CN106129449A - Poly-lithium battery forming and capacity dividing all-in-one - Google Patents
Poly-lithium battery forming and capacity dividing all-in-one Download PDFInfo
- Publication number
- CN106129449A CN106129449A CN201610706165.XA CN201610706165A CN106129449A CN 106129449 A CN106129449 A CN 106129449A CN 201610706165 A CN201610706165 A CN 201610706165A CN 106129449 A CN106129449 A CN 106129449A
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- battery core
- battery
- blanking
- station
- material supplier
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 173
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 claims abstract description 14
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 239000000126 substance Substances 0.000 claims description 37
- 238000007493 shaping process Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 23
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000002950 deficient Effects 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 1
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 8
- 229920000642 polymer Polymers 0.000 abstract description 8
- 239000011162 core material Substances 0.000 description 178
- 238000000034 method Methods 0.000 description 26
- 230000008569 process Effects 0.000 description 24
- 239000000047 product Substances 0.000 description 22
- 238000004519 manufacturing process Methods 0.000 description 17
- 230000008859 change Effects 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses poly-lithium battery forming and capacity dividing all-in-one, including battery core streamline, the battery core cartridge clip filling battery core it is placed with on described battery core streamline, the side of described battery core streamline is provided with forming and capacity dividing device, described forming and capacity dividing device includes loading and unloading manipulator support, it is provided with feeding material supplier in described loading and unloading manipulator support, blanking material supplier, one group of battery formation clamp and multicomponent hold fixture, described feeding material supplier, blanking material supplier, one group of battery formation clamp and multicomponent hold fixture and set gradually to opposite side from side, it is provided with feed mechanism and cutting agency between described feeding material supplier and battery core streamline, described feed mechanism and cutting agency lay respectively at before and after both sides, described loading and unloading manipulator support is provided with material moving machine tool hands.Inventive polymers formation of Li-ion batteries partial volume all-in-one has that forming and capacity dividing operation seriality is good, automaticity is high, efficiency is high, formation effect is good and the advantage such as good product quality.
Description
Technical field
The present invention relates to poly-lithium battery and manufacture equipment technical field, specially poly-lithium battery forming and capacity dividing one
Machine.
Background technology
Traditional liquid lithium ion polymer battery all uses the technique that chemical conversion, partial volume substep are carried out, its being of shortcoming
Lower folder is needed, upper folder, whole lower folder and the equal manual operation of upper folder again before partial volume after one-tenth.This kind of technique and operating type have as
Lower deficiency: 1, need the work of many labor intensive, human cost is high；2, artificial upper and lower clamp labor intensity is big；3, manual operation efficiency
Low；4, manual operation, on it, folder and lower clip process all rely on operating experience and operation proficiency, the steady quality of operator
Difference, a large amount of defective products of easy output.
Existing chemical conversion and partial volume equipment can only corresponding single operation be processed, and for single machine production pattern, are i.e. melted into
Formation device, partial volume is needed to need partial volume equipment.This kind of single machine production pattern, when producing, is melted into and each hold facility of partial volume
Site area is big, and the semi-finished product that each equipment is produced need to be deposited in on-the-spot wait and have enough to meet the need, and cause the valuable empty of workshop
Between occupied, leverage production environment；Still further aspect, the semi-finished product that each equipment is produced need to go in artificial week
On another equipment, its cost of labor is high, and efficiency is low, defective products easily occur, there is inevitable anthropic factor simultaneously and damages
Lose.
Summary of the invention
The invention provides that a kind of forming and capacity dividing operation seriality is good, automaticity is high, efficiency is high, formation effect good with
And the poly-lithium battery forming and capacity dividing all-in-one of good product quality.
