Summary of the invention
In order to solve the problems referred to above, the present invention provides a kind of perlite sheet material production system automatically.
The technical solution used in the present invention is:
A kind of perlite sheet material production system automatically, including feeding device, blender and feeding device, described blender and
Feeding device is connected, and feeding device opposite side arranges pallet pick device, and the front of feeding device arranges turning device, upset
Device front is connected with locomotive, and locomotive front is connected with finished product stacking adapter, and the rear of feeding device arranges binder
Device;
Turning device includes support four, and described support four arranges reducing motor, and reducing motor is connected with shaft coupling, shaft coupling
Device is connected with trip shaft, trip shaft is provided with and includes prong and lower prong, and upper prong arranges at least two clamping dress
Putting, clamping device is connected with clamping plate, and the front of support four arranges support five, support five arranges track three, track three sets
Putting locomotive, the roller three bottom locomotive matches with track three, and the front end of locomotive is fixing with power set two to be connected, and turns over
Rotating shaft is fixed with upper prong, lower prong and is connected;
Arranging hydraulic cylinder inside material pressing device, the piston rod of hydraulic cylinder arranges pressing plate, pressing plate is positioned at the top of track two.
Described power set two are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope, described
Clamping device be cylinder, ball-screw or shaft coupling tooth bar.
Described blender, feeding device, finished product stacking adapter, locomotive, turning device and pallet pick device are
Two overlap, and the both sides being separately positioned on material pressing device share a material pressing device.
Described feeding device is helical feeding apparatus, vacuum feeder, hoisting type feeder or conveyer belt type feeder,
At least two electric magnet, electricity permanent magnetism, permanent magnetism or vacuum cup are set on lower prong.
Being provided with door panel thickness adjusted post on described material pressing device, clamp surface arranges dismantled and assembled decorative pattern two.
Described feeding device includes that support two, support two top arrange track one, and track one props up above charging hopper
The roller one arranged on frame three matches, and four angles of support three are all connected with charging hopper by adjustment screw, support
Three are connected with support two by power set eight, and charging feed hopper bottom is discharging opening, discharging opening be arranged on support two
Framed matching, framed intermediate active arranges movable stand, movable stand is placed layer of surface and is fixed with the steel bed die of decorative pattern one,
Framed bottom arranges roller two, and roller two is arranged on track two, and track two runs through material pressing device, and framed and track two is arranged on
On support two.
Described power set eight are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described framed front is connected with power set one, is connected with hoistable platform bottom movable stand, and described is dynamic
Power apparatus one is cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described finished product stacking adapter includes support six, arranges roller four bottom support six, roller four be arranged on ground
Track four match, support six top arranges lifting power set, promotes power set and is connected with grabbing device, track four
Inner side arranges track three, and track three arranges locomotive, and described grabbing device includes fixing with lifting power set being connected
Capturing frame, capture the cross bar on frame arranges four gripping arms and four power set six, and power set six and gripping arm are by rotating
Adapter connects, and placement tray on described locomotive, before and after pallet, both sides are respectively provided with two hangers, hangers and grabbing device
On gripping arm match, bottom support six, the piston seven with power set seven is connected, and support five arranges power set two, institute
The lifting power set stated are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described pallet pick device is identical with finished product stacking adapter structure.
The invention have the benefit that the present invention provides automatic perlite sheet material production system, from charging, be pressed into finally
Stacking, all use automatization, add turning device so that the decorative pattern of the door panel upper and lower surface of processing is in the course of processing
In will not be damaged, reduce the labor intensity of workman simultaneously, improve work efficiency, and the Margarita to different size can be realized
Core material is i.e. prevented fires the carrying of every core, and adjustability is good.
The perlite door panel material production system that the application makes can be used for door panel production system, can be used for again exterior wall
The production of the various compressed sheets such as heat preservation plate material production, the production of wall barrier sheet material, density board production, straw compression plate production.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of blender of the present invention and feeding device.
Fig. 3 is material pressing device of the present invention, feeding device, locomotive and the structural representation of finished product stacking adapter.
Fig. 4 is the front view of locomotive of the present invention and turning device.
Fig. 5 is the structural representation of lower prong in turning device of the present invention.
