CN106195700A - Full-automatic LED bulb assembly line - Google Patents
Full-automatic LED bulb assembly line Download PDFInfo
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- CN106195700A CN106195700A CN201610747074.0A CN201610747074A CN106195700A CN 106195700 A CN106195700 A CN 106195700A CN 201610747074 A CN201610747074 A CN 201610747074A CN 106195700 A CN106195700 A CN 106195700A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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Abstract
The invention discloses full-automatic LED bulb assembly line, Shang Deng mechanism, threading mechanism, rotation lamp holder mechanism, the first device for disc, perforating sheet mechanism and the second device for disc including total cyclelog and arranged the most on a production line；Lamp mechanical hand, universal fixturing and conveyer belt it is provided with between Shang Deng mechanism and threading mechanism；It is provided with turning manipulator between rotation lamp holder mechanism and the first device for disc；First device for disc power scale mechanism, thread cutting mechanism and defective products mechanism；First device for disc is provided with transfer mechanical hand with perforating sheet is inter-agency；Second device for disc includes glue applying mechanism and cell-shell installing mechanism.The feature that the present invention assembles according to LED bulb, arranges two device for disc, has shortened the total length of production line；Whole production line is all connected by plant equipment, it is achieved that full-automatic assembling, effectively raises production efficiency and product quality.
Description
Technical field
The present invention relates to LED production technical field, particularly relate to a kind of full-automatic LED bulb assembly line.
Background technology
Being illustrated in figure 1 the structure of existing LED bulb, LED bulb includes lamp holder 1 ', Lamp cup 2 ', bulb 3 ', rivet
4 ', wick 5 ' and wick line 6 ', rivet 4 ' is positioned at lamp holder 1 ' top, and wick line 6 ' one end is connected with wick 5 ', and one end must pass
Rivet 4 '.LED bulb needs to screw through lamp holder 1 ' and Lamp cup 2 ' in an assembling process, threading, trimming, riveter nail, some glue, dress
Multiple step such as bulb, typically splits into a plurality of production line between the station that existing maquila is different when assembling, each operation
Aligned, have that station takes up room greatly, mechanical automation degree is the highest, arrange the problems such as unreasonable.
Summary of the invention
It is an object of the invention to provide a kind of full-automatic LED bulb assembly line, station on reasonable Arrangement production line
Arrangement, improves the automatization level assembled.
For achieving the above object, the present invention is by the following technical solutions:
Full-automatic LED bulb assembly line, the Shang Deng mechanism including total cyclelog and arranged the most on a production line, wears
Line mechanism, rotation lamp holder mechanism, the first device for disc, riveter nailing machine structure and the second device for disc；
Being provided with lamp mechanical hand, universal fixturing and conveyer belt between described Shang Deng mechanism and threading mechanism, upper lamp mechanical hand is by upper
Raw material in lamp mechanism is placed on universal fixturing on the conveyor belt and is transported to threading mechanism；
It is provided with turning manipulator between described rotation lamp holder mechanism and the first device for disc；
The first described device for disc includes power scale mechanism, the trimming rotating on three stations being sequentially distributed in the first disk
Mechanism and defective products mechanism, on the first disk, uniform rotary setting has raw material lamp mounting seat, and raw material lamp is by rotating past three
Station carries out power test, cuts wick line and defective products is rejected；
The first described device for disc is inter-agency with riveter nail is provided with transfer mechanical hand；
The second described device for disc includes rotating the glue applying mechanism on two stations being sequentially distributed in and cell-shell installing mechanism,
On second disk, the most uniform rotary setting has semi-finished product lamp mounting seat, and semi-finished product lamp carries out a glue by rotating past two stations
And cell-shell installation.
Further, the vibrating disc of described threading mechanism and a feeding connects, and described vibrating disc is provided with speed governing
Device.
Further, the outer conveying mechanism of line being located at cell-shell installing mechanism side, the outer conveying mechanism of described line are also included
For loop configuration, the outer conveying mechanism of line is provided with to be put cell-shell station and unloads lamp station.
Wherein, described universal fixturing include clamp base, guide rail slide block, two connecting rods, multi-disc V-arrangement intermediate plate, two
Draw ring, bracer and programme-control cylinder；Described guide rail slide block is arranged in clamp base, and two described connecting rods are intersected
Connecting, two connecting rod centers are rotating shaft, and rotating shaft is fixed on clamp base center；Described multi-disc V-arrangement intermediate plate be arranged to
Two groups, two groups of V-arrangement intermediate plates are assembled from the bottom up by the bore of clamping Lamp cup order from small to large, and two groups of V-arrangement intermediate plates are arranged on
It is connected on guide rail slide block and with two connecting rod ends, is connected by two draw ring elasticity fixing bottom two groups of V-arrangement intermediate plates；Described
Bracer be movably arranged on below two connecting rods, a bracer is controlled flexible by programme-control cylinder, and a bracer telescopic band moves two
Root connecting rod is stretched.This universal fixturing, on the premise of ensureing that clamping is firm, can clamp the Lamp cup of Multiple Type, be greatly saved
Fixture cost, and eliminate the time changing fixture, thus improve production efficiency.