The present invention can be achieved through the following technical solutions:
Poly-lithium battery forming and capacity dividing all-in-one, including battery core streamline, described battery core streamline is placed with and fills battery core
Battery core cartridge clip, the side of described battery core streamline is provided with forming and capacity dividing device, and described forming and capacity dividing device includes charging & discharging machine
Tool hands support, is provided with feeding material supplier, blanking material supplier, one group of battery formation clamp and multicomponent in described loading and unloading manipulator support
Holding fixture, described feeding material supplier, blanking material supplier, one group of battery formation clamp and multicomponent hold fixture from side to opposite side successively
Arrange, between described feeding material supplier and battery core streamline, be provided with feed mechanism and cutting agency, described feed mechanism and blanking
Mechanism lays respectively at before and after both sides, and described loading and unloading manipulator support is provided with disposable gripping feeding material supplier or battery formation clamp
Or the material moving machine tool hands of battery core in partial volume fixture or blanking material supplier, battery core streamline will be equipped with the battery core cartridge clip of battery core from charging
End is delivered to feed mechanism end, and feed mechanism is from battery core cartridge clip inner clip power taking core and is transferred to feeding material supplier, and feeding is waited to expect
On frame after full material, material moving machine tool hands is from feeding material supplier inner clip power taking core and battery core is put into battery formation clamp, starts chemical conversion folder
Tool starts chemical conversion, and after chemical conversion terminates, material moving machine tool hands grips the battery core after being melted in battery formation clamp and battery core is put into partial volume
In fixture, starting partial volume fixture and start partial volume, after partial volume terminates, material moving machine tool hands is again after partial volume fixture gripping forming and capacity dividing
Battery core is also put into blanking material supplier by battery core, cutting agency by blanking material supplier complete forming and capacity dividing after battery core be transferred to
Cutting agency carries out blanking.Inventive polymers formation of Li-ion batteries partial volume all-in-one by feeding material supplier, blanking material supplier, on
Material mechanism and the setting of cutting agency, capture and shift feeding by feed mechanism by the battery core in battery core cartridge clip and treat to feeding
In bin, after battery core full on feeding material supplier, material moving machine tool hands all battery cores in its feeding material supplier are disposably grabbed
Take and shift and put into battery formation clamp and be melted into, after being melted into, material moving machine tool hands will complete chemical conversion again in battery formation clamp after
Battery core disposably capture and shift and put into one of them partial volume fixture and carry out partial volume, after partial volume completes, material moving machine tool hands is again
Battery core in partial volume fixture disposably being captured and shift and put into blanking material supplier, then cutting agency is by blanking material supplier
Battery core transfer blanking, whole during feeding material supplier, blanking material supplier, feed mechanism and the setting of cutting agency, with
Material moving machine tool hands together, makes whole feeding, upper and lower clamp and blanking process be continuously finished, whole process full automatic working, and it is certainly
Dynamicization degree is high, efficiency is high, cost of labor is low.The whole automation process of whole process, omnidistance without human contact's battery core, effectively
Avoid the problems such as the bad order that causes because of artificial frequently contact battery core, effectively guarantee that chemical conversion, partial volume are effective, and then guarantee
Product quality, is effectively improved product yield.Formation effect is good and good product quality.Battery formation clamp and partial volume fixture set side by side
Put, and the setting of material moving machine tool hands above battery formation clamp and partial volume fixture, material moving machine tool hands is for disposably waiting to expect from feeding
In frame, in crawl feeding material supplier, battery formation clamp is put in all battery cores transfer, disposably captures all electricity in battery formation clamp
Partial volume fixture is put in core transfer, disposably captures all battery cores in partial volume fixture and blanking material supplier is put in transfer,
Its make chemical conversion before upper folder, chemical conversion after lower folder, the upper folder before partial volume and the lower folder after partial volume the most disposably complete, i.e. change
Become, partial volume all carries out disposable upper folder and lower folder by material moving machine tool hands, and it is continuous for making the chemical conversion of semi-finished product battery, partial volume operation
Uninterruptedly disposably completing, it is not only greatly improved work efficiency, and is beneficial to forming and capacity dividing is merged into production line for manufacturing battery
In, it is achieved the online production from battery raw material to finished battery.One group of battery formation clamp and multicomponent hold the setting of fixture, by
Being shorter than partial volume activity time in the formation process time, therefore, arrange multicomponent and hold fixture, material moving machine tool hands will be melted into
After battery core move material to after carrying out partial volume in one of them partial volume fixture, material moving machine tool hands returns again to the electricity on feeding material supplier
Core moves material and is melted into battery formation clamp, owing to the formation process time is shorter than partial volume activity time, holds so arranging multicomponent
Fixture carries out partial volume and is prevented effectively from because battery formation clamp has been melted into partial volume and still cannot move the phenomenon that material need to shut down and send out carrying out
Raw, make forming and capacity dividing be formed uninterruptedly and be carried out continuously operation, effectively utilize the waiting time of partial volume process, effective lifting means
Production efficiency.The reasonable Arrangement of material moving machine tool hands above battery formation clamp, partial volume fixture and battery formation clamp and partial volume fixture, effectively
Reduce equipment volume, reduce all-in-one floor space, effectively save space, workshop.
Further, described loading and unloading manipulator support is made up of two arrow racks being distributed in before and after both sides side by side, institute
The top stating arrow rack is provided with bar shaped guide rail.Loading and unloading manipulator support and the setting of bar shaped guide rail on it, for support and
Place material moving machine tool hands, make material moving machine tool hands along bar shaped slide.
Further, described material moving machine tool hands includes two vertical poles being longitudinally arranged side by side, the mid portion of two vertical poles
Being provided with elevating mechanism, the bottom of described elevating mechanism is provided with battery core grasping mechanism, being respectively arranged at two ends with and bar shaped of two vertical poles
The slide block that guide rail matches.
Further, described feed mechanism includes being positioned at the battery core position adjustment station of feeding material supplier the same side, lug
Flattening shaping station and battery core station turning, described battery core position adjustment station, lug flatten shaping station and battery core upset work
Position sets gradually to the other end from one end of feeding material supplier, and the side of described battery core position adjustment station is provided with battery core bullet
In folder, battery core captures the first feeding manipulator to battery core position adjustment station, and described lug flattens the side of shaping station and sets
There are the second mechanical hand, described second mechanical hand to include the battery core crawl on battery core position adjustment station and flatten shape work to lug
The first placement unit on position and lug is flattened the battery core after flattening on shaping station capture to the second of battery core station turning
Placement unit, the battery core crawl after the side of described battery core station turning is provided with upset on battery core station turning is transferred to feeding
The 3rd mechanical hand on material supplier.
