CN109396555B - Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring - Google Patents
Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring Download PDFInfo
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- CN109396555B CN109396555B CN201811085330.XA CN201811085330A CN109396555B CN 109396555 B CN109396555 B CN 109396555B CN 201811085330 A CN201811085330 A CN 201811085330A CN 109396555 B CN109396555 B CN 109396555B
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- 238000005498 polishing Methods 0.000 title claims abstract description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 230000007306 turnover Effects 0.000 claims abstract description 56
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 239000000428 dust Substances 0.000 claims description 56
- 238000000227 grinding Methods 0.000 claims description 38
- 238000001514 detection method Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 239000012780 transparent material Substances 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 13
- 238000012545 processing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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Abstract
The invention discloses full-automatic magnetic ring chamfering and polishing equipment for continuously conveying a magnetic ring, which comprises a machine base, a feeding mechanism, a first polishing mechanism, a turnover mechanism, a second polishing mechanism and a discharging mechanism, wherein the first polishing mechanism and the second polishing mechanism respectively comprise a chamfering head assembly and a pushing assembly; a limiting block is arranged below the chamfering head component, and the height of the section of the limiting block is lower than that of the magnetic ring; the pushing assembly comprises a pushing cylinder and a pushing block. The invention has the following advantages and effects: the inner ring and the outer ring of the two end faces of the magnetic ring can be chamfered and polished, labor is saved, and production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of magnetic ring processing equipment, in particular to full-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic rings.
Background
The magnetic ring is widely applied to the aspects of transformers, sensors, electric power communication equipment and the like. In order to prevent the coating quality from being affected by burrs of the magnetic ring in the coating process of the magnetic ring and to enable the winding coil of the magnetic ring to be tighter, chamfering and polishing are needed for the magnetic ring.
Generally, after a magnetic ring is pressed by a forming machine, burrs are formed on the inner circle and the outer circle of two end faces, and the burrs of the inner circle are removed by a manual chamfering method. The processing of the rough edges of the outer circle is the same as the method, workers need to place the grinding wheel on the outer ring of the magnetic ring for repeated operation, the manual chamfering mode needs the workers to operate in the whole process, the speed is low, the efficiency is low, the labor intensity is high, the safety is poor, and the most main defect is that the quality and the consistency of products are difficult to guarantee.
In addition, the magnetic rings are easy to feed one by one, and workers can easily stack two magnetic rings to be used as one magnetic ring for feeding, so that the subsequent chamfering and polishing process is easily influenced; and the magnetic ring is easy to deviate when in loading, so that the alignment deviation is caused when the subsequent chamfer is polished, and the chamfer polishing quality of the magnetic ring is influenced.
Disclosure of Invention
The invention aims to provide full-automatic magnetic ring chamfer polishing equipment for continuously conveying a magnetic ring, which can perform chamfer polishing on an inner ring and an outer ring of two end surfaces of the magnetic ring, saves labor force and improves production efficiency through a full-automatic process.
The technical purpose of the invention is realized by the following technical scheme: a full-automatic magnetic ring chamfering and polishing device for continuously conveying a magnetic ring comprises a machine base serving as a bearing structure, wherein the machine base comprises a working platform, and the working platform is provided with a feeding end and a discharging end; the feeding mechanism is arranged at the feeding end of the working platform and used for continuously conveying magnetic rings to be polished, the feeding mechanism comprises a feeding frame and a feeding table which are sequentially connected, a conveying belt is arranged on the feeding table, the feeding frame comprises a feeding group limiting frame, a flat belt is arranged on the feeding group limiting frame, two guiding assemblies corresponding to each other in position are arranged above the flat belt, each guiding assembly comprises a plurality of guiding plates, the guiding plates on one guiding assembly are sequentially connected in a continuous Z shape, the guiding plates on the other guiding assembly are connected in pairs, so that a feeding channel for conveying the magnetic rings is formed between the two guiding assemblies, one end of the feeding channel in the conveying direction of the flat belt is connected with the feeding table, and an upper limiting plate is arranged above the guiding assemblies at one end of the feeding channel opposite to the conveying direction of the flat belt, the distance between the upper limiting plate and the flat belt is equal to the height of the magnetic ring, the feeding group limiting frame is obliquely arranged, and one end of the feeding group limiting frame, facing the feeding table, is higher than one end of the feeding group limiting frame, facing away from the feeding table; the first polishing mechanism is arranged above the working platform, connected with the feeding mechanism and used for continuously receiving the magnetic ring conveyed by the feeding mechanism and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring; the turnover mechanism is arranged above the working platform, connected with the first polishing mechanism and used for continuously receiving the magnetic ring conveyed by the first polishing mechanism and turning over the magnetic ring; the second polishing mechanism is arranged above the working platform, connected with the turnover mechanism and used for continuously receiving the magnetic ring turned over by the turnover mechanism and simultaneously polishing the inner ring and the outer ring of the non-polished end face of the magnetic ring; the blanking mechanism is arranged at the blanking end of the working platform, is connected with the second polishing mechanism and is used for continuously receiving the polished magnetic ring conveyed by the second polishing mechanism; wherein the first polishing mechanism and the second polishing mechanism respectively comprise a chamfering head component and a pushing component, the chamfering head component comprises a main shaft motor, a main shaft bracket, a power head and a chamfering disc, the main shaft bracket is arranged on the working platform, the main shaft bracket is provided with a fixed clamping seat for installing a main shaft motor, the output end of the main shaft motor is linked with the power head, the power head is fixedly connected with the chamfering disc, one end of the chamfering disc facing the working platform is provided with an installation cavity, two chamfering tool mounting blocks are arranged in the mounting cavity, through holes are arranged on the two chamfering tool mounting blocks, the positions of the chamfering discs corresponding to the through holes are provided with transverse holes, the two chamfering tool mounting blocks respectively correspond to the positions of the inner ring and the outer ring of the magnetic ring, two chamfering tool mounting blocks are fixed in the mounting cavity in a mode that screws are simultaneously inserted into the transverse holes and the through holes; a limiting block for limiting the position of the magnetic ring is fixedly arranged below the chamfering head assembly, and the height of the section of the limiting block is lower than that of the magnetic ring; the push-out assembly is located below the chamfering head assembly and comprises a push-out air cylinder and a push-out block, and the push-out air cylinder and the push-out block are fixedly connected to drive the push-out block to push out a polished magnetic ring located in the first polishing mechanism or the second polishing mechanism.