Wherein, described thread cutting mechanism includes pressing lamp assembly, trimming assembly and broken line assembly；Described pressure lamp assembly includes
Pressure lamp cylinder, pressure lamp screw rod and pressure lamp block, pressure lamp block is fixed on pressure lamp screw rod lower end, and pressure lamp cylinder controls pressure lamp screw rod and vertically transports
Dynamic；Described trimming assembly includes trimming screw rod, the two parallel folders of trimming, slide block and two blades, and it is parallel that trimming screw rod controls trimming
The height of folder, the two parallel folders of trimming are oppositely arranged, two trimmings are parallel be located on a slide block and can along the parallel relative motion of slide block,
Two blades are respectively arranged on the two parallel folders of trimming, and two blades are positioned at immediately below pressure lamp block；Described broken line mechanism includes broken line gas
Cylinder and connected broken line thimble, broken line thimble is positioned at the underface of two blade line centers.This thread cutting mechanism structure
Compact, complete to press lamp, trimming and broken line action, trimming is neatly efficient, and broken line is effective, and can ensure that contact is good.
Wherein, described defective products mechanism includes Y type finger cylinder and defective products hopper, described Y type finger cylinder position
Above the first disk, described defective products hopper is positioned at the lower section of Y type finger cylinder.
Wherein, described transfer machinery hands include height-adjustable vertical adjusting part, Rodless cylinder installing plate, without bar
Cylinder, slide unit cylinder, gas pawl installing plate and two gas pawls, described Rodless cylinder installing plate is located on vertical adjusting part, described
Rodless cylinder be horizontally arranged on Rodless cylinder installing plate, described Rodless cylinder is provided with horizontally movable guide rail,
Described slide unit cylinder is vertically installed on the guide rail of Rodless cylinder, and described gas pawl installing plate is connected with slide unit cylinder, described
Gas pawl installing plate be horizontally disposed with, two described gas pawls are vertically arranged in the two ends of gas pawl installing plate.
Wherein, described riveter nailing machine structure includes double cylinder assembly, drift, ram cylinder, feeding rod and lamp cup seat；Described
The workbench of production line be provided with hopper；Described double cylinder assemblies are arranged on below workbench, and it includes mutually independent
First cylinder and the second cylinder, the first cylinder is provided with the first vertical push rod, and the first push rod installs a plate, on connecting plate
Being provided with drift and the ram cylinder of vertically placement, described ram cylinder is provided with push rod, and described push rod is connected with drift,
Described drift is provided with vacuum sucking holes；The second described cylinder is provided with the second push rod of horizontal direction, the second push rod with give
Material bar connects, and feeding rod, when the second pusher retracted, abuts against with drift；Described lamp cup seat is hollow structure, and lamp cup seat is pacified
It is loaded on the workbench directly over drift.Lamp cup, by turning manipulator above, is overturn by the present invention, mode riveter followed closely
Employing Lamp cup mouth is changed into from top to down upward from traditional, the mode that rivet assembles from the bottom up, use drift upwards by riveting
Nail push-tight is held on lamp, and assembling mode is reliable, and installation accuracy is high.
Wherein, described glue applying mechanism includes servo glue valve and rotary components below, and described rotary components includes
Limit screw, cylinder, slide block guide rail group, connector, electric rotating machine, synchronization wheel belt group and some glue gas pawl, described Limit screw
Being connected with cylinder, described cylinder is provided with push rod, and push rod is arranged on vertical direction, and described cylinder side is fixed with and vertically sets
The slide block guide rail group put, described connector is arranged in slide block guide rail group and can move up and down along it, above described connector
It is provided with electric rotating machine and some glue gas pawl, is provided with synchronization wheel belt group below described connector, synchronizes the drivewheel of wheel belt group
Coaxially connected with electric rotating machine, driven pulley is coaxially connected with some glue gas pawl；Described some glue gas pawl is positioned at servo glue valve gum exudation mouth
Lower section.Glue applying mechanism of the present invention is fixed by rotating mechanism and rotates, and makes a rotation of glue process more reliable and more stable, point
Glue is uniform, and improves a glue efficiency.