Further, described battery core position adjustment station, lug flatten and are equipped with on shaping station and battery core station turning
Battery core places two adjacent battery cores placement positions and the lug pressure that position, described battery core position adjustment station and lug flatten on shaping station
It is identical that flat shaping station battery core adjacent with two on battery core station turning places column pitch.
Further, the spacing between described first placement unit and the second placement unit and battery core position adjustment station,
Lug flattens the spacing of the adjacent battery core placement position on shaping station and battery core station turning and matches.
Further, described cutting agency includes conveyor type blanking connecting gear and defective products placement station, described transmission
Belt blanking connecting gear is arranged in parallel with blanking material supplier, and described conveyor type blanking connecting gear includes conveyer belt, institute
The one end stating blanking material supplier is provided with the first blanking mechanical hand for gripping battery core on blanking material supplier, described first blanking machine
It is provided with between tool hands and conveyor type blanking connecting gear for gripping on the first blanking mechanical hand battery core and being transferred to defective products
The second blanking mechanical hand in placement station or conveyer belt, described defective products placement station is positioned at the outside of the second blanking mechanical hand,
The transmission outfan of described conveyor type blanking connecting gear is provided with and the battery core on conveyer belt is transferred to the 3rd of blanking cartridge clip
Blanking mechanical hand.
Further, described battery formation clamp and partial volume fixture all include front shoe, rear fixed plate, multilamellar fixture and activity
Pressing plate, is connected by track base between described front shoe and rear fixed plate, is provided with between described front shoe and rear fixed plate
Movable pressing board and multilamellar fixture, described multilamellar fixture is between movable pressing board and rear fixed plate, and described movable pressing board is by leading
Post is connected with front shoe, and described movable pressing board is connected with compression cylinder, and described compression cylinder is arranged on front shoe, compresses
Air cylinder driven movable pressing board compresses battery core and starts chemical conversion or partial volume.
Further, described track base is provided with rail plate, and described movable pressing board is slided with rail plate by slide
Connect.
Further, being provided with front thermal insulation board between described movable pressing board and multilamellar fixture, described rear fixed plate presss from both sides with multilamellar
Rear thermal insulation board it is provided with between tool.
Inventive polymers formation of Li-ion batteries partial volume all-in-one, has following beneficial effect: forming and capacity dividing operation is continuous
Property is good, automaticity is high, efficiency is high, formation effect is good and good product quality
The first, automaticity is high, and Inventive polymers formation of Li-ion batteries partial volume all-in-one is waited to expect by feeding material supplier, blanking
The setting of frame, feed mechanism and cutting agency, captures and shifts feeding extremely by feed mechanism by the battery core in battery core cartridge clip
In feeding material supplier, after battery core full on feeding material supplier, by material moving machine tool hands by all battery cores one in its feeding material supplier
Secondary property captures and shifts to be put into battery formation clamp and is melted into, and after being melted into, material moving machine tool hands completes in battery formation clamp again
Battery core after chemical conversion disposably captures and shifts to be put into one of them partial volume fixture and carries out partial volume, after partial volume completes, material moving machine
Battery core in partial volume fixture is disposably captured and shifts by tool hands again puts into blanking material supplier, and then blanking is treated by cutting agency
Battery core transfer blanking in bin, whole during feeding material supplier, blanking material supplier, the setting of feed mechanism and cutting agency
Putting, together with material moving machine tool hands, make whole feeding, upper and lower clamp and blanking process be continuously finished, whole process is automatically grasped
Making, its automaticity is high；
The second, human cost is low, and due to whole process full-automatic operation, whole machine only needs people's operation can complete, greatly
Decrease greatly operation number, reduce human cost；
3rd, product yield is high, and quality is good, the whole automation process of whole process, omnidistance without human contact's battery core, effectively keeps away
Exempt from the problems such as the bad order that causes because of artificial frequently contact battery core, effectively guaranteed that chemical conversion, partial volume are effective, and then guarantee to produce
Quality, is effectively improved that product yield, formation effect be good and good product quality；
4th, forming and capacity dividing produces continuously, is greatly promoted production efficiency, battery formation clamp and partial volume fixture and is arranged side by side, Yi Jihua
Becoming the setting of material moving machine tool hands above fixture and partial volume fixture, material moving machine tool hands captures in feeding material supplier for disposable
In material material supplier, battery formation clamp is put in all battery cores transfer, disposably captures all battery cores in battery formation clamp and transfer is put
Enter in partial volume fixture, disposably in partial volume fixture, capture all battery cores and transfer puts into blanking material supplier, before it makes chemical conversion
Upper folder, chemical conversion after lower folder, the upper folder before partial volume and the lower folder after partial volume the most disposably complete, i.e. chemical conversion, partial volume the most logical
Cross material moving machine tool hands and carry out upper folder and lower folder, make the chemical conversion of semi-finished product battery, partial volume operation for the most once
Property complete, it is not only greatly improved work efficiency, and is beneficial to be merged in production line for manufacturing battery forming and capacity dividing, it is achieved from electricity
Pond raw material is to the online production of finished battery；
5th, the setting waiting that partial volume process time, one group of battery formation clamp and multicomponent hold fixture is effectively reduced, due to chemical conversion work
The sequence time is shorter than partial volume activity time, therefore, arranges multicomponent and holds fixture, material moving machine tool hands will be melted into after battery core
Moving after expecting to carry out partial volume to one of them partial volume fixture, material moving machine tool hands returns again to the battery core on feeding material supplier is moved material extremely
Being melted in battery formation clamp, owing to the formation process time is shorter than partial volume activity time, carrying out so arranging multicomponent appearance fixture
Partial volume is prevented effectively from because battery formation clamp has been melted into partial volume and still cannot move the phenomenon that material need to shut down and occur carrying out, and makes chemical conversion
Partial volume is formed and is uninterruptedly carried out continuously operation, effectively utilizes the waiting time of partial volume process, the production efficiency of effective lifting means；
6th, all-in-one volume is little, and floor space is little, above battery formation clamp, partial volume fixture and battery formation clamp and partial volume fixture
The reasonable Arrangement of material moving machine tool hands, effectively reduces equipment volume, reduces all-in-one floor space, effectively saves space, workshop.