By adopting the technical scheme, the feeding mechanism is arranged and used for continuously conveying the magnetic ring to be polished; the blanking mechanism is arranged and used for continuously receiving the polished magnetic rings, and the feeding mechanism and the blanking mechanism are convenient for workers to arrange the magnetic rings, so that the production efficiency is improved. The arrangement of the first polishing mechanism can simultaneously perform chamfer polishing on the inner ring and the outer ring on the upper end surface of the magnetic ring; the turnover mechanism is used for turning over the magnetic ring and turning over the end face, which is not polished, of the magnetic ring to the upper end; the arrangement of the second polishing mechanism can polish the end faces of the magnetic ring which are not polished, so that the two end faces of the magnetic ring can be thoroughly polished without manual polishing, and labor force is saved. In addition, the whole processes of feeding, chamfering and polishing of one end face of the magnetic ring, overturning of the magnetic ring, chamfering and polishing of the other end face of the magnetic ring and discharging are automatically controlled, labor is saved, production cost is reduced, automatic processing continuity is higher, and production consistency of the magnetic ring is improved. Wherein, first grinding machanism and second grinding machanism all include chamfer head subassembly and release subassembly, and spindle motor can drive the unit head and rotate in the chamfer head subassembly to drive the chamfer dish through the unit head and rotate, be equipped with two chamfer cutter installation pieces on the chamfer dish, through assemble the chamfer sword on the chamfer cutter installation piece, rely on the rotation of chamfer sword to realize polishing the magnetic ring, its advantage lies in: the chamfer cutter installation piece on each chamfer dish has two, can carry out the chamfer to the inner ring and the outer loop of a magnetic ring terminal surface simultaneously and polish, compare in traditional mode through the emery wheel can only carry out the chamfer to the outer loop of magnetic ring and polish or utilize the manual work to carry out the chamfer to the magnetic ring and polish, make very big innovation breakthrough undoubtedly, can realize thoroughly polishing of a terminal surface of magnetic ring under the rotation of chamfer cutter, efficiency is higher. In addition, compared with a mode of simultaneously chamfering and polishing two ends of the magnetic ring, chamfering and polishing are more precise, and the problem that when chamfering and polishing are simultaneously performed on two ends of the magnetic ring, grinding wheels at two ends of the magnetic ring push each other to possibly cause the position deviation of the magnetic ring, so that the polishing of two ends of the magnetic ring is asymmetric to influence the quality of the magnetic ring, and even to influence the yield of the magnetic ring is avoided. In addition, the positions of the two chamfering tool mounting blocks can be fixed through screws, the rotating ranges of the two chamfering tool mounting blocks are constant values, chamfering grinding precision is high, in addition, the rotation of the two chamfering tool mounting blocks is not interfered with each other, chamfering grinding can be carried out respectively, and the reliability of respective one-way lines is higher. In addition, in consideration of the difference of the sizes and specifications of the magnetic rings, through the process of long-term exploration and research, through holes are formed in the two chamfering tool mounting blocks, transverse holes are formed in the positions, corresponding to the through holes, of the chamfering disc, the positions of the two chamfering tool mounting blocks are changed by moving the chamfering tool mounting blocks and corresponding to the positions of the transverse holes, the positions of the chamfering tool mounting blocks are reasonably changed according to the size of the magnetic ring needing chamfering and polishing, and therefore the magnetic rings are adaptive to different sizes, the dynamic adaptive effect is achieved, the universality is strong, the magnetic rings can be immediately put into a production line, and the structure is reasonable and extremely creative. In addition, the height of the section of each limiting block is lower than that of the magnetic ring, so that the condition that the chamfering tool on the chamfering tool mounting block touches the chamfer of the magnetic ring when the chamfering tool is used for polishing the chamfer of the magnetic ring to damage the chamfering tool can be avoided, the magnetic ring can be limited, and the chamfering tool is protected. In addition, the arrangement of the limiting frame of the feeding group can be used for installing a flat belt, the flat belt is used for feeding magnetic rings and conveying the magnetic rings to the feeding table, a feeding channel is formed between two guiding assemblies on the flat belt and used for guiding the magnetic rings, the magnetic rings can slowly advance towards the feeding table under the driving of the flat belt along the feeding channel, the magnetic rings can be prevented from being deviated in position due to the limiting of the feeding channel, the continuous conveying of the magnetic rings to the feeding table is ensured, meanwhile, due to the existence of the feeding channel, the conveying of the magnetic rings can be well ordered, and the congestion state caused by the small distance difference between the magnetic rings is avoided. In addition, the upper limiting plate is arranged to separate the stacked magnetic rings, so that the problem that two magnetic rings are placed on a flat belt as one magnetic ring due to the error of workers is avoided, the upper limiting part only allows one magnetic ring to pass through due to the limitation of height, the magnetic ring stacking phenomenon can be well avoided, the structure is simple, the implementation is very convenient, and the wide adaptability is realized. In addition, considering that the magnetic ring has self gravity, one end of the feeding group limiting frame facing the feeding table is higher than one end of the feeding table, if the end of the feeding group limiting frame facing away from the feeding table is higher, the magnetic ring can move to the feeding table faster under the driving of the self gravity of the magnetic ring, so that the adjacent magnetic rings on the feeding table are too close to each other easily, a congestion phenomenon is generated, the subsequent polishing and chamfering process of the magnetic ring is influenced, and the continuity is influenced. Further setting the following steps: each chamfering dish all cover and be equipped with the dust cover, the dust cover seted up feed inlet and discharge gate, feed inlet department articulated be provided with the feeding dust-retaining door, discharge gate department articulated be provided with ejection of compact dust-retaining door, work platform correspond the below of chamfering dish and seted up a plurality of dust exhaust holes.