Wherein, described cell-shell installing mechanism includes support, traversing module, suction bubble cylinder, cleft hand cylinder, sucker and output
Gas pawl, described traversing module is arranged on support, and cylinder is steeped in described inhaling and cleft hand cylinder is separately mounted to traversing module
Both sides also can move horizontally along traversing module, and described suction bubble cylinder is provided with push rod, and described push rod is connected with sucker, described
Cleft hand cylinder be provided with cleft hand push rod, described cleft hand push rod connects with output gas ZHUANLIAN.This cell-shell installing mechanism achieves one
Module double-purpose, completes the crawl of lamp holder and two operations of installation of bulb simultaneously, simplifies production process, effectively raise life
Produce efficiency, reduce equipment cost.
After using technique scheme, the method have the advantages that the present invention is at existing linear type production line
On the basis of, the feature assembled according to LED bulb, two device for disc are set, two device for disc arrange multiple station,
Shorten the total length of production line, made rational use of resources, it is achieved resource is multiplex.Present device is stable, whole production line
All connected by plant equipment, it is achieved that full-automatic assembling, effectively raise production efficiency and product quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of LED bulb in background technology.
Fig. 2 is the overall package program schematic diagram of LED bulb.
Fig. 3 is the schematic front view of the present invention.
Fig. 4 is the schematic top plan view of Fig. 2.
Fig. 5 is the perspective view of the present invention.
Fig. 6 is the close-up schematic view in Fig. 4 at A.
Fig. 7 is the close-up schematic view in Fig. 4 at B.
Fig. 8 is the structural representation of the universal fixturing of the present invention.
Fig. 9 is the structural representation of the thread cutting mechanism of the present invention.
Figure 10 is that the C of Fig. 9 is to schematic diagram.
Figure 11 is the structural representation of the transfer mechanical hand of the present invention.
Figure 12 is the structural representation of riveter nailing machine structure in the present invention.
Figure 13 is the structural representation of glue applying mechanism in the present invention.
Figure 14 is the structural representation of cell-shell installing mechanism in the present invention.
Primary clustering symbol description:
100: Shang Deng mechanism, 110: upper lamp mechanical hand, 120: universal fixturing, 121: clamp base, 122: guide rail slide block, 123: even
Extension bar, 124:V clevis sheet, 125: draw ring, 126: a bracer, 127: programme-control cylinder, 130: conveyer belt
200: threading mechanism, 210: vibrating disc, 300: rotation lamp holder mechanism, 400: turning manipulator
500: the first device for disc, 510 power scale mechanisms, 520: thread cutting mechanism, 521: pressure lamp cylinder, 522: pressure lamp screw rod,
523: pressure lamp block, 524: trimming screw rod, 525: the parallel folder of trimming, 526: slide block, 527: blade, 528: broken line cylinder, 529: folding
Line thimble, 530: defective products mechanism, 531:Y type finger cylinder, 532: defective products hopper
600: transfer mechanical hand, 610: vertically adjusting part, 620: Rodless cylinder installing plate, 630: Rodless cylinder, 640: slide unit
Cylinder, 650: gas pawl installing plate, 660: gas pawl
700: riveter nailing machine structure, 710: the first cylinders, 711: the first push rods, 712: connecting plate, 720: the second cylinders, 721: the
Two push rods, 730: drift, 740: ram cylinder, 750: feeding rod, 760: lamp cup seat
800: the second device for disc, 810: glue applying mechanism, 811: servo glue valve, 812: Limit screw, 813: cylinder, 814: slide block
Set of rails, 815: connector, 816: electric rotating machine, 817: synchronization wheel belt group, 818: some glue gas pawl, 820: cell-shell installing mechanism,
821: support, 822: traversing module, 823: inhale and steep cylinder, 824: cleft hand cylinder, 825: sucker, 826: output gas pawl
900: the outer conveying mechanism of line.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that technical scheme, real with concrete below in conjunction with the accompanying drawings
The present invention is described in further detail to execute example.
The invention discloses full-automatic LED bulb assembly line, for assembling LED bulb as shown in Figure 1, LED
Lamp cup, as in figure 2 it is shown, include transporting Lamp cup, is worn wick line by the overall package program of bubble, and rotation lamp holder makes lamp holder lock with Lamp cup,
Power scale, cuts folding wick line and removes excessive thread ends, put glue, fill cell-shell, nine master operations, i.e. complete the whole of LED bulb
Assemble.According to the overall package program of Fig. 2, the structure of assembly line of the present invention is as detailed below.
As shown in Fig. 3～Fig. 5, production line of the present invention includes total cyclelog and the upper lamp arranged the most on a production line
Mechanism 100, threading mechanism 200, rotation lamp holder mechanism the 300, first device for disc 500, riveter nailing machine structure the 700, second device for disc
800, the outer conveying mechanism 900 of line.