Accompanying drawing explanation
Fig. 1 is the structural representation of Inventive polymers formation of Li-ion batteries partial volume all-in-one；
Fig. 2 is feed mechanism and the position relationship schematic diagram of feeding material supplier in Fig. 1；
Fig. 3 is cutting agency and the position relationship schematic diagram of blanking material supplier in Fig. 1；
Fig. 4 is the structural representation of battery formation clamp in Fig. 1；
Fig. 5 is the structural representation of material moving machine tool hands in Fig. 1.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that technical scheme, below in conjunction with embodiment and accompanying drawing
Product of the present invention is described in further detail.
As shown in Figures 1 to 5, poly-lithium battery forming and capacity dividing all-in-one, including battery core streamline 10, described battery core stream
Being placed with the battery core cartridge clip 11 filling battery core on waterline 10, the side of described battery core streamline 10 is provided with forming and capacity dividing device, institute
State forming and capacity dividing device and include loading and unloading manipulator support 90, in described loading and unloading manipulator support 90, be provided with feeding material supplier
30,40, one group of battery formation clamp 70 of blanking material supplier and multicomponent hold fixture 80, described feeding material supplier 30, blanking material supplier 40,
One group of battery formation clamp 70 and multicomponent hold fixture 80 and set gradually to opposite side from side, described feeding material supplier 30 and battery core stream
Being provided with feed mechanism 20 and cutting agency 60 between waterline 10, described feed mechanism 20 and cutting agency 60 lay respectively at before and after two
Side, described loading and unloading manipulator support 90 is provided with disposable gripping feeding material supplier 30 or battery formation clamp 70 or partial volume fixture 80
Or the material moving machine tool hands 50 of battery core in blanking material supplier 40, battery core streamline 10 will be equipped with the battery core cartridge clip 11 of battery core from feed end
Being delivered to feed mechanism 20 end, feed mechanism 20 is from battery core cartridge clip 11 inner clip power taking core and is transferred to feeding material supplier 30, on
On material material supplier 30 after full material, material moving machine tool hands 50 is from feeding material supplier 30 inner clip power taking core and battery core is put into battery formation clamp 70
In, starting battery formation clamp 70 and start chemical conversion, after chemical conversion terminates, material moving machine tool hands 50 grips the electricity after chemical conversion in battery formation clamp 70
Battery core is also put into partial volume fixture 80 by core, start partial volume fixture 80 start partial volume, after partial volume terminates, material moving machine tool hands 50 again from
Partial volume fixture 80 grip forming and capacity dividing after battery core and battery core is put into blanking material supplier 40, blanking is waited to expect by cutting agency 60
Frame 40 complete forming and capacity dividing after battery core be transferred to cutting agency 60 and carry out blanking.Inventive polymers formation of Li-ion batteries partial volume
All-in-one, by feeding material supplier 30, blanking material supplier 40, feed mechanism 20 and the setting of cutting agency 60, passes through feeder
Battery core in battery core cartridge clip 11 is captured and shifts feeding in feeding material supplier 30 by structure 20, treats full battery core on feeding material supplier 30
After, by material moving machine tool hands 50 all battery cores in its feeding material supplier 30 are disposably captured and shift and put into battery formation clamp 70
Being melted into, after being melted into, battery core material moving machine tool hands 50 will complete chemical conversion again in battery formation clamp 70 after disposably captures also
Transfer is put into one of them partial volume fixture 80 and is carried out partial volume, and after partial volume completes, material moving machine tool hands 50 is again by partial volume fixture 80
Battery core disposably capture and shift and put into blanking material supplier 40, then cutting agency 60 is by the battery core in blanking material supplier 40
Transfer blanking, whole during feeding material supplier 30, blanking material supplier 40, feed mechanism 20 and the setting of cutting agency 60,
Together with material moving machine tool hands 50, whole feeding, upper and lower clamp and blanking process is made to be continuously finished, whole process full automatic working,
Its automaticity is high, efficiency is high, cost of labor is low.The whole automation process of whole process, omnidistance without human contact's battery core,
Effectively prevent the problems such as the bad order that causes because of artificial frequently contact battery core, effectively guarantee that chemical conversion, partial volume are effective, and then
Guarantee product quality, be effectively improved product yield.Formation effect is good and good product quality.Battery formation clamp 70 and partial volume fixture
80 are arranged side by side, and the setting of material moving machine tool hands 50 above battery formation clamp 70 and partial volume fixture 80, and material moving machine tool hands 50 is used for