Through adopting above-mentioned technical scheme, the setting of dust cover plays dustproof effect, when avoiding chamfer cutter installation piece installation chamfer sword on the chamfer dish and carrying out the chamfer to the magnetic ring and polish, the dust diffusion of production influences sanitation to the external world. The arrangement of the feeding port and the discharging port facilitates the magnetic ring to enter the dust cover for chamfer polishing and leave after chamfer polishing is finished, and meanwhile, in order to avoid dust generated by chamfer polishing from diffusing out of the feeding port and the discharging port, the feeding dust blocking door and the discharging dust blocking door are respectively hinged at the feeding port and the discharging port. In addition, a plurality of dust exhaust holes are formed in the lower portion, corresponding to the chamfering disc, of the working platform, dust generated by chamfering and polishing of the magnetic ring is prevented from being accumulated continuously and is easy to diffuse to the outside, and even the normal chamfering and polishing operation can be influenced due to excessive dust.
Further setting the following steps: the device comprises a conveying belt, a first grinding mechanism, a distance measuring sensor supporting block, a gap adjusting block and an upper station material blocking block, wherein one end of the conveying belt along the conveying direction is connected with the first grinding mechanism through the first detecting table, the first detecting table is provided with the first air cylinder, the second air cylinder, the distance measuring sensor supporting block, the gap adjusting block and the upper station material blocking block, the side end of the distance measuring sensor supporting block is arranged towards the conveying belt, the distance measuring sensor is arranged on the distance measuring sensor supporting block and used for detecting the distance of a magnetic ring, when the distance value detected by the distance measuring sensor is smaller than or equal to a set value, the first air cylinder pushes the magnetic ring to be abutted to the.
Through adopting above-mentioned technical scheme, conveyor belt is used for the stable magnetic ring of treating polishing of carrying that lasts, detects the setting of bench distance measuring sensor for detect the position of magnetic ring, because the interval of the last adjacent magnetic ring of conveyor belt all has some disparity, can't rely on fixed time interval to control the action of first cylinder and second cylinder, so need set up distance measuring sensor, detect the position of corresponding magnetic ring. Specifically, the distance measuring sensor is arranged on a supporting block of the distance measuring sensor and detects the relative distance between the distance measuring sensor and the magnetic ring, when the magnetic ring leaves the conveying belt, one end of the magnetic ring can continuously slide under the action of inertia, if the distance from the magnetic ring to the supporting block of the distance measuring sensor is equal to or smaller than a set value, the distance measuring sensor feeds back a signal and controls the first air cylinder to push the magnetic ring to move, and because the speed of the first air cylinder is a fixed value, the time for the first air cylinder to push the magnetic ring to the material blocking block of the upper station is also a fixed value, the second air cylinder triggers on time after the first air cylinder triggers, and the magnetic ring at the material blocking block of the upper. The advantages are that: the motion processing of the magnetic rings is continuous, each magnetic ring is processed independently through the detection table, the process fault problem caused by position difference of the magnetic rings at the positions on the conveying belt is avoided, the dynamic processing capacity is higher, even if the intervals of the adjacent magnetic rings on the conveying belt are different, planning and integration can be carried out on the detection table, the intervals among the magnetic rings are the same, and the subsequent chamfering polishing operation is facilitated. The step that workers need to accurately place the magnetic rings to enable the distances between the adjacent magnetic rings to be the same is avoided through the detection table, labor force is saved, and the detection table is more convenient.
Further setting the following steps: tilting mechanism include first motor, transfer line, turnover table and anticreep baffle, first motor locate work platform on, output fixed connection, the other end of transfer line one end and first motor pass the axle center of turnover table and rather than fixed connection, the turnover table open and be equipped with a plurality of equidistance and supply the recess that the magnetic ring placed, the anticreep baffle set up and seal corresponding recess along the periphery of turnover table rotation direction, first grinding machanism and second grinding machanism be located the relative both sides of turnover table along its rotation direction respectively.
By adopting the technical scheme, the turnover mechanism is arranged for turning over the magnetic ring and turning over an end face, which is not polished, of the magnetic ring to the upper end; the first motor can drive the turnover disc to rotate, the groove is used for placing the magnetic ring, and the anti-falling baffle plate can prevent the magnetic ring from falling out in the rotating process of the turnover disc, so that the continuity of the working procedures is ensured; in addition, the first polishing mechanism and the second polishing mechanism are respectively positioned at two opposite sides of the turnover disc along the rotation direction, so that the magnetic ring pushed out from the first polishing mechanism can enter one side of the turnover disc and be separated from the other side of the turnover disc, when the magnetic ring is separated from the turnover disc, the magnetic ring is turned over, the upper end face of the magnetic ring which is subjected to chamfering polishing by the first polishing mechanism is turned over to the lower end face, and the lower end face of the magnetic ring which is not subjected to chamfering polishing is turned over to the upper end face, so that the magnetic ring is turned over. The advantages are that: novel structure is simple and easy, and the purpose of reaching the upset with the magnetic ring that can be fine, make full use of turns over the rotation process of carousel, and combine together its upset with the magnetic ring, have very big creativity, and according to the slew rate of first motor drive turns over the carousel, the magnetic ring that can fine cooperation first grinding machanism released overturns, compare in directly utilizing hand claw or other parts to overturn the magnetic ring, undoubtedly more laborsaving, and easy to carry out, still have not fragile advantage in addition, because turn over the carousel only need rotate can, there is not other complicated operating load to make longe-lived less, even fault maintenance also very simple and convenient appears, can reduce the cost of maintenance in later stage. In addition, the inner wall of the groove can be made of flexible materials to avoid collision of the magnetic ring, so that the magnetic ring can be further protected, and the yield is improved.