Shang Deng mechanism 100 is used for transporting Lamp cup raw material.Lamp mechanical hand it is provided with between Shang Deng mechanism 100 and threading mechanism 200
110, universal fixturing 120 and conveyer belt 130, the Lamp cup raw material in Shang Deng mechanism 100 is placed on conveyer belt by upper lamp mechanical hand 110
On universal fixturing 120 on 130 and be transported to threading mechanism 200.Threading mechanism 200 is connected with the vibrating disc 210 of a feeding, shake
Moving plate 210 is used for transporting lamp holder.Speed regulator is installed to regulate vibration frequency on vibrating disc 210.
As shown in Figure 8, universal fixturing 120 includes clamp base 121, guide rail slide block 122, two connecting rods 123, multi-discs V
124, two draw rings 125 of clevis sheet, bracer 126 and programme-control cylinder 127.Guide rail slide block 122 is arranged on clamp base 121
On, the interconnection of two connecting rods 123, two connecting rod 123 centers are rotating shaft, and rotating shaft is fixed on clamp base 121 center.Many
Sheet V-arrangement intermediate plate 124 be arranged to two groups, two groups of V-arrangement intermediate plates 124 by the bore of clamping Lamp cup order from small to large from lower past
Upper assembling, two groups of V-arrangement intermediate plates 124 are arranged on guide rail slide block 122 and are connected with two connecting rod 123 ends, two groups of V-arrangement intermediate plates
Fixed by two draw rings 125 elastic connection bottom 124.Prop up bracer 126 and be movably arranged on below two connecting rods 123, a bracer
126 flexible two connecting rods of drive 123 are stretched.Programme-control cylinder 127 controls the flexible of a bracer 126.
During universal fixturing normality, multi-disc V-arrangement intermediate plate 124 is strained by draw ring 125 and is closed.Wherein multilamellar V-arrangement intermediate plate 124 points
The carrying out that Lamp cup caliber size is different is clamped by safety pin, and program can be set by tuner according to this point.Need to place Lamp cup
Time, programme-control cylinder 127 stretching out, a bracer 126 is driven and struts fixture, when Lamp cup in-position, programme-control gas
Cylinder 127 is retracted and is propped up a bracer 126, and fixture recovers clamp position.
Rotation lamp holder mechanism 300 includes revolving lamp and pressure two processes of lamp, and rotation lamp will be locked with Lamp cup by lamp holder, and pressure lamp is i.e. by profit
With cylinder action, lamp holder is compressed.It is provided with turning manipulator 400 between rotation lamp holder mechanism 300 and the first device for disc 500.Tipper
Tool 400 hands clamps Lamp cup mouth, is turned over turnback.
As shown in Figure 6, the first device for disc 500 includes rotating the measurement of power on three stations being sequentially distributed in the first disk
Rate mechanism 510, thread cutting mechanism 520 and defective products mechanism 530.On first disk, uniform rotary setting has raw material lamp mounting seat, former
Material lamp carries out power test by rotating past three stations, cuts wick line and defective products is rejected.
(1) power scale mechanism 510 installs copper billet energising test lamp on gas lacks, then by data collecting module collected disk
The voltage of raw material lamp, electric current and power.
(2) thread cutting mechanism 520 is as shown in Figure 9, Figure 10, including pressure lamp assembly, trimming assembly and broken line assembly；Pressure lamp assembly
Including pressure lamp cylinder 521, pressure lamp screw rod 522 and pressure lamp block 523, pressure lamp block 523 is fixed on pressure lamp screw rod 522 lower end, presses lamp gas
It is vertically movable that cylinder 521 controls pressure lamp screw rod 522；Trimming assembly includes trimming screw rod 524, the two parallel folder of trimming 525, slide block 526
And two blades 527, trimming screw rod 524 controls the height of the parallel folder of trimming 525, and the two parallel folders of trimming 525 are oppositely arranged, two trimmings
Parallel folder 525 is located on a slide block 526 and can be along the parallel relative motion of slide block 526, and it is parallel that two blades 527 are respectively arranged on two trimmings
On folder 525, two blades 527 are positioned at immediately below pressure lamp block 523；Broken line mechanism includes broken line cylinder 528 and connected broken line
Thimble 529, broken line thimble 529 is positioned at the underface of two blade 527 line centers.
According to Lamp cup height, manually regulation trimming screw rod 524 controls the height of the parallel folder of trimming 525 and then control is cut
Line length.Manually regulation pressure lamp screw rod 522 is controlled well and is pressed lamp effect.Pressure lamp cylinder 521 is under normal conditions and stretches out pressure lamp
Screw rod 522 state, when Lamp cup arrives pressure lamp position, programme-control pressure lamp cylinder 521 retraction pressure lamp screw rod 522, band dynamic pressure lamp block
523 push down Lamp cup mouth is fixed on Lamp cup on fixture.After fixing, the parallel folder 525 obvolvent action of programme-control trimming, blade
527 close two-by-two, are cut off by wick line；Afterwards, programme-control broken line cylinder 529 makes the action stretching out push rod, broken line thimble
Wick line (cutting off residue fraction) folding is put at rivet mouth by 529, completes broken line action.