Disposably in feeding material supplier 30, in crawl feeding material supplier 30, all battery cores transfer put into battery formation clamp 70, disposably
In battery formation clamp 70, capture all battery cores and partial volume fixture 80 is put in transfer, disposably capture all in partial volume fixture 80
Battery core also shifts and puts into feeding material supplier 30, its make the lower folder after the upper folder before chemical conversion, chemical conversion, upper folder before partial volume and point
Lower folder after appearance the most disposably completes, i.e. chemical conversion, partial volume all carries out disposable upper folder and lower folder by material moving machine tool hands 50, makes half
The chemical conversion of resultant battery, partial volume operation are for uninterruptedly disposably to complete continuously, and it is not only greatly improved work efficiency, Er Qieli
In forming and capacity dividing is merged in production line for manufacturing battery, it is achieved the online production from battery raw material to finished battery.One group of change
Become fixture 70 and multicomponent to hold the setting of fixture 80, owing to the formation process time is shorter than partial volume activity time, therefore, arrange many groups
Partial volume fixture 80, the battery core after material moving machine tool hands 50 will be melted into moves material to carrying out in one of them partial volume fixture 80 point
Rong Hou, material moving machine tool hands 50 returns again to that the battery core on feeding material supplier 30 is moved material and is melted into battery formation clamp 70, due to
The formation process time is shorter than partial volume activity time, so arranging multicomponent appearance fixture 80 to carry out partial volume, is prevented effectively from because of chemical conversion folder
Tool 70 be melted into and partial volume still cannot move the phenomenon that need to shut down of material and occur carrying out, and makes forming and capacity dividing be formed uninterrupted the most continuous
Operating type, effectively utilizes the waiting time of partial volume process, the production efficiency of effective lifting means.Battery formation clamp 70, partial volume press from both sides
Above tool 80 and battery formation clamp 70 and partial volume fixture 80, the reasonable Arrangement of material moving machine tool hands 50, effectively reduces equipment volume, subtracts
Few all-in-one floor space, effectively saves space, workshop.
As it is shown in figure 1, described loading and unloading manipulator support 90 is by two arrow rack 91 structures being distributed in before and after both sides side by side
Becoming, the top of described arrow rack 91 is provided with bar shaped guide rail 92.Loading and unloading manipulator support 90 and the setting of bar shaped guide rail 92 on it
Put, be used for supporting and place material moving machine tool hands 50, make material moving machine tool hands 50 slide along bar shaped guide rail 92.
As shown in Figure 1 and Figure 5, described material moving machine tool hands 50 includes two vertical poles 51 being longitudinally arranged side by side, two vertical poles
The mid portion of 51 is provided with elevating mechanism 52, and the bottom of described elevating mechanism 52 is provided with battery core grasping mechanism 53, two vertical poles 51
Be respectively arranged at two ends with the slide block 54 matched with bar shaped guide rail 92.
As depicted in figs. 1 and 2, described feed mechanism 20 includes the battery core position adjustment being positioned at feeding material supplier 30 the same side
Station 24, lug flatten shaping station 25 and battery core station turning 26, and described battery core position adjustment station 24, lug flatten shaping
Station 25 and battery core station turning 26 set gradually to the other end from one end of feeding material supplier 30, described battery core position adjustment
The side of station 24 is provided with and battery core in battery core cartridge clip 11 is captured the first feeding manipulator to battery core position adjustment station 24
21, described lug flattens the side of shaping station 25 and is provided with the second feeding manipulator 22, and described second feeding manipulator 22 includes
Battery core on battery core position adjustment station 24 is captured and flattens the first placement unit 221 on shape station 25 and by pole to lug
Ear flattens the battery core after flattening on shaping station 25 and captures the second placement unit 222 to battery core station turning 26, described battery core
Battery core crawl after the side of station turning 26 is provided with upset on battery core station turning 26 is transferred on feeding material supplier 30
3rd feeding manipulator 23.Described battery core position adjustment station 24, lug flatten on shaping station 25 and battery core station turning 26
It is equipped with battery core and places the two adjacent battery cores placements that position, described battery core position adjustment station 24 and lug flatten on shaping station 25
The two adjacent battery cores placement column pitch that position flattens with lug on shaping station 25 and battery core station turning 26 are identical.Described first grabs
Take spacing between unit 221 and the second placement unit 222 and battery core position adjustment station 24, lug flatten shaping station 25 and
Adjacent battery core on battery core station turning 26 is placed the spacing of position and is matched.