Further setting the following steps: the first polishing mechanism is provided with a first discharging groove which inclines downwards, the first discharging groove is located at the upper end of the turnover plate, the second polishing mechanism is connected with a second detection platform, the second detection platform is provided with a second discharging groove which inclines upwards, the second discharging groove is located at the lower end of the turnover plate, and gaps are formed at positions of the anti-falling baffle corresponding to the first discharging groove and the second discharging groove respectively.
By adopting the technical scheme, the first discharging groove and the second discharging groove are arranged, and the first discharging groove and the second discharging groove are provided with the inclined planes, so that the magnetic ring can be guided, and the phenomenon that the magnetic ring is blocked and stops moving due to friction force in the moving process is avoided, and the magnetic ring cannot normally operate. Meanwhile, the first discharging groove is located at the upper end of the turnover disc, the second discharging groove is located at the lower end of the turnover disc, the self gravity of the magnetic ring is utilized, the magnetic ring in the first discharging groove can conveniently fall to the turnover disc, meanwhile, the magnetic ring can conveniently fall to the second discharging groove from the turnover disc, and the structure is reasonable and reliable.
Further setting the following steps: the working platform is fixedly provided with a dust collecting funnel below the turnover disc, and the base is provided with a dust collecting box communicated with the dust collecting funnel.
Through adopting above-mentioned technical scheme, connect the setting of dirt funnel for receive the dust that drops from the upset dish, because the magnetic ring is polished the back through the chamfer of first grinding machanism, the dust can be attached to all over, drops to the upset dish and at the rotation in-process of upset dish when the magnetic ring, and the dust on the magnetic ring body can not drop gradually, influences sanitation. Therefore, the dust receiving hopper is arranged to receive dust falling from the turnover disc, and the working platform is kept clean. In addition, the base is provided with the dust collection box communicated with the dust collection funnel, collected dust is convenient to process, workers can take out the dust collection box to process, and the phenomenon that the dust in the dust collection cavity is not easy to process and is accumulated is avoided.
Further setting the following steps: the second detection table is provided with a third cylinder, a second conveying belt, a lower station baffle and a proximity sensor, one end of the second conveying belt is connected with a second blanking groove, the lower station baffle is located at the other end of the second conveying belt, the proximity sensor is located at the lower station baffle, and the proximity sensor is used for sensing the action of a magnetic ring approaching to an approaching sensing area of the proximity sensor and generating a signal to control the third cylinder to push the magnetic ring to the second polishing mechanism.
Through adopting above-mentioned technical scheme, the second detects the setting of platform, a position for detecting the magnetic ring, mainly detect through proximity sensor, when the magnetic ring in the second silo department under the second remove through second conveyor belt and when being close proximity sensor, proximity sensor senses the magnetic ring and produces the signal and pushes away the magnetic ring to second grinding machanism with the drive third drive, the setting of lower station baffle, a setting for installing proximity sensor, also play limiting displacement simultaneously, when avoiding proximity sensor to damage, the magnetic ring directly drops to ground from second conveyor belt. Its advantage lies in, whether can detect the magnetic ring through proximity sensor and be close proximity sensor to push away the magnetic ring to second grinding machanism by the third cylinder, realized automated processing, need not the manual work and control the triggering time of third cylinder, simple structure just has stability.
Further setting the following steps: each dust cover all set up the observation area that adopts transparent material.
Through adopting above-mentioned technical scheme, the setting in observation zone, the workman of being convenient for observes the interior chamfer dish of dust cover and to the chamfer operating mode of polishing of magnetic ring, and the workman can in time discover through the observation zone when the chamfer dish breaks down, provides the workman and in time discovers the fault factor that the system can't detect through observing, for example the chamfer cutter installation piece appears shaking, installs the not hard up scheduling problem of chamfer sword on the chamfer cutter installation piece, and is more humanized, the workman's of being convenient for preliminary overhaul.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment;
FIG. 2 is a schematic structural diagram of a feeding mechanism in the embodiment;
FIG. 3 is a schematic partial structural view of a feeding mechanism, a first detection table and a first polishing mechanism in the embodiment;
FIG. 4 is a schematic structural diagram of a first polishing mechanism, a turnover mechanism and a second inspection table mounted on a machine base in the embodiment;
FIG. 5 is a schematic structural diagram of a second inspection stage and a second polishing mechanism in the embodiment;
FIG. 6 is a schematic view of a portion of a second inspection station and a second polishing mechanism according to an embodiment;
FIG. 7 is an enlarged view of portion A of FIG. 6;
FIG. 8 is a schematic structural diagram of a chamfer disc in an embodiment.