(3) defective products mechanism includes that Y type finger cylinder 531 and defective products hopper 532, Y type finger cylinder 531 are positioned at
Above one disk, defective products hopper 532 is positioned at the lower section of Y type finger cylinder 531.
First device for disc 500 is provided with transfer mechanical hand 600 with riveter nail inter-agency 700.Transfer mechanical hand 600 is by first
Disk build-in test is qualified, shear center line and the lamp of bending is transferred to the station of riveter nailing machine structure 700.As shown in figure 11, transfer machine
Tool hands 600 includes height-adjustable vertical adjusting part 610, Rodless cylinder installing plate 620, Rodless cylinder 630, slide unit cylinder
640, gas pawl installing plate 650 and two gas pawls 660, Rodless cylinder installing plate 620 is located on vertical adjusting part 610, Rodless cylinder
630 are horizontally arranged on Rodless cylinder installing plate 620, and Rodless cylinder 630 is provided with horizontally movable guide rail, slide unit cylinder
On 640 guide rails being vertically installed at Rodless cylinder 620, gas pawl installing plate 650 is connected with slide unit cylinder 640, gas pawl installing plate 650
Being horizontally disposed with, two gas pawls 660 are vertically arranged in the two ends of gas pawl installing plate 650.
First according to Lamp cup height, manually regulate vertical adjusting part 610 and control gas pawl 660 height.In normality, sliding
Platform cylinder 640 is retracted mode, and Rodless cylinder 630 keeps left side, and after Lamp cup puts in place, programme-control slide unit cylinder 640 down slides,
Left side gas pawl 660 drops at lamp, and on the left of programme-control, gas pawl 660 captures lamp holder, and right side gas pawl 660 captures at riveting lamp holder
Lamp, slide unit cylinder 640 up slides, and Rodless cylinder 630 is turned right slip, and when time is up, slide unit cylinder 640 down slides, left side and
Right side gas pawl 660 all unclamps, and lamp is placed on respective position.Slide unit cylinder 640 up slides, and Rodless cylinder 630 returns to the left side.
Complete the transfer operation of lamp.
As shown in figure 12, riveter nailing machine structure 700 include double cylinder assembly, drift 730, ram cylinder 740, feeding rod 750,
Lamp cup seat 760；The workbench of production line was provided with hopper；Double cylinder assemblies are arranged on below workbench, and it includes independent mutually
The first cylinder 710 and the second cylinder 720, the first cylinder 710 is provided with the first vertical push rod 711, and the first push rod 711 is installed
A plate 712, connecting plate 712 is provided with drift 730 and ram cylinder 740, ram cylinder 740 and the drift of vertically placement
730 connect, and drift 730 is provided with vacuum sucking holes；Second cylinder 720 is provided with the second push rod 721 of horizontal direction, the second push rod
721 are connected with feeding rod 750, and feeding rod 750, when the second push rod 721 is retracted, abuts against with drift 730；During lamp cup seat 760 is
Hollow structure, lamp cup seat 760 is installed on the workbench directly over drift 730.
Marquis during normality, the push rod of ram cylinder 740 is in the state of stretching out, and the second push rod 721 on the second cylinder 720 is in
Stretching out state, drift 730 head maintains an equal level with punishment in advance trench bottom, and rivet delivered to hopper by straight shake device, and feeding rod 750 is second
Cylinder 720 bounces back after the second push rod 721, is sent to by rivet on drift 730.Vacuum sucking holes on drift 730 holds rivet, drift
Cylinder 740 is retracted push rod, allows drift 730 down move, and the second cylinder 720 stretches out the second push rod 721 simultaneously, by feeding rod 750
Take back in situ.Then ram cylinder 740 stretches out push rod, is pushed up by rivet, arrives punishment in advance groove location and waits the arrival of lamp, simultaneously
Turn off pull of vacuum.Lamp cup falls in lamp cup seat 760, cup rim of a cup upward, after sensing that Lamp cup is in lamp cup seat 760, drift gas
Cylinder 740 is retracted push rod, and the first cylinder 710 stretches out the first push rod 711 simultaneously, by rivet being buckled on Lamp cup tightly.Then first
Cylinder 710 is retracted the first push rod 711, and ram cylinder 740 stretches out push rod, waits that rivet assembles next time.
As it is shown in fig. 7, the second device for disc 800 includes rotating the glue applying mechanism 810 on two stations being sequentially distributed in
And cell-shell installing mechanism 820, on the second disk, the most uniform rotary setting has semi-finished product lamp mounting seat, and semi-finished product lamp is by rotating warp
Cross two stations and carry out a glue and cell-shell installation.
