CN109986756A - It is a kind of based on the intelligent injection molding production system remotely controlled - Google Patents
It is a kind of based on the intelligent injection molding production system remotely controlled Download PDFInfo
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- CN109986756A CN109986756A CN201711478831.XA CN201711478831A CN109986756A CN 109986756 A CN109986756 A CN 109986756A CN 201711478831 A CN201711478831 A CN 201711478831A CN 109986756 A CN109986756 A CN 109986756A
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- injection molding
- intelligent
- production system
- remotely controlled
- molding machine
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 112
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 238000004458 analytical method Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000012544 monitoring process Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 7
- 239000000498 cooling water Substances 0.000 claims description 4
- 230000007717 exclusion Effects 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000003384 imaging method Methods 0.000 claims description 3
- 238000005457 optimization Methods 0.000 claims description 3
- 238000010200 validation analysis Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000700605 Viruses Species 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of based on the intelligent injection molding production system remotely controlled, it is related to injection molding machine engineering field, the intelligence injection molding production system includes the injection molding machine that remote service center and Duo Tai are used to remotely control, wherein the remote service center includes central office and artificial taste intelligent system, and the data for several injection molding machines that the artificial taste intelligent system is remotely managed using big data comprehensive analysis processing simultaneously send regulation and control instruction to them.
Description
Technical field
The present invention relates to long-distance intelligent control fields more particularly to a kind of produced based on the intelligence injection molding remotely controlled to be
System.
Background technique
Now with deepening continuously for industrial information, the continuous of cost of human resources is risen, and is molded manufacturer to vehicle
Between information system management upgrading it is also more urgent.Traditional controller of plastic injection molding does not have corresponding network interface mostly, on software
Also it relatively closes, although being all to deposit hardware storage means of production information using outside dress equipped with production information data collector,
It is manually compared, data can not be automatically adjusted, and can not achieve huge Repository space with after without calculation function
Platform management can not flexibly realize the long-range control of networking.And as the continuous of mobile device is popularized, how to grasp whenever and wherever possible
Enterprise's production status also becomes the eager expectation of enterprise administrator.In addition, with internet+the development that deepens continuously, production
The degree of the network information of equipment is also higher and higher, and network security and production safety problem also highlight, and how to prevent
How hacker attacks guarantees the security control of entire creation data chain, also becomes the prominent lance that industry 4.0 needs to solve
Shield.
Therefore, those skilled in the art are dedicated to developing a kind of based on the intelligent injection molding production system remotely controlled, can
Realize injection molding production whole process monitoring and management, can remote discovery and exclude injection molding machine failure, security mechanism can be passed through
It ensures safety of data link, prevents hacker and poisoning intrusion.
Summary of the invention
In view of the above drawbacks of the prior art, this invention address that develop it is a kind of can be by the network connection pair of safety
Injection molding machine is remotely controlled, at the same can carry out production technology data processing facilitate unified management based on remotely controlling
Intelligent injection molding production system.
To achieve the above object, the present invention provides a kind of based on the intelligent injection molding production system remotely controlled, the intelligence
Energy injection molding production system includes the injection molding machine that remote service center and Duo Tai are used to remotely control, wherein the remote service center
Including central office and artificial taste intelligent system, the artificial taste intelligent system is long-range using big data comprehensive analysis processing
The data of several injection molding machines of management simultaneously send regulation and control instruction to them.
Further, the intelligent injection molding production system further includes intelligent apparatus, every injection molding machine for remotely controlling
Configure an intelligent apparatus.
Further, the intelligent apparatus is separately connected remote service center and certain injection molding machine for remotely controlling,
Collected injection molding machine floor data is sent to remote service center, and simultaneously by the regulation and control instruction from remote service center
It is sent to injection molding machine execution.
Further, the intelligent apparatus is also applied to other ancillary equipments except injection molding machine, and described in access
Based on the intelligent injection molding production system remotely controlled, all or part of function of the injection molding machine intelligent interconnection system is realized.
Further, other described ancillary equipments include manipulator, mechanical arm, inductor, monitor, feeding control system
System, die heater, cooling water machine.
Further, the intelligent injection molding production system further includes mobile terminal, and the mobile terminal includes display unit
And input unit, the operating condition for the injection molding machine that the display unit is used to show that the intelligent apparatus is sent, are at procedure parameter
System configuration information.