In the figure: 1. a machine base; 2. a working platform; 3. a feeding mechanism; 4. a first grinding mechanism; 5. a turnover mechanism; 6. a second grinding mechanism; 7. a blanking mechanism; 8. a first detection table; 9. a second detection table; 11. a dust collecting funnel; 12. a dust collection box; 31. a feeding frame; 310. a feeding group limiting frame; 3101. a flat belt; 3102. a guide assembly; 3103. a guide plate; 3104. a feeding channel; 3105. an upper limiting plate; 32. a feeding table; 320. a conveyor belt; 40. a first discharging groove; 51. a first motor; 52. a transmission rod; 53. turning over the turntable; 54. an anti-drop baffle plate; 55. a groove; 60. a dust cover; 601. a feed inlet; 602. a discharge port; 603. a feeding dust-blocking door; 604. a discharge dust-blocking door; 605. an observation area; 606. a dust exhaust hole; 61. a spindle motor; 62. a spindle support; 63. a power head; 64. a chamfering plate; 640. a mounting cavity; 641. a transverse plate; 642. a transverse hole; 643. a screw; 65. a chamfering tool mounting block; 66. pushing out the cylinder; 67. pushing out the block; 68. a limiting block; 81. a first cylinder; 82. a second cylinder; 83. a ranging sensor; 84. a distance measuring sensor supporting block; 85. a gap adjusting block; 86. a material blocking block at an upper station; 90. a second discharging groove; 91. a third cylinder; 92. a second conveyor belt; 93. a lower station baffle; 94. a proximity sensor; 910. and a third limiting block.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, a full-automatic magnetic ring chamfer polishing device for continuously conveying a magnetic ring comprises a base 1, a feeding mechanism 3, a first polishing mechanism 4, a turnover mechanism 5, a second polishing mechanism 6 and a discharging mechanism 7 in sequence. The machine base 1 is used as a bearing structure and comprises a working platform 2, and the working platform 2 is provided with a feeding end and a discharging end; the feeding mechanism 3 is arranged at the feeding end of the working platform 2 and is used for continuously conveying the magnetic ring to be polished; the first polishing mechanism 4 is arranged above the working platform 2, is fixedly connected with the feeding mechanism 3, and is used for continuously receiving the magnetic ring conveyed by the feeding mechanism 3 and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring; the turnover mechanism 5 is arranged above the working platform 2, is fixedly connected with the first grinding mechanism 4, and is used for continuously receiving the magnetic ring conveyed by the first grinding mechanism 4 and turning over the magnetic ring; the second polishing mechanism 6 is arranged above the working platform 2, is fixedly connected with the turnover mechanism 5, is used for continuously receiving the magnetic ring turned over by the turnover mechanism 5, and simultaneously polishes the inner ring and the outer ring of the non-polished end face of the magnetic ring; and the blanking mechanism 7 is arranged at the blanking end of the working platform 2, is fixedly connected with the second polishing mechanism 6, and is used for continuously receiving the polished magnetic rings conveyed by the second polishing mechanism 6.
Referring to fig. 2, the feeding mechanism 3 includes a feeding frame 31 and a feeding table 32 connected in sequence, a conveying belt 320 is arranged on the feeding table 32, the feeding frame 31 includes a feeding group limiting frame 310, a flat belt 3101 is arranged on the feeding group limiting frame 310, two guiding assemblies 3102 corresponding to each other are arranged above the flat belt 3101, each guiding assembly 3102 includes a plurality of guiding plates 3103, the guiding plates 3103 on one guiding assembly 3102 are connected in sequence in a continuous Z shape, the guiding plates 3103 on the other guiding assembly 3102 are connected in pairs, so that a feeding channel 3104 for conveying magnetic rings is formed between the two guiding assemblies 3102, one end of the feeding channel 3104 along the conveying direction of the flat belt 3101 is connected with the feeding table 32, an upper limiting plate 3105 is arranged above the guiding assembly 3102 at the end of the feeding channel 3104 opposite to the conveying direction of the flat belt 3101, the distance between the upper limiting plate 3105 and the flat belt 3101 is equal to the height of the magnetic rings, the feeding group limiting frame 310 is obliquely arranged, and one end of the feeding group limiting frame 310 facing the feeding table 32 is higher than one end of the feeding group limiting frame facing away from the feeding table 32.
Referring to fig. 3, one end of the conveying belt 320 in the conveying direction is fixedly connected with a first detection table 8, and is fixedly connected with the first grinding mechanism 4 through the first detection table 8, the first detection table 8 is provided with a first cylinder 81, a second cylinder 82, a distance measurement sensor 83, a distance measurement sensor support block 84, a gap adjustment block 85 and an upper station material blocking block 86, a longer side end of the distance measurement sensor support block 84 is arranged toward the conveying belt 320, and the distance measurement sensor 83 is fixedly arranged on the distance measurement sensor support block 84 and is used for detecting a relative distance with a magnetic ring. After the magnetic ring is separated from the conveying belt 320, the magnetic ring continuously slides towards the distance measuring sensor 83 for a distance due to inertia, when the distance value detected by the distance measuring sensor 83 is smaller than or equal to a set value, the set value can be set according to the size specification of the magnetic ring, at the moment, the first air cylinder 81 pushes the magnetic ring to abut against the material blocking block 86 of the upper station, and the pushing speed of the air cylinder is a fixed value, so that the triggering time of the first air cylinder 81 is designed, the second air cylinder 82 is triggered after a certain time, the time value can also be set according to the size specification of the magnetic ring, and technicians can obtain the time value through tests. In addition, the second cylinder 82 pushes the magnetic ring to the first polishing mechanism 4, and the first polishing mechanism 4 performs the first chamfering polishing on the magnetic ring. In this embodiment, the distance measuring sensor 83, the first cylinder 81 and the second cylinder 82 are all controlled by a PLC, and can be normally grasped by those skilled in the art.