(1) as shown in figure 13, glue applying mechanism 810 includes servo glue valve 811 and rotary components below, rotary components bag
Include Limit screw 812, cylinder 813, slide block guide rail group 814, connector 815, electric rotating machine 816, synchronize wheel belt group 817 and some glue
Gas pawl 818, Limit screw 812 is connected with cylinder 813, and cylinder 813 is provided with push rod, and push rod is arranged on vertical direction, cylinder 813
Side is fixed with the slide block guide rail group 814 being vertically arranged, and connector 815 is arranged in slide block guide rail group 814 and can move down along it
Dynamic, connector 815 is provided above electric rotating machine 816 and some glue gas pawl 818, is provided with synchronization wheel belt group below connector 815
817, the drivewheel synchronizing wheel belt group 817 is coaxially connected with electric rotating machine 816, and driven pulley is coaxially connected with some glue gas pawl 818；Point
Glue gas pawl 818 is positioned at the lower section of servo glue valve 811 gum exudation mouth.
According to Lamp cup height, the manually height of regulation Limit screw 812 control point glue gas pawl 818.In normality, cylinder
813 is to stretch out push rod state, and when sensing lamp, cylinder 813 bounces back push rod, and some glue gas pawl 818 arrives lamp holder position, program control
System point a glue gas pawl 818 capture lamp, then electric rotating machine 816 drive synchronize wheel belt group 817 drivewheel rotate, drivewheel interlock from
Driving wheel, driven pulley drives the some glue gas pawl 818 being coaxial therewith connecting to rotate, and some glue gas pawl 818 drives lamp to rotate, meanwhile, servo
Glue valve 811 carries out a glue operation.
(2) as shown in figure 14, cell-shell installing mechanism 820 includes support 821, traversing module 822, inhales bubble cylinder 823, cleft hand
Cylinder 824, sucker 825 and output gas pawl 826, traversing module 822 is arranged on support 821, inhales bubble cylinder 823 and cleft hand cylinder
824 both sides being separately mounted to traversing module 822 also can move horizontally along traversing module 822, and suction bubble cylinder 823 is provided with and pushes away
Bar, push rod is connected with sucker 825, and cleft hand cylinder 824 is provided with cleft hand push rod, and cleft hand push rod is connected with output gas pawl 826.
During normality, inhale bubble cylinder 823 and cleft hand cylinder 824 is positioned on the left of traversing module 822, after lamp holder puts in place, program control
Cleft hand cylinder 824 projected claw handspike processed, output gas pawl 826 drops at lamp holder, and programme-control output gas pawl 826 captures lamp
Head, cleft hand cylinder 824 bounces back cleft hand push rod, and traversing module 822 drives cleft hand cylinder 824, inhales bubble cylinder 823 and run to the right.Arrive
When reaching the right, inhale bubble cylinder 823 and stretch out push rod, make sucker 825 capture the bulb being placed on the outer output mechanism 900 of line；Pawl simultaneously
Output gas pawl 826 is opened by tinea manus cylinder 824 projected claw handspike, and lamp holder puts into the outer output mechanism 900 of line up.Inhale bubble cylinder
823 bounce backs push rod and cleft hand push rod respectively with cleft hand cylinder 824, and traversing module 822 slides to the left side, after arrival, inhale and steep cylinder
823 stretch out push rod, are pressed into by bulb on the lamp holder treating lid bubble.Inhale bubble cylinder 823 to bounce back push rod, complete everything to this.
To sum up, the operation principle of the present invention is as follows:
1, Lamp cup is placed in Shang Deng mechanism 100 by operator, and Lamp cup is delivered on upper lamp socket by Shang Deng mechanism 100, after sensing,
Upper lamp mechanical hand 110 comes to capture lamp to put into universal fixturing 120；
2, when Lamp cup is delivered to threading mechanism 200 by universal fixturing 120, conveyer belt 130 is out of service, starts to send lamp holder threading
Action；
3, when, after Lamp cup threading, conveyer belt 130 continues to run with, deliver to Lamp cup revolve at lamp holder mechanism 300, by rotation lamp holder mechanism
Lamp holder is screwed by 300；
4, after screwing, Lamp cup is delivered at turning manipulator 400 by conveyer belt 130, turns over turnback, is placed on the first device for disc
On 500；
5, Lamp cup is rotated to power scale mechanism 510 by the first device for disc 500, carries out power test, if NG, then the first disk
Device 500 rotates Lamp cup at defective products mechanism 530, defective products mechanism 530 capture Lamp cup and throw away and remove；If power scale OK, first
Lamp cup operating is cut off unnecessary wick line line broken line to thread cutting mechanism 520 by device for disc 500；
6, captured Lamp cup by transfer mechanical hand 600 to put to riveter nailing machine structure 700, carry out riveting lamp holder operation, and stamp rivet.It
After, transfer mechanical hand 600 capture Lamp cup and place on the second device for disc 800, at point of arrival gluing mechanism 810, carry out a glue；
7, cell-shell installing mechanism 820, captures cell-shell at the outer output mechanism 900 of line, is placed on and has just put compression on the Lamp cup of glue, become
For finished product lamp.Captured finished product lamp by cell-shell installing mechanism 820 again to put to the outer output mechanism 900 of line.Then operator is by finished product
Chest packing put into by lamp.