In figure, 1, material pressing device, 2, blender, 3, feeding device, 4, finished product stacking adapter, 5, locomotive, 6, upset dress
Put, 7, support one, 8, pallet pick device, 9, support three, 10, roller one, 11, track one, 12, power set eight, 13, support
Two, 14, movable stand, 15, framed, 16, lower prong, 17, electric magnet, 18, door panel thickness adjusted post, 19, feeding device, 20,
Power set three, 21, shaft coupling, 22, reducing motor, 23, hydraulic cylinder, 24, power set six, 26, adjust screw, 27, charging
Hopper, 28, promote power set, 29, support six, 30, cross bar, 31, pallet, 32, trip shaft, 33, clamping plate, 34, clamping device,
35, upper prong, 36, support five, 37, gripping arm, 38, pressing plate, 40, hoistable platform, 41, track four, 42, roller two, 43, track
Two, 44, power set one, 45, support four, 46, power set two, 47, roller three, 48, track three, 49, hangers, 50, power
Device seven, 51, roller four.
Detailed description of the invention
As shown in Fig. 1~Fig. 5, a kind of perlite sheet material production system automatically, including: feeding device 19, blender 2 and charging dress
Putting 3, described blender 2 is connected with feeding device 3, and feeding device 3 opposite side arranges pallet pick device 8, feeding device 3
Front turning device 6 is set, turning device 6 front is connected with locomotive 5, locomotive 5 front and finished product stacking adapter 4 phase
Connecting, the rear of feeding device 3 arranges material pressing device 1;
Turning device 6 includes support 4 45, and described support 4 45 arranges reducing motor 22, reducing motor 22 and shaft coupling 21
Being connected, shaft coupling 21 is connected with trip shaft 32, trip shaft 32 is provided with and includes prong 35 and lower prong 16, upper prong
Arranging at least two clamping device 34 on 35, clamping device 34 is connected with clamping plate 33, and the front of support 4 45 arranges support five
36, support 5 36 arranges track 3 48, track 3 48 arranges locomotive 5, the roller 3 47 bottom locomotive 5 and track three
48 match, and the front end of locomotive 5 is fixing with power set 2 46 to be connected, and trip shaft 32 is fixed with upper prong, lower prong and is connected;
Material pressing device 1 is internal arranges hydraulic cylinder 23, and the piston rod of hydraulic cylinder 23 arranges pressing plate 38, and pressing plate 38 is positioned at track 2 43
Top.
Described power set 2 46 are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope, institute
The clamping device 34 stated is cylinder, ball-screw or shaft coupling tooth bar.
Described blender 2, feeding device 3, finished product stacking adapter 4, locomotive 5, turning device 6 and pallet pick device
8 are two sets, and the both sides being separately positioned on material pressing device 1 share a material pressing device 1.
Blender 2 is arranged on support 1.
Described feeding device 19 is helical feeding apparatus, vacuum feeder, hoisting type feeder or conveyer belt type feeding
Machine, lower prong 16 arranges at least two electric magnet 17, electricity permanent magnetism, permanent magnetism or vacuum cup.
Being provided with door panel thickness adjusted post 18 on described material pressing device 1, clamp surface arranges dismantled and assembled decorative pattern two.
Described feeding device 3 includes that support 2 13, support 2 13 top arrange track 1, track 1 and charging material
The roller 1 arranged on 27 overhead support 39 that struggles against matches, all by adjusting screw 26 and charging on four angles of support 39
Hopper 27 is connected, and support 39 is connected with support 2 13 by power set 8 12, is discharging opening bottom charging hopper 27,
Discharging opening matches with framed 15 be arranged on support 2 13, and framed 15 intermediate active arrange movable stand 14, on movable stand 14
Placing layer of surface and be fixed with the steel bed die of decorative pattern one, arrange roller 2 42 bottom framed 15, roller 2 42 is arranged on track
On 2 43, track 2 43 runs through material pressing device 1, framed 15 and track 2 43 be arranged on support 2 13.
Described power set 8 12 are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described framed 15 fronts are connected with power set 1, are connected with hoistable platform 40 bottom movable stand 14,
Described power set one are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described finished product stacking adapter 4 includes support 6 29, arranges roller 4 51 bottom support 6 29, roller 4 51 with set
Putting the track 4 52 on ground to match, support 6 29 top arranges lifting power set 28, promotes power set 28 and captures
Device is connected, and arranges track 3 48 inside track 4 52, and track 3 48 arranges locomotive 5, and described grabbing device includes
Fixing, with promoting power set 28, the crawl frame being connected, capture the cross bar 30 on frame arranges four gripping arms 37 and four power dresses
Putting six, power set 6 24 are connected by rotary connector with gripping arm 37, placement tray 31 on described locomotive 5, pallet 31
Before and after both sides be respectively provided with two hangers 49, hangers 49 matches with the gripping arm 37 on grabbing device, with dynamic bottom support 6 29
The piston seven of power apparatus 7 50 is connected, and support 5 36 arranges power set 2 46, described lifting power set be cylinder,
Ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Described pallet pick device 8 is identical with finished product stacking adapter 4 structure.