Referring to fig. 4, the turnover mechanism 5 includes a first motor 51, a transmission rod 52, a turnover disk 53 and an anti-drop baffle 54, the first motor 51 is fixedly disposed on the working platform 2, one end of the transmission rod 52 is fixedly connected to an output end of the first motor 51, and the other end of the transmission rod 52 passes through an axis of the turnover disk 53 and is fixedly connected thereto, when the first motor 51 works, the transmission rod 52 is driven to synchronously rotate, so as to drive the turnover disk 53 to rotate, the turnover disk 53 is provided with a plurality of grooves 55 which are equidistant and are used for placing magnetic rings, the anti-drop baffle 54 is disposed along an outer periphery of a rotation direction of the turnover disk 53 and seals the corresponding grooves 55, and the first polishing mechanism 4 and the second polishing mechanism 6 are respectively disposed on two opposite sides of the turnover disk 53. The inner wall of the groove 55 can be made of flexible materials to avoid collision of the magnetic ring, so that the magnetic ring can be further protected, and the yield is improved.
Further, the first polishing mechanism 4 is provided with a first downward-inclined discharging groove 40, the first discharging groove 40 is located at the upper end of the turnover disc 53, the second polishing mechanism 6 is connected with a second detection table 9, the second detection table 9 is provided with a second upward-inclined discharging groove 90, the second discharging groove 90 is located at the lower end of the turnover disc 53, and gaps are arranged at positions of the anti-falling baffle 54 corresponding to the first discharging groove 40 and the second discharging groove 90 respectively. After the first polishing mechanism 4 performs chamfering polishing on the magnetic ring, the first discharging groove 40 enters the groove 55 of the turnover disc 53 and falls out of the second discharging groove 90 under the rotation of the turnover disc 53, and the magnetic ring can be prevented from falling off in the process of rotation due to the sealing of the anti-falling baffle 54.
In addition, the working platform 2 is fixedly provided with a dust receiving funnel 11 below the turnover disc 53, the base 1 is provided with a dust box 12 communicated with the dust receiving funnel 11, and dust collected by the dust receiving funnel 11 can be conveniently cleaned through the dust box 12 to keep clean.
Referring to fig. 5, a third cylinder 91, a second conveyor belt 92, a lower station baffle 93 and a proximity sensor 94 are arranged on the second detection table 9, one end of the second conveyor belt 92 is connected to the second blanking slot 90, and the other end of the second conveyor belt 92 is connected to the lower station baffle 93, the second conveyor belt 92 can convey the magnetic ring falling on the second blanking slot 90 to the lower station baffle 93, the proximity sensor 94 is located at the lower station baffle 93, and the proximity sensor 94 controls the third cylinder 91 to push the magnetic ring located at the lower station baffle 93 to the second polishing mechanism 6 based on the action of sensing the magnetic ring approaching the proximity sensing area of the proximity sensor 94. The proximity sensor 94 and the third cylinder 91 are both connected to the PLC, the proximity sensor 94 senses the position of the magnetic ring and sends a signal to the PLC, and the PLC receives the signal and controls the third cylinder 91 to operate, which is a technique that can be understood and implemented by those skilled in the art.
In addition, the same dust cover 60 is covered outside both the first polishing mechanism 4 and the second polishing mechanism 6, in this embodiment, the structure of the dust cover 60 is described by fig. 5, the dust cover 60 is provided with a feeding hole 601 and a discharging hole 602, the feeding hole 601 is hinged to a feeding dust-blocking door 603, the discharging hole 602 is hinged to a discharging dust-blocking door 604, and a plurality of dust-discharging holes 606 are formed below the working platform 2 corresponding to the chamfering plate 64 (refer to fig. 7). The dust cover 60 is arranged for preventing dust generated by the polishing magnetic ring from diffusing to the outside, and collecting the dust through the dust exhaust hole 606 to prevent the dust from accumulating. In addition, each dust cover 60 is provided with an observation area 605 made of a transparent material.
Referring to fig. 6 and 7, the first polishing mechanism 4 and the second polishing mechanism 6 have the same structure, after the first polishing mechanism 4 polishes one end face of the magnetic ring, the magnetic ring is turned over by the turning mechanism 5, and then the other end face of the magnetic ring is polished by the second polishing mechanism 6, and the magnetic ring can be completely polished by matching the first polishing mechanism 4 and the second polishing mechanism 6. The first grinding mechanism 4 and the second grinding mechanism 6 have the same structure, and each of the first grinding mechanism and the second grinding mechanism includes a chamfering head assembly and a pushing assembly, and the structure of the second grinding mechanism 6 is described in this embodiment.
The chamfering head assembly comprises a spindle motor 61, a spindle support 62, a power head 63 and a chamfering disc 64, wherein the spindle support 62 is installed on the working platform 2. The spindle support 62 is provided with a fixing clamping seat for mounting a spindle motor 61, the output end of the spindle motor 61 is linked with a power head 63, the power head 63 is fixedly connected with a chamfering disc 64, a mounting cavity 640 is formed in one end, facing the working platform 2, of the chamfering disc 64, two chamfering tool mounting blocks 65 are arranged in the mounting cavity 640, chamfering grinding is carried out on a magnetic ring by mounting chamfering tools on the chamfering tool mounting blocks 65, the spindle motor 61 can drive the chamfering disc 64 to rotate and further drive the chamfering tool mounting blocks 65 and the chamfering tools to rotate, the number of the chamfering tool mounting blocks 65 is two, chamfering grinding can be simultaneously carried out on an inner ring and an outer ring of the magnetic ring, chamfering grinding is more thorough, one end face of the magnetic ring is thoroughly ground, after the magnetic ring is turned over through a turning mechanism 5, the other end face of the magnetic ring is thoroughly ground, and chamfering grinding. The pushing-out assembly comprises a pushing-out air cylinder 66 and a pushing-out block 67, and the pushing-out air cylinder 66 is fixedly connected with the pushing-out block 67 and drives the pushing-out block 67 to push out the polished magnetic ring in the second polishing mechanism 6. In addition, the first polishing mechanism 4 and the second polishing mechanism 6 are both provided with a limiting block 68, the second cylinder 82 is provided with a second limiting block, and the third cylinder 91 is provided with a third limiting block 910. This example describes through the cooperation to stopper 68 and third stopper 910, and when proximity sensor 94 detected that the magnetic ring was close, control third cylinder 91 promoted in magnetic ring to the second grinding machanism 6 to with stopper 68 looks butt, third cylinder 91 did not withdraw, carries out spacing through stopper 68 and the cooperation of third stopper 910 to the magnetic ring. At this moment, the chamfering disc 64 performs chamfering and polishing on the magnetic ring, after the chamfering and polishing is completed, the third cylinder 91 is retracted, the push-out cylinder 66 and the push-out block 67 push out the magnetic ring, and the end face of the push-out block 67 is arc-shaped, so that the magnetic ring is convenient to push out. In addition, the section heights of the limiting block 68 and the third limiting block 910 are lower than that of the magnetic ring, so that the limiting block and the third limiting block are prevented from colliding with the chamfering tool on the chamfering disk 64.