To sum up, the reasonable structural arrangement of production line of the present invention, stable, it is achieved that Automatic Control, it is simple to promote
Application.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto,
Any those familiar with the art in the technical scope that the invention discloses, the change that can readily occur in or replacement,
All should contain within protection scope of the present invention.
Claims (10)
1. full-automatic LED bulb assembly line, it is characterised in that: include total cyclelog and arrange the most on a production line
Shang Deng mechanism, threading mechanism, rotation lamp holder mechanism, the first device for disc, riveter nailing machine structure and the second device for disc；
Being provided with lamp mechanical hand, universal fixturing and conveyer belt between described Shang Deng mechanism and threading mechanism, upper lamp mechanical hand is by upper
Raw material in lamp mechanism is placed on universal fixturing on the conveyor belt and is transported to threading mechanism；
It is provided with turning manipulator between described rotation lamp holder mechanism and the first device for disc；
The first described device for disc includes power scale mechanism, the trimming rotating on three stations being sequentially distributed in the first disk
Mechanism and defective products mechanism, on the first disk, uniform rotary setting has raw material lamp mounting seat, and raw material lamp is by rotating past three
Station carries out power test, cuts wick line and defective products is rejected；
The first described device for disc is inter-agency with riveter nail is provided with transfer mechanical hand；
The second described device for disc includes rotating the glue applying mechanism on two stations being sequentially distributed in and cell-shell installing mechanism,
On second disk, the most uniform rotary setting has semi-finished product lamp mounting seat, and semi-finished product lamp carries out a glue by rotating past two stations
And cell-shell installation.
2. full-automatic LED bulb assembly line as claimed in claim 1, it is characterised in that: described threading mechanism and one
The vibrating disc of feeding connects, and described vibrating disc is provided with speed regulator.
3. full-automatic LED bulb assembly line as claimed in claim 1, it is characterised in that: also include that being located at cell-shell installs
The outer conveying mechanism of the line of mechanism side, the outer conveying mechanism of described line is loop configuration, and the outer conveying mechanism of line is provided with puts cell-shell
Station and unload lamp station.
4. the full-automatic LED bulb assembly line as described in any one of claims 1 to 3, it is characterised in that: described is general
Fixture includes clamp base, guide rail slide block, two connecting rods, multi-disc V-arrangement intermediate plate, two draw rings, bracer and programme-control gas
Cylinder；Described guide rail slide block is arranged in clamp base, two described connecting rod interconnections, and two connecting rod centers are for turning
Axle, rotating shaft is fixed on clamp base center；Described multi-disc V-arrangement intermediate plate be arranged to two groups, clamping lamp pressed by two groups of V-arrangement intermediate plates
The bore order from small to large of cup assembles from the bottom up, two groups of V-arrangement intermediate plates be arranged on guide rail slide block and with two connecting rods
End connects, and is connected fixing bottom two groups of V-arrangement intermediate plates by two draw ring elasticity；A described bracer is movably arranged on two connections
Below bar, a bracer is controlled flexible by programme-control cylinder, and a bracer telescopic band moves two connecting rods and stretches.
5. full-automatic LED bulb assembly line as claimed in claim 4, it is characterised in that: described thread cutting mechanism includes
Pressure lamp assembly, trimming assembly and broken line assembly；Described pressure lamp assembly includes pressing lamp cylinder, pressure lamp screw rod and pressure lamp block, presses lamp
Block is fixed on pressure lamp screw rod lower end, and it is vertically movable that pressure lamp cylinder controls pressure lamp screw rod；Described trimming assembly include trimming screw rod,
The two parallel folders of trimming, slide block and two blades, trimming screw rod controls the height of the parallel folder of trimming, and the two parallel folders of trimming are oppositely arranged,
Two trimmings are parallel to be located on a slide block and can be along the parallel relative motion of slide block, and two blades are respectively arranged on the two parallel folders of trimming,
Two blades are positioned at immediately below pressure lamp block；Described broken line mechanism includes broken line cylinder and connected broken line thimble, broken line top
Pin is positioned at the underface of two blade line centers.