Pallet pick device 8 shares same track with charging hopper 27, is arranged on the top of support 2 13.
Turning device 6 and finished product stacking adapter 4 share same track.
Turning device 6 is moved in orbit by power set 3 20.
Described power set 3 20 are cylinder, ball screw, shaft coupling tooth bar, closed chain or Guan Bi steel wire rope.
Being hoistable platform bottom crane 14, crane 14 is placed above the steel bed die being carved with decorative pattern one, steel bed die
Being both placed in framed 15 inside with crane 14, during charging, the height that hoistable platform 40 declines for the first time is the door panel made
The half of thickness the most once feeds highly, and perlite mixture is fallen above steel bed die in being fed to framed 15, when charging material
After bucket runs to the end, hoistable platform declines again, and the height of the decline still half of door panel thickness for making is secondary and adds
Material height, charging hopper carries out secondary charging during returning.
Be provided with decorative pattern two on the pressing plate 38 of material pressing device 1, steel bed die be provided with decorative pattern one, thus binder time
Waiting, pressing plate 38 and steel bed die all can be pressed on the perlite mixture on steel bed die, and the door core upper and lower surface pressed has
Ridge design.
Feeding device and blender position are interchangeable, need not clearly distinguish successively.
Equipment in use, is first carried out following initial bit operation by the present invention:
One, the pressing plate of material pressing device 1 rises to hydraulic press upper limit and awaits orders;
Two, the hopper 27 that feeds retreats to blender lateral spacing position and awaits orders;
Three, pallet pick device is stamped upper crawl pallet from pallet and is risen to tray lift device upper limit and await orders;
Four, framed retreat to position directly over hoistable platform and await orders;
Five, steel bed die be placed in framed in;
Six, hoistable platform is lifted steel bed die and is risen to once feed and highly await orders;
Seven, turning device retreats to position, hoistable platform side, and the cylinder withdrawal i.e. clamping device on train wheel bridge unclamps, and turning device rotates
To press direction, lower plate is horizontal awaits orders;
Eight, locomotive retreats to spacing place, material pressing device direction and awaits orders;
Nine, finished product stacking adapter retreats to away from spacing place, material pressing device direction, and cylinder 5 28 rises to hoisting depth upper limit, grabs
Bar is awaited orders after opening.
After initial bit has operated, the raw materials such as perlite are transported in blender 2 stirring by feeding device, then will
The mixed material being stirred is noted in charging hopper 27, after filling mixed material in charging hopper 27, makes by adjusting screw
The discharging opening of hopper 27 of must feeding matches with surface of the frame, starts power set 8 12, and support 39 can be at power set 8 12
Effect under move, time mobile, support 39 moves along track 1, and the mobile drive charging hopper 27 of support 39 is framed
Move on 15, support 39 start mobile before, hoistable platform 40 height that drops to once to feed waits and once feeding, when charging material
After bucket 27 moves to the position above movable stand 14, the mixed material in charging hopper 27 can exit into from charging hopper 27
Above the steel bed die on movable stand 14 to framed 15, after once having fed, hoistable platform starts secondary and is down to two
Secondary charging height, then to framed interior lay iron wire or bamboo let, charging hopper 27 starts to return, when returning to above steel bed die
Carrying out secondary charging, initial position return by the hopper that feeds after secondary charging completes.
The once decline of hoistable platform, secondary decline and three decline below and highest order are by sensor detection control
System.
Move whole pallet pick device 8 when the hopper 27 that feeds is return in situ, pallet 31 is moved to feeding device 5
Framed 15 top, after drop to after the distance of framed 15-25 centimetre standby.
