CN106436030A - 一种磨毛棉感面料及其制备方法 - Google Patents

一种磨毛棉感面料及其制备方法 Download PDF

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CN106436030A
CN106436030A CN201610973035.2A CN201610973035A CN106436030A CN 106436030 A CN106436030 A CN 106436030A CN 201610973035 A CN201610973035 A CN 201610973035A CN 106436030 A CN106436030 A CN 106436030A
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王方明
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Suzhou Xingfeng Textile Technology Co Ltd
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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    • D04H13/00—Other non-woven fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
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Abstract

本发明提供一种磨毛棉感面料及其制备方法。该制备方法包括以下步骤：(1)使用织机将色纱织造成坯布，对所述坯布进行开纤、拉幅定型，所述坯布与亚麻纤维进行热压贴合，形成复合面料；(2)在溶液中对复合面料进行含浸处理，烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理；(3)对磨毛处理后的复合面料进行洗涤、烘干、定型，制得磨毛棉感面料。本发明采用坯布与亚麻纤维进行热压贴合，再进行含浸处理和使用碳素磨毛机进行磨毛处理，使得面料具有良好透气散热性、抑菌防污性、棉绒感和手感，绒毛细腻均匀、布面光整。

Description

一种磨毛棉感面料及其制备方法
技术领域
本发明涉及面料制备工艺技术领域，尤其涉及一种磨毛棉感面料及其制备方法。
背景技术
面料就是用来制作服装的材料。作为服装三要素之一，面料不仅可以诠释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果。
专利公开号104562715A公开了一种全棉法兰绒印花面料加工方法，其包括如下工序：织造→坯布下机后前处理→对布面经过煮漂和丝光→通过定型机预定型→上机活性印花烘干→蒸化水洗固色→膨松剂柔软剂定型→预缩→成品检验。该印花面料绒感较差。
发明内容
有鉴于此，本发明提供一种磨毛棉感面料的制备方法，该制备方法解决了制得的面料绒感差的问题。
为达此目的，本发明采用以下技术方案。
一种磨毛棉感面料的制备方法，包括以下步骤：
(1)使用织机将色纱织造成坯布，对所述坯布进行开纤、拉幅定型，所述坯布与亚麻纤维进行热压贴合，形成复合面料；
(2)在溶液中对复合面料进行含浸处理，烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理；
(3)对磨毛处理后的复合面料进行洗涤、烘干、定型，制得磨毛棉感面料。
其中，所述步骤(1)中热压温度为122～138℃，例如可以为122℃、124℃、125℃、128℃、130℃、132℃、135℃或138℃等，优选126～130℃；热压压力为0.5～10MPa，例如可以为0.5MPa、0.8MPa、1MPa、1.5MPa、2MPa、4MPa、5MPa、6MPa、8MPa、9MPa或10MPa等，优选6～8MPa；热压时间为20～50s，例如可以为20s、25s、28s、30s、35s、40s、45s或50s等，优选32～40s。
其中，所述步骤(2)中溶液为TPU和DMF混合水溶液；
优选地，所述TPU、DMF和水的质量比为5～10:6～12:80，例如可以为5:6:80、6:7:80、8:9:80、9:10:80或10:12:80等，优选6～8:8～10:80；
优选地，所述溶液的温度为60～80℃，例如可以为60℃、62℃、65℃、68℃、70℃、72℃、75℃、78℃或80℃等，优选65～72℃。
其中，所述步骤(2)中含浸车速为5～18m/min，例如可以为5m/min、6m/min、8m/min、10m/min、12m/min、15m/min、16min或18m/min等，优选12～15m/min。
其中，所述步骤(2)中烘干温度为130～180℃，例如可以为130℃、135℃、140℃、145℃、150℃、155℃、160℃、165℃、170℃、175℃或180℃等，优选150～160℃。
其中，所述步骤(2)中碳素磨毛机的磨砂辊为500～600r/min，例如可以为500r/min、520r/min、540r/min、550r/min、580r/min或600r/min等，优选550～580r/min；
优选地，所述碳素磨毛机的张力为440～550N，例如可以为440N、450N、480N、500N、520N、530N、540N或550N等，优选480～520N。
其中，所述步骤(3)中烘干温度为120～130℃，例如可以为120℃、122℃、125℃、126℃、128℃或130℃等，优选125～128℃。
其中，所述步骤(3)中定型温度为140～160℃，例如可以为140℃、142℃、145℃、148℃、150℃、152℃、155℃或160℃等，优选142～146℃；所述定型车速为12～18m/min，例如可以为12m/min、14m/min、15m/min、16m/min、17m/min或18m/min等，优选16～18m/min。
本发明另一方面提供一种采用上述制备方法制得磨毛棉感面料，该磨毛棉感面料解决了面料绒感差的问题。
一种磨毛棉感面料，采用上述制备方法制得。
本发明的有益效果如下：本发明提供的磨毛棉感面料的制备方法，包括以下步骤：(1)使用织机将色纱织造成坯布，对所述坯布进行开纤、拉幅定型，所述坯布与亚麻纤维进行热压贴合，形成复合面料；(2)在溶液中对复合面料进行含浸处理，烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理；(3)对磨毛处理后的复合面料进行洗涤、烘干、定型，制得磨毛棉感面料。本发明采用坯布与亚麻纤维进行热压贴合，再进行含浸处理和使用碳素磨毛机进行磨毛处理，使得面料具有良好透气散热性、抑菌防污性、棉绒感和手感，绒毛细腻均匀、布面光整。
具体实施方式
下面结合实施例来进一步说明本发明的技术方案。
实施例1
本实施例的磨毛棉感面料的制备方法，包括以下步骤：
使用织机将色纱织造成坯布，对坯布进行开纤、拉幅定型，坯布与亚麻纤维在温度为130℃和压力为5MPa条件下进行热压贴合40s，形成复合面料；
在TPU和DMF混合水溶液中对复合面料按照含浸车速12m/min进行含浸处理，在140℃下进行烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理，其中，碳素磨毛机的磨砂辊为500r/min，碳素磨毛机的张力为450N；
对磨毛处理后的复合面料进行洗涤、在125℃下进行烘干、在140℃下进行定型，制得磨毛棉感面料。
实施例2
本实施例的磨毛棉感面料的制备方法，包括以下步骤：
使用织机将色纱织造成坯布，对坯布进行开纤、拉幅定型，坯布与亚麻纤维在温度为136℃和压力为8MPa条件下进行热压贴合30s，形成复合面料；
在TPU和DMF混合水溶液中对复合面料按照含浸车速15m/min进行含浸处理，在150℃下进行烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理，其中，TPU和DMF混合水溶液中TPU、DMF、水的质量比为6:9:80碳素磨毛机的磨砂辊为550r/min，碳素磨毛机的张力为490N；
对磨毛处理后的复合面料进行洗涤、在129℃下进行烘干、在142℃下进行定型，制得磨毛棉感面料。
实施例3
本实施例的磨毛棉感面料的制备方法，包括以下步骤：
使用织机将色纱织造成坯布，对坯布进行开纤、拉幅定型，坯布与亚麻纤维在温度为138℃和压力为3MPa条件下进行热压贴合45s，形成复合面料；
在TPU和DMF混合水溶液中对复合面料按照含浸车速16m/min进行含浸处理，在165℃下进行烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理，其中，碳素磨毛机的磨砂辊为560r/min，碳素磨毛机的张力为520N；
对磨毛处理后的复合面料进行洗涤、在128℃下进行烘干、在149℃下进行定型，制得磨毛棉感面料。
本发明采用坯布与亚麻纤维进行热压贴合，再进行含浸处理和使用碳素磨毛机进行磨毛处理，使得面料具有良好透气散热性、抑菌防污性、棉绒感和手感，绒毛细腻均匀、布面光整。
申请人声明，本发明通过上述实施例来说明本发明的详细结构特征以及施工方法，但本发明并不局限于上述详细结构特征以及施工方法，即不意味着本发明必须依赖上述详细结构特征以及施工方法才能实施。所属技术领域的技术人员应该明了，对本发明的任何改进，对本发明所选用部件的等效替换以及辅助部件的增加、具体方式的选择等，均落在本发明的保护范围和公开范围之内。