As shown in figures 1 and 3, described cutting agency 60 includes conveyor type blanking connecting gear and defective products placement station
63, described conveyor type blanking connecting gear is arranged in parallel with blanking material supplier 40, described conveyor type blanking connecting gear
Including conveyer belt 64, one end of described blanking material supplier 40 is provided with the first blanking machine for gripping battery core on blanking material supplier 40
Tool hands 61, is provided with for gripping the first blanking mechanical between described first blanking mechanical hand 61 and conveyor type blanking connecting gear
Battery core the second blanking mechanical hand 62 of being transferred on defective products placement station 63 or conveyer belt 64 on hands 61, described defective products is put
Putting station 63 and be positioned at the outside of the second blanking mechanical hand 62, the transmission outfan of described conveyor type blanking connecting gear is provided with and will pass
Send the 3rd blanking mechanical hand 65 being transferred to blanking cartridge clip with the battery core on 64.
As shown in Figure 1 and Figure 4, described battery formation clamp 70 and partial volume fixture 80 all include front shoe 71, rear fixed plate 79,
Multilamellar fixture and movable pressing board 74, be provided with front thermal insulation board 73, described rear fixed plate between described movable pressing board 74 and multilamellar fixture
It is provided with rear thermal insulation board 78, between 79 and multilamellar fixture between described front shoe 71 and rear fixed plate 79 by track base 77 even
Connecing, be provided with movable pressing board 74 and multilamellar fixture between described front shoe 71 and rear fixed plate 79, described multilamellar fixture is positioned at work
Between dynamic pressure plate 74 and rear fixed plate 79, described movable pressing board 74 is connected with front shoe 71 by guide pillar, described movable pressing board
74 are connected with compression cylinder 72, and described compression cylinder 72 is arranged on front shoe 71, and compression cylinder 72 drives movable pressing board 74
Compress battery core and start chemical conversion or partial volume.Described track base 77 is provided with rail plate 76, and described movable pressing board 74 is by slide 75
It is slidably connected with rail plate 76.
In conjunction with Fig. 1 to Fig. 5, operation principle and the process of Inventive polymers formation of Li-ion batteries partial volume all-in-one are as follows:
1, the battery core cartridge clip 11 filling battery core is entered from battery core streamline 10；
2, the first feeding manipulator 21 in feed mechanism 20 capture in battery core cartridge clip 11 battery core to
Battery core position adjustment station 24, according to battery core size, is adjusted battery core position at battery core position adjustment station 24；
3, after battery core position adjustment, the second feeding manipulator 22 in feed mechanism 20 starts, the
The first placement unit 221 on two feeding manipulators 22 captures battery core from battery core position adjustment station 24, simultaneously on second
The second placement unit 222 on material mechanical hand 22 flattens shaping station 25 at lug and the battery core captured is flattened pole
Ear, airbag；
4, the first placement unit 221 on the second feeding manipulator 22 will be from battery core position adjustment station
24 battery cores captured are transferred to lug and are flattened shaping station 25, simultaneously the second placement unit on the second feeding manipulator 22
222 flatten the battery core of shaping grab battery core station turning 26 by flattening shaping station 25 at lug；
5, battery core station turning 26 starts to turn over battery core and turn 90 degrees so that airbag is upward；
6, the battery core that the 3rd feeding manipulator 23 starts on crawl battery core station turning 26 is treated to feeding
Bin 30；
7, the feeding cylinder on feeding material supplier 30 starts, and is opened by feeding clip, the 3rd feeder
The battery core grabbed is put into feeding clip, feeding clamp battery core by tool hands 23, and feeding material supplier 30 is often arranged two
Individual feeding clip discharges battery core, and feeding motor is fed forward a step, discharges down to battery core, and feeding motor entirety carries forward, makes
It aligns with the material moving machine tool hands 50 above forming and capacity dividing station；
8, material moving machine tool hands 50 moves all battery cores disposably capturing in feeding material supplier 30,
Feeding clip is opened and is unclamped battery core by the clamp mechanism jack-up of opening of feeding material supplier 30 lower end；
9, all battery cores grabbed are moved and put it into above battery formation clamp 70 by Material moving device hands
Battery formation clamp 70；
10, the compression cylinder 72 on battery formation clamp 70 starts compression battery core, and lug briquetting compresses lug,
Start chemical conversion；
11, chemical conversion terminates, and compression cylinder 72 rises, and battery formation clamp 70 is opened；
12, material moving machine tool hands 50 moves past the battery core captured in battery formation clamp 70, transfers them to point
Hold in fixture 80；
13, the compression cylinder 72 in partial volume fixture 80 compresses battery core, and lug briquetting compresses lug, opens
Beginning partial volume；
14, partial volume terminates, and compression cylinder 72 rises, and partial volume fixture 80 is opened；
15, material moving machine tool hands 50 moves past the battery core captured in partial volume fixture 80, transfers them to down
Material material supplier 40；
16, blanking material supplier 40 is driven by blanking motor and battery core is sent to discharging end；
17, the first blanking mechanical hand 61 puts in, blanking revolution one lattice, and row two battery core is fallen
On first blanking mechanical hand 61；
18, the first blanking mechanical hand 61 exits, and the second blanking mechanical hand 62 captures the first blanking mechanical
Left side battery core on hands 61 is sent on conveyer belt 64, and the first blanking mechanical hand 61 upset will be located in the battery core upset on the right
To the left side, the second blanking mechanical hand 62 is grabbed on conveyer belt 64 again, if battery core is detected as defective products, then and second time
Material mechanical hand 62 is directly grabbed defective products placement station；
19, the 3rd blanking mechanical hand 65 captures battery core on conveyer belt 64 in blanking cartridge clip；
20, flow away from blanking streamline after blanking cartridge clip is filled.