Referring to fig. 8, two opposite transverse plates 641 are formed in the mounting cavity 640 of the chamfering disk 64, the two transverse plates 641 clamp the two chamfering tool mounting blocks 65 to form a damping fit, transverse holes 642 are formed in the two transverse plates 641, through holes are formed in the positions of the two chamfering tool mounting blocks 65 corresponding to the transverse holes 642, and the two chamfering tool mounting blocks 65 are fixed in the mounting cavity 640 in a manner that screws 643 are simultaneously inserted into the transverse holes 642 and the through holes. According to the size of the magnetic ring, the positions of the two chamfering tool mounting blocks 65 can be adjusted to correspond to the positions of the inner ring and the outer ring of the magnetic ring respectively.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (5)
1. The utility model provides a carry full-automatic magnetic ring chamfer equipment of polishing of magnetic ring continuously which characterized in that: comprises that
The engine base (1) is used as a bearing structure, the engine base (1) comprises a working platform (2), and the working platform (2) is provided with a feeding end and a discharging end;
the feeding mechanism (3) is arranged at the feeding end of the working platform (2) and used for continuously conveying magnetic rings to be polished, the feeding mechanism (3) comprises a feeding frame (31) and a feeding table (32) which are sequentially connected, a conveying belt (320) is arranged on the feeding table (32), the feeding frame (31) comprises a feeding group limiting frame (310), a flat belt (3101) is arranged on the feeding group limiting frame (310), two guide assemblies (3102) corresponding to each other in position are arranged above the flat belt (3101), each guide assembly (3102) comprises a plurality of guide plates (3103), the guide plates (3103) on one guide assembly (3102) are sequentially connected in a continuous Z shape, and the guide plates (3103) on the other guide assembly (3102) are connected in pairs, so that a feeding channel (3104) for conveying the magnetic rings is formed between the two guide assemblies (3102), one end of the feeding channel (3104) along the conveying direction of the flat belt (3101) is connected with the feeding table (32), one end of the feeding channel (3104), which is back to the conveying direction of the flat belt (3101), is provided with an upper limiting plate (3105) above the guide assembly (3102), the distance between the upper limiting plate (3105) and the flat belt (3101) is equal to the height of the magnetic ring, the feeding group limiting frame (310) is obliquely arranged, and one end of the feeding group limiting frame (310), which faces the feeding table (32), is higher than one end of the feeding group limiting frame, which is back to the feeding table (32);
the first polishing mechanism (4) is arranged above the working platform (2), connected with the feeding mechanism (3) and used for continuously receiving the magnetic ring conveyed by the feeding mechanism (3) and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring;
the turnover mechanism (5) is arranged above the working platform (2), is connected with the first polishing mechanism (4), and is used for continuously receiving the magnetic ring conveyed by the first polishing mechanism (4) and turning over the magnetic ring;
the second polishing mechanism (6) is arranged above the working platform (2), is connected with the turnover mechanism (5), is used for continuously receiving the magnetic ring turned over by the turnover mechanism (5), and simultaneously polishes the inner ring and the outer ring of one end face of the magnetic ring, which is not polished;
the blanking mechanism (7) is arranged at the blanking end of the working platform (2), is connected with the second polishing mechanism (6) and is used for continuously receiving the polished magnetic rings conveyed by the second polishing mechanism (6); wherein
The first polishing mechanism (4) and the second polishing mechanism (6) comprise chamfering head assemblies and pushing assemblies, each chamfering head assembly comprises a spindle motor (61), a spindle support (62), a power head (63) and a chamfering disc (64), the spindle support (62) is installed on the working platform (2), the spindle support (62) is provided with a fixed clamping seat for installing the spindle motor (61), the output end of the spindle motor (61) is linked with the power head (63), the power head (63) is fixedly connected with the chamfering disc (64), one end, facing the working platform (2), of the chamfering disc (64) is provided with an installation cavity (640), two chamfering tool installation blocks (65) are arranged in the installation cavity (640), through holes are formed in the two chamfering tool installation blocks (65), and transverse holes (642) are formed in the positions, corresponding to the through holes, of the chamfering disc (64), the two chamfering tool mounting blocks (65) correspond to the positions of the inner ring and the outer ring of the magnetic ring respectively, and the two chamfering tool mounting blocks (65) are fixed in a mounting cavity (640) in a mode that screws (643) are inserted into the transverse holes (642) and the through holes simultaneously; a limiting block (68) for limiting the position of the magnetic ring is fixedly arranged below the chamfering head assembly, and the height of the section of the limiting block (68) is lower than that of the magnetic ring; the push-out assembly is positioned below the chamfering head assembly and comprises a push-out air cylinder (66) and a push-out block (67), the push-out air cylinder (66) is fixedly connected with the push-out block (67) to drive the push-out block (67) to push out the polished magnetic ring positioned in the first polishing mechanism (4) or the second polishing mechanism (6),