Claims (9)

1.一种磨毛棉感面料的制备方法，其特征在于，包括以下步骤：
(1)使用织机将色纱织造成坯布，对所述坯布进行开纤、拉幅定型，所述坯布与亚麻纤维进行热压贴合，形成复合面料；
(2)在溶液中对复合面料进行含浸处理，烘干、水洗、定型，使用碳素磨毛机对所述染色面料进行磨毛处理；
(3)对磨毛处理后的复合面料进行洗涤、烘干、定型，制得磨毛棉感面料。
2.根据权利要求1所述的制备方法，其特征在于，所述步骤(1)中热压温度为122～138℃，优选126～130℃；热压压力为0.5～10MPa，优选6～8MPa；热压时间为20～50s，优选32～40s。
3.根据权利要求1所述的制备方法，其特征在于，所述步骤(2)中溶液为TPU和DMF混合水溶液；
优选地，所述TPU、DMF和水的质量比为5～10:6～12:80，优选6～8:8～10:80；
优选地，所述溶液的温度为60～80℃，优选65～72℃。
4.根据权利要求1所述的制备方法，其特征在于，所述步骤(2)中含浸车速为5～18m/min，优选12～15m/min。
5.根据权利要求1所述的制备方法，其特征在于，所述步骤(2)中烘干温度为130～180℃，优选150～160℃。
6.根据权利要求1所述的制备方法，其特征在于，所述步骤(2)中碳素磨毛机的磨砂辊为500～600r/min，优选550～580r/min；
优选地，所述碳素磨毛机的张力为440～550N，优选480～520N。
7.根据权利要求1所述的制备方法，其特征在于，所述步骤(3)中烘干温度为120～130℃，优选125～128℃。
8.根据权利要求1所述的制备方法，其特征在于，所述步骤(3)中定型温度为140～160℃，优选142～146℃；所述定型车速为12～18m/min，优选16～18m/min。
9.一种磨毛棉感面料，其特征在于，采用权利要求1～8任一所述制备方法制得。
CN201610973035.2A 2016-11-07 2016-11-07 一种磨毛棉感面料及其制备方法 Pending CN106436030A (zh)

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