The above, only presently preferred embodiments of the present invention, not the present invention is made any pro forma restriction；All
The those of ordinary skill of the industry all can shown in by specification accompanying drawing and the above and implement the present invention swimmingly；But, all
Those skilled in the art in the range of without departing from technical solution of the present invention, available disclosed above technology contents and
The a little change made, the equivalent variations modified and develop, be the Equivalent embodiments of the present invention；Meanwhile, all according to the present invention
Substantial technological any equivalent variations that above example is made change, modify and differentiation etc., all still fall within the present invention's
Within the protection domain of technical scheme.
Claims (10)
1. poly-lithium battery forming and capacity dividing all-in-one, including battery core streamline, described battery core streamline is placed with and fills electricity
The battery core cartridge clip of core, the side of described battery core streamline is provided with forming and capacity dividing device, it is characterised in that: described forming and capacity dividing device
Including loading and unloading manipulator support, in described loading and unloading manipulator support, it is provided with feeding material supplier, blanking material supplier, one group of chemical conversion
Fixture and multicomponent hold fixture, and described feeding material supplier, blanking material supplier, one group of battery formation clamp and multicomponent hold fixture from side
Set gradually to opposite side, between described feeding material supplier and battery core streamline, be provided with feed mechanism and cutting agency, described on
Material mechanism and cutting agency lay respectively at before and after both sides, and described loading and unloading manipulator support is provided with disposable gripping feeding and waits to expect
The material moving machine tool hands of battery core in frame or battery formation clamp or partial volume fixture or blanking material supplier, battery core streamline will be equipped with the electricity of battery core
Core cartridge clip is delivered to feed mechanism end from feed end, and feed mechanism is from battery core cartridge clip inner clip power taking core and is transferred to feeding material supplier
On, on feeding material supplier after full material, battery core from feeding material supplier inner clip power taking core and is put into battery formation clamp by material moving machine tool hands,
Starting battery formation clamp and start chemical conversion, after chemical conversion terminates, material moving machine tool hands grips the battery core after chemical conversion and by electricity in battery formation clamp
Partial volume fixture put into by core, starts partial volume fixture and starts partial volume, and after partial volume terminates, material moving machine tool hands is again from partial volume fixture grippingization
Become the battery core after partial volume and battery core put into blanking material supplier, cutting agency by blanking material supplier complete forming and capacity dividing after
Battery core is transferred to cutting agency and carries out blanking.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 1, it is characterised in that: described loading and unloading machinery
Hands support is made up of two arrow racks being distributed in before and after both sides side by side, and the top of described arrow rack is provided with bar shaped guide rail.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 2, it is characterised in that: described material moving machine tool hands
Including two vertical poles being longitudinally arranged side by side, the mid portion of two vertical poles is provided with elevating mechanism, the bottom of described elevating mechanism
Be provided with battery core grasping mechanism, two vertical poles be respectively arranged at two ends with the slide block matched with bar shaped guide rail.
4., according to the poly-lithium battery forming and capacity dividing all-in-one described in claims 1 to 3 any one claim, its feature exists
Include being positioned at the battery core position adjustment station of feeding material supplier the same side in: described feed mechanism, lug flattens shaping station and
Battery core station turning, described battery core position adjustment station, lug flatten shaping station and battery core station turning from feeding material supplier
One end rise to the other end and set gradually, the side of described battery core position adjustment station is provided with and battery core in battery core cartridge clip is captured extremely
The first feeding manipulator on battery core position adjustment station, described lug flattens the side of shaping station and is provided with the second mechanical hand,
Described second mechanical hand includes capturing the battery core on battery core position adjustment station first grabbing to what lug flattened on shape station
Take unit and lug is flattened the battery core after flattening on shaping station capture to the second placement unit of battery core station turning, described
The side of battery core station turning is provided with and battery core after upset will capture the be transferred on feeding material supplier on battery core station turning
Three mechanical hands.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 4, it is characterised in that: described battery core position is adjusted
Whole station, lug flatten and are equipped with battery core placement position, described battery core position adjustment station on shaping station and battery core station turning
The two adjacent battery cores flattened on shaping station with lug place position and two on lug pressing shaping station and battery core station turning
It is identical that adjacent battery core places column pitch.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 5, it is characterised in that: described first captures list
Spacing between unit and the second placement unit flattens on shaping station and battery core station turning with battery core position adjustment station, lug
Adjacent battery core place position spacing match.
