CN109531266A - A kind of machine tool data acquisition management platform - Google Patents

A kind of machine tool data acquisition management platform Download PDF

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Publication number
CN109531266A
CN109531266A CN201811114178.3A CN201811114178A CN109531266A CN 109531266 A CN109531266 A CN 109531266A CN 201811114178 A CN201811114178 A CN 201811114178A CN 109531266 A CN109531266 A CN 109531266A
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CN
China
Prior art keywords
machine tool
unit
data acquisition
management
tool data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811114178.3A
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Chinese (zh)
Inventor
吴建龙
姚建国
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Jiangsu Sigma Data Technology Co Ltd
Original Assignee
Jiangsu Sigma Data Technology Co Ltd
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Publication date
Application filed by Jiangsu Sigma Data Technology Co Ltd filed Critical Jiangsu Sigma Data Technology Co Ltd
Priority to CN201811114178.3A priority Critical patent/CN109531266A/en
Publication of CN109531266A publication Critical patent/CN109531266A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/007Arrangements for observing, indicating or measuring on machine tools for managing machine functions not concerning the tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/007Arrangements for observing, indicating or measuring on machine tools for managing machine functions not concerning the tool
    • B23Q17/008Life management for parts of the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
    • B23Q17/0995Tool life management

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

The present invention provides a kind of machine tool data acquisition management platform, including machine tool data acquisition unit, Lathe networking administrative unit, cutter real-time monitoring unit, machine tool maintenance management unit and qualitative data administrative unit, the machine tool data acquisition unit acquires machine tool data, and it sends and gives lathe network management unit, Lathe networking administrative unit is handled the data received and is generated report and chart for production management personal management lathe, cutter real-time monitoring unit real-time monitoring cutting tool state and cutter remaining life, machine tool maintenance management unit provides machine tool information for production administrative staff and supplies its operational administrative, qualitative data administrative unit monitors the quality problems in manufacture course of products, the qualitative variability point occurred in analysis manufacturing process, find out mutagen because and generate analysis report;Through the above technical solutions, realizing intelligence, the centralization of machine management.