Further, the intelligent injection molding production system further includes video monitoring system, the video monitoring system frame
It is located at the injection molding machine working site, the terminal access injection molding machine intelligent interconnection system is docked by injection molding machine, remotely
It monitors the operating status and quality of injection molding machine in real time, and carries out character surveillance and abnormal Realtime Alerts using imaging contrast's technology and mention
Show.
Further, intelligent all data link of injection molding production system are encrypted using unsymmetrical key.
Further the intelligent injection molding production system is with the help of artificial taste intelligent system, by what is be previously set
The discovery and exclusion of simple fault do not need personnel's participation, are performed entirely automatically.
Further in the intelligent injection molding production system, it is necessary to the part manually participated in, it is necessary to while passing through biology
After signature verification, then inputs password just and can enter system and operated.
Further in the intelligent injection molding production system, all operations are recorded in the database of unsuppressible-suppression or revocation
It is interior, so as to trace afterwards.
Further, the biological characteristic validation includes fingerprint, face and iris.
Further the intelligent injection molding production system is connected with the ERP system of manufacturing enterprise, production ordering and production
Resource all passes through the unified optimization allotment of remote service center.
Compared with prior art, of the invention to be had the advantages that based on the intelligent injection molding production system remotely controlled
(1) injection molding machine can not mostly network at present, live can only manipulate, and the present invention may be implemented remotely to control, long-range to examine
Survey and remote debugging can transfer injection molding machine parameter for later period cloud platform big data operation, improve working efficiency；
(2) secondary development may be implemented, meet the needs of customization injection-moulding device is personalized, realize intelligent interconnection；
(3) working condition of injection molding machine can be remotely monitored, maintenance personnel and staff is reduced, is effectively reduced and is produced into
This；
(4) technical support, maintenance and online training can be remotely provided；
(5) after injection molding machine connects internet, safe and reliable transmission channel and multi-level identity confirming technology can be prevented
Virus and hacker attacks promote network safety grade；
(6) intelligent control device is at low cost, develops through intelligence software, can solve old-fashioned injection molding machine networking issue.
It is described further below with reference to technical effect of the attached drawing to design of the invention, specific structure and generation, with
It is fully understood from the purpose of the present invention, feature and effect.
Detailed description of the invention
Fig. 1 is the intelligent apparatus structural schematic diagram of a preferred embodiment of the invention；
Fig. 2 is the communication module structural schematic diagram of a preferred embodiment of the invention；
Fig. 3 is the structural schematic diagram of the injection molding machine with intelligent apparatus of a preferred embodiment of the invention；
Fig. 4 is the structural schematic diagram of the mobile terminal of a preferred embodiment of the invention；
Fig. 5 is the structural schematic diagram of the remote service center of a preferred embodiment of the invention；
Fig. 6 is the structural schematic diagram of the intelligent injection molding production system of a preferred embodiment of the invention.
Specific embodiment
It elaborates below for case study on implementation of the present invention, present case carries out real under premised on inventive technique scheme
It applies, provides detailed embodiment and specific operation process, but protection scope of the present invention is not limited to following embodiments.
As shown in Figure 1, of the present invention a kind of for remotely controlling the intelligent apparatus of injection molding machine, the intelligent apparatus packet
Include communication module, state monitoring module, debugging control module and memory module.The communication module is used to connect with injection molding machine,
For connecting with mobile terminal, it is also used to connect with remote service center.The state monitoring module comes from for Macro or mass analysis
The various status informations of injection molding machine, including material quantity, material temperature, injection length, injection rate, injection pressure, cooling time,
Amount and temperature of cooling water etc. carry out state analysis and fault diagnosis on the basis of these status informations.The debugging control
Module is used to receive the debugging control instruction of mobile terminal or remote service center, is sent to injection molding machine after being compiled and is held
Row.The memory module is used to store the various production status data from injection molding machine, and comes from mobile terminal or remote service
The debugging control at center instructs and the implementing result of these instructions.In other examples, a kind of use of the present invention
In remotely control injection molding machine intelligent apparatus, further include display module, for show can only device itself status information,
The task of execution and follow-up work etc.；It can also include power module, for providing power supply, form includes battery, outside direct current
Connect power supply or exchange external power supply.