6. full-automatic LED bulb assembly line as claimed in claim 5, it is characterised in that: described defective products mechanism bag
Including Y type finger cylinder and defective products hopper, described Y type finger cylinder is positioned at above the first disk, described defective products hopper
It is positioned at the lower section of Y type finger cylinder.
7. full-automatic LED bulb assembly line as claimed in claim 6, it is characterised in that: described transfer machinery handbag
Include height-adjustable vertical adjusting part, Rodless cylinder installing plate, Rodless cylinder, slide unit cylinder, gas pawl installing plate and two gas
Pawl, described Rodless cylinder installing plate is located on vertical adjusting part, and described Rodless cylinder is horizontally arranged at Rodless cylinder peace
On dress plate, described Rodless cylinder being provided with horizontally movable guide rail, described slide unit cylinder is vertically installed at without bar gas
On the guide rail of cylinder, described gas pawl installing plate is connected with slide unit cylinder, and described gas pawl installing plate is horizontally disposed with, two described gas
Pawl is vertically arranged in the two ends of gas pawl installing plate.
8. full-automatic LED bulb assembly line as claimed in claim 7, it is characterised in that: described riveter nailing machine structure bag
Including and be provided with double cylinder assembly, drift, ram cylinder, feeding rod, lamp cup seat, the workbench of described production line is provided with punishment in advance
Groove；Described double cylinder assemblies are arranged on below the workbench of production line, and it includes the first mutually independent cylinder and the second cylinder,
First cylinder is provided with the first vertical push rod, and the first push rod installs a plate, and connecting plate is provided with rushing of vertically placement
Head and ram cylinder, described ram cylinder is provided with push rod, and described push rod is connected with drift, and described drift is provided with very
Suction hole；The second described cylinder is provided with the second push rod of horizontal direction, and the second push rod is connected with feeding rod, and feeding rod is
During two pusher retracted, abut against with drift；Described lamp cup seat is hollow structure, and lamp cup seat is installed on the work directly over drift
On platform.
9. full-automatic LED bulb assembly line as claimed in claim 8, it is characterised in that: described glue applying mechanism includes
Servo glue valve and rotary components below, described rotary components include Limit screw, cylinder, slide block guide rail group, connector,
Electric rotating machine, synchronization wheel belt group and some glue gas pawl, described Limit screw is connected with cylinder, and described cylinder is provided with push rod,
Push rod is arranged on vertical direction, and described cylinder side is fixed with the slide block guide rail group being vertically arranged, and described connector is installed
Can move up and down along it in slide block guide rail group, described connector is provided above electric rotating machine and some glue gas pawl, described
Being provided with synchronization wheel belt group below connector, the drivewheel synchronizing wheel belt group is coaxially connected with electric rotating machine, driven pulley and some glue
Gas pawl is coaxially connected；Described some glue gas pawl is positioned at the lower section of servo glue valve gum exudation mouth.
10. full-automatic LED bulb assembly line as claimed in claim 9, it is characterised in that: described cell-shell installing mechanism
Including support, traversing module, suction bubble cylinder, cleft hand cylinder, sucker and output gas pawl, described traversing module is arranged on support
On, cylinder is steeped in described inhaling and cleft hand cylinder is separately mounted to the both sides of traversing module and can move horizontally along traversing module, institute
The suction bubble cylinder stated is provided with push rod, and described push rod is connected with sucker, and described cleft hand cylinder is provided with cleft hand push rod, described
Cleft hand push rod with output gas ZHUANLIAN connect.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610747074.0A CN106195700B (en) | 2016-08-29 | 2016-08-29 | Full-automatic LED bulb assembling production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610747074.0A CN106195700B (en) | 2016-08-29 | 2016-08-29 | Full-automatic LED bulb assembling production line |
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| CN106195700B CN106195700B (en) | 2022-10-14 |
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| CN107932068B (en) * | 2018-01-02 | 2024-02-20 | 武汉工程大学 | Linear transfer type LED bulb automatic assembly machine |
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| CN111203709B (en) * | 2020-01-15 | 2022-04-22 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
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| CN111396760A (en) * | 2020-04-13 | 2020-07-10 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling system |
| CN111618574A (en) * | 2020-04-21 | 2020-09-04 | 佛山市顺德区蚬华多媒体制品有限公司 | Automatic assembling machine for LED working lamp module |
| CN112856256A (en) * | 2020-12-21 | 2021-05-28 | 盐城华昱光电技术有限公司 | LED manufacturing method, LED manufacturing equipment and LED |
| CN112975399B (en) * | 2021-05-10 | 2021-08-17 | 佛山市勇宇自动化科技有限公司 | LED lamp assembling machine |
| CN112975399A (en) * | 2021-05-10 | 2021-06-18 | 佛山市勇宇自动化科技有限公司 | LED lamp assembling machine |
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