7., according to the poly-lithium battery forming and capacity dividing all-in-one described in claims 1 to 3 any one claim, its feature exists
In: described cutting agency includes conveyor type blanking connecting gear and defective products placement station, described conveyor type blanking conveyer
Structure is arranged in parallel with blanking material supplier, and described conveyor type blanking connecting gear includes conveyer belt, described blanking material supplier
One end is provided with the first blanking mechanical hand for gripping battery core on blanking material supplier, described first blanking mechanical hand and conveyor type
It is provided with between blanking connecting gear for gripping on the first blanking mechanical hand battery core and being transferred to defective products placement station or transmission
The second blanking mechanical hand on band, described defective products placement station is positioned at the outside of the second blanking mechanical hand, under described conveyor type
The outfan that transmits of material connecting gear is provided with the 3rd blanking mechanical hand that the battery core on conveyer belt is transferred to blanking cartridge clip.
8., according to the poly-lithium battery forming and capacity dividing all-in-one described in claims 1 to 3 any one claim, its feature exists
In: described battery formation clamp and partial volume fixture all include front shoe, rear fixed plate, multilamellar fixture and movable pressing board, described front solid
Determine to be connected by track base between plate and rear fixed plate, between described front shoe and rear fixed plate, be provided with movable pressing board and multilamellar
Fixture, described multilamellar fixture is between movable pressing board and rear fixed plate, and described movable pressing board is by guide pillar with front shoe even
Connecing, described movable pressing board is connected with compression cylinder, and described compression cylinder is arranged on front shoe, compression cylinder driving activity pressure
Plate compresses battery core and starts chemical conversion or partial volume.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 8, it is characterised in that: set on described track base
Rail plate, described movable pressing board is had to be slidably connected with rail plate by slide.
Poly-lithium battery forming and capacity dividing all-in-one the most according to claim 9, it is characterised in that: described movable pressing board
And it is provided with front thermal insulation board between multilamellar fixture, between described rear fixed plate and multilamellar fixture, is provided with rear thermal insulation board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610706165.XA CN106129449A (en) | 2016-08-23 | 2016-08-23 | Poly-lithium battery forming and capacity dividing all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610706165.XA CN106129449A (en) | 2016-08-23 | 2016-08-23 | Poly-lithium battery forming and capacity dividing all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106129449A true CN106129449A (en) | 2016-11-16 |
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ID=57274030
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610706165.XA Pending CN106129449A (en) | 2016-08-23 | 2016-08-23 | Poly-lithium battery forming and capacity dividing all-in-one |
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| CN107994260A (en) * | 2017-11-17 | 2018-05-04 | 银隆新能源股份有限公司 | Partial volume equipment and partial volume method |
| CN108987131A (en) * | 2018-09-20 | 2018-12-11 | 常州托尼帕克称重***有限公司 | A kind of automatic chemical conversion production line of solid-state capacitor core packet |
| CN109037748A (en) * | 2018-08-02 | 2018-12-18 | 广东利元亨智能装备股份有限公司 | Batch loading equipment and flexible forming line of battery cell |
| CN109051712A (en) * | 2018-08-02 | 2018-12-21 | 广东利元亨智能装备股份有限公司 | Batch feeding and transferring equipment |
| CN109677894A (en) * | 2019-01-16 | 2019-04-26 | 浙江杭可科技股份有限公司 | A kind of piler formula heating press fixture forming and capacity dividing transfer matic |
| CN109728335A (en) * | 2017-10-27 | 2019-05-07 | 苏州瀚川智能科技股份有限公司 | A kind of poly-lithium battery forming and capacity dividing equipment mechanism |
| CN110492166A (en) * | 2019-08-29 | 2019-11-22 | 广东亿昇达科技有限公司 | A kind of battery core feeding cache mechanism |
| CN110707366A (en) * | 2019-09-30 | 2020-01-17 | 深圳爱商精密电子有限公司 | Production method of polymer soft package battery |
| WO2020103551A1 (en) * | 2018-11-22 | 2020-05-28 | 浙江杭可科技股份有限公司 | Cold/hot pressure fixture, formation, and capacity grading machine for lithium pouch cells |
| CN117293432A (en) * | 2023-11-27 | 2023-12-26 | 惠州市汇恒自动化科技有限公司 | Intelligent automatic production line for lithium battery formation components |
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| CN109677894B (en) * | 2019-01-16 | 2023-10-13 | 浙江杭可科技股份有限公司 | Stacker type heating and pressurizing clamp formation component automatic line |
| CN110492166A (en) * | 2019-08-29 | 2019-11-22 | 广东亿昇达科技有限公司 | A kind of battery core feeding cache mechanism |
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| CN110707366A (en) * | 2019-09-30 | 2020-01-17 | 深圳爱商精密电子有限公司 | Production method of polymer soft package battery |
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