Description

A kind of machine tool data acquisition management platform
Technical field
The present invention relates to machine management field more particularly to a kind of machine tool data acquisition management platforms.
Background technique
Machining manufacturing process is made of the operation of a large amount of numerically-controlled machine tool equipment, general relatively large and complicated, processing Technique multiplicity, once lathe breaks down, maintenance it is professional stronger, and will affect the quality of converted products, or even lead The generation of cause accident, therefore machine tool is monitored, the quality of converted products can not only be improved, moreover it is possible to what may be occurred Failure realizes early warning.
The realization of traditional machine tool monitoring and fault diagnosis is to read instrument and meter using scene, further according to the data of record Artificial to carry out fault diagnosis, enterprise usually spends a large amount of manpower financial capacities thus, with the arrival in industrial 4.0 epoch, Internet of Things with Big data technology constantly improve, and also more extensively, Mechanical course industrial expansion has welcome new situation to application field, currently, Be in by technology of Internet of things be applied to machine tool monitoring in the extensive sprouting stage, technology of Internet of things application so that The networking of lathe is possibly realized with on-line monitoring, thus greatly reduces the investment of human and material resources.Large-scale centralizedization is manufactured For type enterprise, due to growing number of devices, in addition to the program transportation and management the problem of other than, most domestic system at present Make management and operational efficiency management aspect of the production bottleneck of enterprise in production equipment.
Summary of the invention
The present invention provides a kind of intelligent management, intensity high machine tool data acquisition management platform.
To solve above-mentioned prior art problem, a kind of machine tool data acquisition management platform provided by the invention, including lathe Data acquisition unit, Lathe networking administrative unit, cutter real-time monitoring unit, machine tool maintenance management unit and qualitative data Administrative unit, the work and running state data of the machine tool data acquisition unit acquisition machine tool, and send the data to The Lathe networking administrative unit, the Lathe networking administrative unit handle the data received and generate report and figure Table is grasped conditions of machine tool for production management personnel in real time and is managed, the cutter real-time monitoring unit real-time monitoring cutter shape State and cutter remaining life, the machine tool maintenance management unit provide machine tool information for production administrative staff and supply it Operational administrative, the qualitative data administrative unit are based on the collected data of machine tool data acquisition unit, monitor product system Quality problems during making analyze the qualitative variability point that occurs in manufacturing process, find out mutagen because and generate analysis report.
In the first possible implementation, when the object of the data acquisition system of machine tool acquisition includes equipment processing Between, waiting time, setting time, time of fire alarming, unused time, production quantity, main shaft load, program number, cutter number.
In conjunction with the first possible implementation, in the second possible implementation, machine tool data acquisition system System supports network interface, serial communication, and supports wired and wireless two kinds of acquisition modes, is acquired by Websocke agreement two-way communication With transmission information.
In conjunction with the first possible implementation, in the third possible implementation, machine tool data acquisition system System is that high-frequency data acquires, and frequency acquisition is accurate to Millisecond.
In conjunction with the first possible implementation, in the fourth possible implementation, the Lathe networking management is single Member includes a visualization billboard, the visualization index and report export function of production scene situation is provided, for production management personnel Understand the operating condition of production line, excavates stealthy room for improvement.
In conjunction with the first possible implementation, in a fifth possible implementation, the visualization index includes Parameter state preview graph, abnormal parameters statistical chart, output statistics analysis chart and production slice analysis figure.
In conjunction with the first possible implementation, in a sixth possible implementation, the cutter real-time monitoring list Member is analyzed to predict cutter life by acquisition spindle motor current load data.
In conjunction with the first possible implementation, in the 7th kind of possible implementation, the machine tool maintenance pipe The function that reason unit provides includes spare parts management, equipment point-detecting, asset count, the visualization of maintenance index analysis and fraction limit Management function.
The beneficial effects of the present invention are realize production line through the above technical solutions, acquiring based on Internet of Things and data The intelligent management of operation conditions, and visual index and statement analysis are provided, facilitate production management personnel to grasp machine in real time Bed and workshop state realize the purpose of workshop management intelligence, centralization.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field skill Art personnel obtain every other embodiment under the premise of not making any creative work, belong to the model that the present invention protects It encloses.
A kind of machine tool data acquisition management platform that the specific embodiment of the invention provides, including machine tool data acquisition unit, Lathe networking administrative unit, cutter real-time monitoring unit, machine tool maintenance management unit and qualitative data administrative unit.
Machine tool data acquisition unit in the present embodiment carries out high frequency based on interconnection plane, to the data in manufacturing process The acquisition of (millisecond rank), and acquire using the two-way communication of Websocke agreement and send data, the data object of acquisition includes Equipment process time, waiting time, setting time, time of fire alarming, unused time, production quantity, main shaft load, program number, knife The NC internal system data such as tool number, and reasonable frequency acquisition is set according to application scenarios, this acquisition system supports that network interface, serial ports are logical News, and support wired and wireless two kinds of acquisition modes, the Lathe networking administrative unit is sent the data to after the completion of acquisition.
The Lathe networking administrative unit is based on aether net-based communication technology, and the data received are analyzed, and has report Announcement and chart printing function, and support to report the file for saving as excel, html and PDF format with chart, in addition to this, Also provide work order relevant part report, analysis content includes: component name, aim parameter, qualified parts number, faulty part number and complete At percentage, components average processing time, the analysis of equipment used time, productivity analysis, production used time, equipment state point are analyzed Cloth;The Lathe networking administrative unit further includes a visualization billboard, provides the visualization index and report of production scene situation Export function understands the operating condition of production line for production management personnel, excavates stealthy room for improvement, the visualization index packet Include parameter state preview graph, abnormal parameters statistical chart, output statistics analysis chart and production slice analysis figure.
The cutter real-time monitoring unit will form different cutting resistances based on the degree of wear difference of cutting edge roundness Principle, by acquiring spindle motor of machine tool current loading data under different cutting resistances, via big data analysis technology with Self-learning algorithm is analyzed to monitor cutting tool state and prediction cutter life.
The machine tool maintenance management unit provides machine tool information for production administrative staff and supplies its operational administrative, Support mobile phone and the end PC synchronously control, the machine tool information includes spare parts management, equipment point-detecting, asset count, dimension It repairs index analysis visualization and fraction limits management function.
The qualitative data administrative unit is based on the collected data of machine tool data acquisition unit, and combines interconnection plane Technology establishes manufacture course of products quality monitoring and intelligent analysis system, can monitor the quality problems in manufacture course of products, The qualitative variability point that occurs in analysis manufacturing process, find out mutagen because and generate analysis report.
Through the above technical solutions, provide a kind of intelligent management, intensity high machine tool data acquisition management platform, It realizes the intelligent management of assembly line operation status, and visual index and statement analysis is provided, facilitate production management personnel Lathe and workshop state are grasped in real time, realize the purpose of workshop management intelligence, centralization.
It is provided for the embodiments of the invention a kind of machine tool data acquisition management platform above to be described in detail, herein In apply specific case technical solution of the present invention be expounded, above embodiments are only presently preferred embodiments of the present invention , it is not intended to limit the scope of protection of the present invention, for those of ordinary skill in the art, in technical scope of the invention Interior thinkable variation or improvement, should be covered by the protection scope of the present invention.