one end of the conveying belt (320) along the conveying direction is connected with the first grinding mechanism (4) through a first detection table (8), a first air cylinder (81), a second air cylinder (82), a distance measurement sensor (83), a distance measurement sensor supporting block (84), a gap adjusting block (85) and an upper station material blocking block (86) are arranged on the first detection table (8), the side end of the distance measurement sensor supporting block (84) is arranged towards the conveying belt (320), the distance measurement sensor (83) is arranged on the distance measurement sensor supporting block (84) and used for detecting the distance of the magnetic ring, when the distance value detected by the distance measurement sensor (83) is smaller than or equal to a set value, the first air cylinder (81) pushes the magnetic ring to be abutted against the upper material blocking block (86), and the second air cylinder (82) pushes the magnetic ring to the first grinding mechanism (4),
the turnover mechanism (5) comprises a first motor (51), a transmission rod (52), a turnover disc (53) and an anti-falling baffle (54), wherein the first motor (51) is arranged on the working platform (2), one end of the transmission rod (52) is fixedly connected with the output end of the first motor (51), the other end of the transmission rod (52) penetrates through the axis of the turnover disc (53) and is fixedly connected with the axis, the turnover disc (53) is provided with a plurality of grooves (55) with equal distances and used for placing magnetic rings, the anti-falling baffle (54) is arranged along the periphery of the rotation direction of the turnover disc (53) and seals the corresponding grooves (55), the first polishing mechanism (4) and the second polishing mechanism (6) are respectively positioned on two sides of the turnover disc (53) opposite to the rotation direction,
first grinding machanism (4) be equipped with first silo (40) of downward sloping, this first silo (40) are located the upper end of turnover dish (53), second grinding machanism (6) be connected with the second and detect platform (9), the second detect platform (9) be equipped with silo (90) under the second of tilt up, silo (90) are located the lower extreme of turnover dish (53) under this second, anticreep baffle (54) correspond silo (40) and second respectively and be equipped with the clearance under the position of silo (90).
2. The full-automatic magnetic ring chamfer grinding equipment for the continuous conveying magnetic ring as claimed in claim 1, wherein: each chamfer dish (64) all cover and be equipped with dust cover (60), dust cover (60) seted up feed inlet (601) and discharge gate (602), feed inlet (601) department articulated be provided with feeding dust door (603), discharge gate (602) department articulated be provided with ejection of compact dust door (604), work platform (2) correspond the below of chamfer dish (64) and seted up a plurality of dust exhaust holes (606).
3. The full-automatic magnetic ring chamfer grinding equipment for the continuous conveying magnetic ring as claimed in claim 1, wherein: the dust collecting hopper (11) is fixedly arranged below the turnover disc (53) of the working platform (2), and the base (1) is provided with a dust collecting box (12) communicated with the dust collecting hopper (11).
4. The full-automatic magnetic ring chamfer grinding equipment for the continuous conveying magnetic ring as claimed in claim 1, wherein: the second detection table (9) is provided with a third air cylinder (91), a second conveying belt (92), a lower station baffle (93) and a proximity sensor (94), one end of the second conveying belt (92) is connected with a second blanking groove (90), the lower station baffle (93) is located at the other end of the second conveying belt (92), the proximity sensor (94) is located at the lower station baffle (93), the proximity sensor (94) is close to the action of a proximity sensing area of the proximity sensor (94) based on an induction magnetic ring, and generates a signal to control the third air cylinder (91) so as to push the magnetic ring to the second grinding mechanism (6).
5. The full-automatic magnetic ring chamfer grinding equipment for the continuous conveying magnetic ring as claimed in claim 2, wherein: each dust cover (60) is provided with an observation area (605) made of transparent material.
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| CN201811085330.XA CN109396555B (en) | 2018-09-18 | 2018-09-18 | Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring |
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| CN201811085330.XA CN109396555B (en) | 2018-09-18 | 2018-09-18 | Fully-automatic magnetic ring chamfering and polishing equipment for continuously conveying magnetic ring |
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| CN109396555B true CN109396555B (en) | 2020-12-01 |
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| CN109227129A (en) * | 2018-10-11 | 2019-01-18 | 李仲鸣 | A kind of automation cutting apparatus of precision multistation |
| CN110548933A (en) * | 2019-09-23 | 2019-12-10 | 横店集团东磁股份有限公司 | Automatic equipment suitable for chamfering front and back surfaces of circular workpiece and implementation method thereof |
| CN111872701B (en) * | 2020-06-19 | 2022-03-29 | 芜湖仅一机械有限公司 | Automatic cooling and gate removing production line of battery fixing support |
| CN114604880A (en) * | 2022-04-21 | 2022-06-10 | 江西金辉锂业有限公司 | Preparation and purification device for battery-grade lithium hydroxide |
| CN115139177B (en) * | 2022-05-30 | 2024-02-09 | 宁波可可磁业股份有限公司 | Chamfering mechanism for processing neodymium iron boron magnet |
| CN117020815B (en) * | 2023-10-09 | 2023-12-05 | 常州市武进红东电子有限公司 | Batch chamfering device for neodymium iron boron magnetic rings |
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| DE19748160A1 (en) * | 1997-10-31 | 1999-05-12 | Wernicke & Co Gmbh | Device for measuring a shaped disk |
| CN2860630Y (en) * | 2005-11-09 | 2007-01-24 | 上海辰恒电子设备有限公司 | Feed gear for 'B' shape magnet ring sorting machine |
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