While charging hopper 27 is return in situ, hoistable platform carries out third time and declines, and drops to the end, and third time declines
Starting power set 1 after end, power set 1 drive framed 15 to move to material pressing device 1, when framed 15 move simultaneously
After immediately below the pressing plate 38 of material pressing device 1, framed 15 stop moving, and start hydraulic cylinder 23, and hydraulic cylinder 23 band dynamic pressure plate 38 is downward
Pressure, thus is developed into door panel material by the perlite mixture above steel bed die, when press under hydraulic cylinder reach preset pressure time,
Shutting down pressurize, pressure release after pressurize certain time, pressure release completes rear fender 38 and rises back to initial position, and framed 15 fill along with power
Put the framed initial position that one 44 returns move to outside material pressing device 1.Because being respectively arranged with on steel bed die and pressing plate 38
Decorative pattern one and decorative pattern two, so there is ridge design on the door panel two sides suppressed.
After being back to initial position when framed 15, declining pallet 31 and make pallet 31 cover on framed 15, pallet 31 is placed
After Hao, pallet pick device 8 rises, simultaneously hoistable platform vertical motion, and rising puts in place retreats back in situ, after returning in situ again
Capture to shut down after pallet rises to highest order and await orders, wait next production cycle.When hoistable platform 40 rises to highest order (
Steel bed die be enough to make the lower prong of turning device to insert apart from the height of framed upper surface) stop vertical motion, upset dress
Put and march forward that (finished product stacking adapter advances simultaneously, advances to locomotive and transports surface when door panel material is released, and shutdown is treated
Life), the lower prong of upset inserts below steel bed die, limit before turning device sensor detect insertion put in place after hoistable platform 40 times
It is down to below the lower prong of turning device, makes steel bed die fall on lower prong, while hoistable platform 40 decline on upper prong
Clamping device press clamping 34 times, then electric magnet, electricity permanent magnetism or permanent magnetism lead to magnetic, make magnet adsorption live the steel above movable stand 14
Bed die processed thus fix steel bed die, make in switching process, steel bed die, door panel material and pallet will not shift.
Then beginning turning, start reducing motor 22, the rotation of reducing motor 22 drives shaft coupling 21 to rotate, shaft coupling 21
Rotation drive trip shaft 32 to rotate, the rotation of trip shaft 32 drives upset clamping plate 35 to rotate, when upset clamping plate 35 turn over turnback
It is turned to directly over locomotive 5 to horizontal level, owing to the structure of upset clamping plate 35 is by two upper prongs and two lower forks
Tooth is made, and the width between two upper prongs can be with placing trolley 5, so being turned on locomotive 5 when overturning clamping plate 35
Fang Hou, on turning device, the clamping device 34 i.e. turning device of withdrawal on prong unclamps, and stops clamping plate 33 and compresses core plate,
Making pallet 31 be fallen within locomotive 5 by action of gravity, door panel material is fallen within pallet 31 by action of gravity, and steel bed die is because of by magnetic
Power effect and be not influenced by gravitation whereabouts, invest on the lower prong of turning device.
Locomotive 5 moves to finished product stacking adapter 4 direction, after moving to the underface of support 6 29 of finished product stacking adapter
Stopping, while locomotive 5 moves, turning device is flipped back in situ, and makes Magnet demagnetize, and then hoistable platform rises to the highest
Position holds up steel bed die, makes steel bed die depart from the lower prong of turning device.
Locomotive 5 promotes power set 28 after stopping and moving down, and after moving to the position of pallet 31, promotes power set
28 stop moving, and now power set 6 24 promote gripping arm 37 to move, and after gripping arm 37 clasps pallet 31, power set 6 24 stop
The most mobile, lifting power set 28 (now locomotive 5 and turning device are all return to drive pallet 31 to be moved upward to the upper limit
Initial position is shut down and is awaited orders, and waits subsequent cycle, and when turning device is return in situ, lowering or hoisting gear drops to the height that once feeds,
Enter next production cycle) stop afterwards, power set 7 50 start to drive whole support 6 29 to move to stack door panel material
Stopping mobile behind position, power set 6 24 outwards promote gripping arm 37, make to grab bar 39 and decontrol pallet 31, thus by pallet 31 and door
Central layer is deposited into corresponding height position, shuts down and await orders, under wait after the most again power set 7 50 being up-shifted to highest order
Individual production cycle.
Described blender 2, feeding device 3, finished product stacking adapter 4, locomotive 5, turning device 6 and pallet pick device
8 are two sets, and the both sides being separately positioned on material pressing device 1 share a material pressing device 1.Can set by controlling programed interlocking
Put and make material pressing device 1 both sides alternately suppress to material pressing device 1 feeding, do not interfere with each other, maximally utilize hydraulic press, reduce cost,
Improve efficiency.