Claims (8)

1. a kind of machine tool data acquisition management platform, which is characterized in that the machine tool data acquisition management platform includes lathe number According to acquisition unit, Lathe networking administrative unit, cutter real-time monitoring unit, machine tool maintenance management unit and qualitative data pipe Unit, the work and running state data of the machine tool data acquisition unit acquisition machine tool are managed, and sends the data to institute Lathe networking administrative unit is stated, the Lathe networking administrative unit handles the data received and generates report and chart Conditions of machine tool is grasped in real time for production management personnel and is managed, the cutter real-time monitoring unit real-time monitoring cutting tool state With cutter remaining life, the machine tool maintenance management unit provides machine tool information for production administrative staff and grasps for it It manages, the qualitative data administrative unit is based on the collected data of machine tool data acquisition unit, monitors product manufacturing Quality problems in the process analyze the qualitative variability point that occurs in manufacturing process, find out mutagen because and generate analysis report.
2. a kind of machine tool data acquisition management platform according to claim 1, which is characterized in that the machine tool data acquisition The object of system acquisition include equipment process time, the waiting time, setting time, time of fire alarming, the unused time, production quantity, Main shaft load, program number, cutter number.
3. a kind of machine tool data acquisition management platform according to claim 2, which is characterized in that the machine tool data acquisition System supports network interface, serial communication, and supports wired and wireless two kinds of acquisition modes, is adopted by Websocke agreement two-way communication Collection and transmission information.
4. a kind of machine tool data acquisition management platform according to claim 3, which is characterized in that the machine tool data acquisition System is high-frequency data acquisition, and frequency acquisition is accurate to Millisecond.
5. a kind of machine tool data acquisition management platform according to claim 1, which is characterized in that the Lathe networking management Unit includes a visualization billboard, the visualization index and report export function of production scene situation is provided, for production management people Member understands the operating condition of production line, excavates stealthy room for improvement.
6. a kind of machine tool data acquisition management platform according to claim 5, which is characterized in that the visualization index packet Include parameter state preview graph, abnormal parameters statistical chart, output statistics analysis chart and production slice analysis figure.
7. a kind of machine tool data acquisition management platform according to claim 1, which is characterized in that the cutter real-time monitoring Unit is analyzed to predict cutter life by acquisition spindle motor current load data.
8. a kind of machine tool data acquisition management platform according to claim 1, which is characterized in that the machine tool maintenance The function that administrative unit provides includes spare parts management, equipment point-detecting, asset count, the visualization of maintenance index analysis and fraction Limit management function.
CN201811114178.3A 2018-09-25 2018-09-25 A kind of machine tool data acquisition management platform Pending CN109531266A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110687871A (en) * 2019-10-17 2020-01-14 深圳市鹏云汇科技有限公司 Efficient intelligent cutter WMS system
CN111324073A (en) * 2020-03-05 2020-06-23 南京粒聚智能科技有限公司 Machine tool detection and analysis method and analysis platform thereof
CN112571152A (en) * 2019-09-30 2021-03-30 江苏西格数据科技有限公司 Monitoring system for be used for detecting cutter state
CN114326590A (en) * 2021-12-28 2022-04-12 苏州科腾软件开发有限公司 Machine tool data acquisition and sharing device and acquisition method thereof
US11644812B2 (en) 2020-12-09 2023-05-09 Aktiebolaget Skf Machine tool management method, machine tool management system and medium

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Publication number Priority date Publication date Assignee Title
CN105005289A (en) * 2015-08-07 2015-10-28 王志 Industrial internet-of-things platform
CN106020158A (en) * 2016-07-20 2016-10-12 上海交通大学 Processing technology big-data support system for project-type products
CN107390649A (en) * 2017-06-28 2017-11-24 上海交通大学 A kind of project type Product processing Internet of Things supports system
CN106094777B (en) * 2016-08-26 2018-03-02 北京航空航天大学 A kind of industry internet Hub devices
CN208262422U (en) * 2018-03-06 2018-12-21 深圳先知大数据有限公司 A kind of laser scanning break detection device based on Internet of Things

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105005289A (en) * 2015-08-07 2015-10-28 王志 Industrial internet-of-things platform
CN106020158A (en) * 2016-07-20 2016-10-12 上海交通大学 Processing technology big-data support system for project-type products
CN106094777B (en) * 2016-08-26 2018-03-02 北京航空航天大学 A kind of industry internet Hub devices
CN107390649A (en) * 2017-06-28 2017-11-24 上海交通大学 A kind of project type Product processing Internet of Things supports system
CN208262422U (en) * 2018-03-06 2018-12-21 深圳先知大数据有限公司 A kind of laser scanning break detection device based on Internet of Things

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112571152A (en) * 2019-09-30 2021-03-30 江苏西格数据科技有限公司 Monitoring system for be used for detecting cutter state
CN110687871A (en) * 2019-10-17 2020-01-14 深圳市鹏云汇科技有限公司 Efficient intelligent cutter WMS system
CN111324073A (en) * 2020-03-05 2020-06-23 南京粒聚智能科技有限公司 Machine tool detection and analysis method and analysis platform thereof
US11644812B2 (en) 2020-12-09 2023-05-09 Aktiebolaget Skf Machine tool management method, machine tool management system and medium
CN114326590A (en) * 2021-12-28 2022-04-12 苏州科腾软件开发有限公司 Machine tool data acquisition and sharing device and acquisition method thereof

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Application publication date: 20190329

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