As shown in Fig. 2, communication module of the present invention includes the first communication unit, the second communication unit and third communication
Unit, wherein first communication unit is used for and injection molding machine interconnection, and second communication unit is used for and mobile terminal or remote
The interconnection of journey service centre, the third communication unit is for connecting Internet.First communication unit, the second communication
Unit and third communication unit, are physically segregated, and independently can work or work together.
As shown in figure 3, a kind of injection molding machine for remotely controlling of the present invention, including information acquisition module and instruction
Execution module, wherein the information acquisition module acquires operating condition, procedure parameter, the system configuration letter for summarizing injection molding machine in real time
Breath, and intelligent apparatus is sent to by wired or wireless form, described instruction execution module receives the behaviour from intelligent apparatus
It instructs, the operating condition of injection molding machine, system parameter is adjusted.
As shown in figure 4, of the present invention a kind of for remotely controlling the mobile terminal of injection molding machine, the mobile terminal packet
Include display unit and input unit, the operating condition for the injection molding machine that the display unit is used to show that the intelligent apparatus is sent,
Procedure parameter, system configuration information, technical specialist analyze and determine problem and failure according to the work information of shown injection molding machine
Point, and regulation and control instruction is issued to the intelligent apparatus by input unit.Android, apple or Microsoft are run on the mobile terminal
Operating system, runs APP on an operating system, and display unit and input unit are realized by APP.
As shown in figure 5, a kind of remote service center of long-range management multistation injection molding machine of the present invention, including central machine
Room and artificial taste intelligent system, the artificial taste intelligent system utilize the powerful calculating energy of the server in central office
Power, the operating condition big data for the injection molding machine that comprehensive analysis processing is remotely controlled from tens of thousands of, asks some simple conventional
Topic, can issue regulation and control instruction in the case where no manual intervention at once, solve the fault in production of long-range injection molding machine.Work as chance
To difficult and complicated cases, then alarm request technical specialist team holds a consultation, and the operational order of regulation is then issued to long-range injection molding machine.
As shown in fig. 6, of the present invention a kind of based on the intelligent injection molding production system remotely controlled, including remote service
Center, more have the injection molding machine and several mobile terminals of intelligent apparatus.The remote service center and Duo Tai have intelligence
The injection molding machine and several mobile terminals of energy device are connected by internet, and the connection between intelligent apparatus and injection molding machine can
It wirelessly also include WIFI, bluetooth and NFC to be wired or wireless.
It is of the present invention a kind of based on the intelligent injection molding production system remotely controlled, it has been done in terms of network security very much
Setting is encrypted including all data link using unsymmetrical key, with the help of artificial taste intelligent system, warp
The discovery and exclusion for crossing the simple fault being previously set do not need personnel's participation, are performed entirely automatically；Have to the portion manually participated in
Point, it is necessary to while after passing through the biological characteristic validations such as fingerprint, face and iris recognition, then input password just and can enter system progress
Operation, while all operations are recorded in unsuppressible-suppression or the database of revocation, so as to trace afterwards.
It is of the present invention a kind of based on the intelligent injection molding production system remotely controlled, in addition to can long-range debugging and exclusion
Outside failure, it can also be connected with the ERP system of manufacturing enterprise, such production ordering and resources of production (raw material and injection molding machine) are all
It can be greatly increased the production efficiency, the vacancy rate and failure for reducing injection molding machine wait by the unified optimization allotment of computer
Time etc..In addition, long-range control error and debugging can save a large amount of personnel costs and time cost.
The intelligent apparatus can also be applied to other ancillary equipments except injection molding machine, and based on remote described in access
The intelligent injection molding production system of process control realizes all or part of function of the injection molding machine intelligent interconnection system, other are auxiliary
Helping equipment includes various manipulators, mechanical arm, various inductors, monitor, feeding control system, die heater, cooling-water machine etc..
It is of the present invention it is a kind of further include video monitoring system based on the intelligent injection molding production system remotely controlled, institute
The video monitoring system stated is erected at the injection molding machine working site, docks the terminal access injection molding machine by injection molding machine
Intelligent interconnection system, the operating status and quality of remote real-time monitoring injection molding machine, and quality prison is carried out using imaging contrast's technology
Control and abnormal Realtime Alerts prompt.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (13)
1. a kind of based on the intelligent injection molding production system remotely controlled, which is characterized in that it is described intelligence injection molding production system include
Remote service center and Duo Tai are used for the injection molding machine remotely controlled, wherein the remote service center includes central office and artificial
Intelligent expert system, several injection molding machines that the artificial taste intelligent system uses big data comprehensive analysis processing remotely to manage
Data and to they send regulation and control instruction.
2. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system further includes intelligent apparatus, and every injection molding machine for remotely controlling configures an intelligent apparatus.
3. as claimed in claim 2 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligent apparatus
It is separately connected remote service center and certain injection molding machine for remotely controlling, collected injection molding machine floor data is sent to
Remote service center, and the regulation and control instruction from remote service center is sent to injection molding machine simultaneously and is executed.
4. as claimed in claim 2 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence dress
Other ancillary equipments being also applied to except injection molding machine are set, and accesses described being molded based on the intelligence remotely controlled and produces system
System realizes all or part of function of the injection molding machine intelligent interconnection system.
5. as claimed in claim 4 based on the intelligent injection molding production system remotely controlled, which is characterized in that other described auxiliary
Equipment includes manipulator, mechanical arm, inductor, monitor, feeding control system, die heater, cooling water machine.
6. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system further includes mobile terminal, and the mobile terminal includes display unit and input unit, and the display unit is for showing
Show operating condition, the procedure parameter, system configuration information of the injection molding machine that the intelligent apparatus is sent.
7. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system further includes video monitoring system, and the video monitoring system is erected at the injection molding machine working site, is passed through
Injection molding machine docks the terminal access injection molding machine intelligent interconnection system, the operating status and product of remote real-time monitoring injection molding machine
Matter, and character surveillance and abnormal Realtime Alerts prompt are carried out using imaging contrast's technology.
8. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
All data link of production system are encrypted using unsymmetrical key.
9. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system, by the discovery and exclusion of the simple fault being previously set, does not need with the help of artificial taste intelligent system
Personnel participate in, and are performed entirely automatically.
10. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence note
It moulds in production system, it is necessary to the part manually participated in, it is necessary to which while by after biological characteristic validation, then inputting password could be into
Enter system to be operated.
11. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence note
It moulds in production system, all operations are recorded in unsuppressible-suppression or the database of revocation, so as to trace afterwards.
12. as claimed in claim 10 based on the intelligent injection molding production system remotely controlled, which is characterized in that the biology is special
Sign verifying includes fingerprint, face and iris.
13. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence note
Modeling production system is connected with the ERP system of manufacturing enterprise, and production ordering and resources of production are all unified by remote service center
Optimization allotment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711478831.XA CN109986756A (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711478831.XA CN109986756A (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
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| CN109986756A true CN109986756A (en) | 2019-07-09 |
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| CN201711478831.XA Pending CN109986756A (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110435105A (en) * | 2019-08-12 | 2019-11-12 | 上海智引信息科技有限公司 | The system and method for plastic shaping optimal procedure parameters intelligent recommendation control are realized based on quality information |
| CN114589896A (en) * | 2020-12-03 | 2022-06-07 | 泰科电子(上海)有限公司 | Injection molding machine control system |
| WO2022247357A1 (en) * | 2021-05-24 | 2022-12-01 | 三一汽车制造有限公司 | Remote control method for mixing plant, control terminal, remote terminal, and remote control system |
| CN115811541A (en) * | 2023-01-19 | 2023-03-17 | 广东伟达智能装备股份有限公司 | TCPMODBUS-based injection molding machine data reading and writing and remote control method |
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| CN205015691U (en) * | 2015-08-11 | 2016-02-03 | 深圳瑞德贝尔科技有限公司 | Injection molding machine intelligent management system |
| CN106079332A (en) * | 2016-06-02 | 2016-11-09 | 深蓝智控（北京）科技发展有限公司 | A kind of injection production management system and method |
| CN106292520A (en) * | 2016-09-28 | 2017-01-04 | 东莞市罗数基础工业科技有限公司 | Injection machine production capacity acquisition system |
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Patent Citations (3)
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| CN205015691U (en) * | 2015-08-11 | 2016-02-03 | 深圳瑞德贝尔科技有限公司 | Injection molding machine intelligent management system |
| CN106079332A (en) * | 2016-06-02 | 2016-11-09 | 深蓝智控（北京）科技发展有限公司 | A kind of injection production management system and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110435105A (en) * | 2019-08-12 | 2019-11-12 | 上海智引信息科技有限公司 | The system and method for plastic shaping optimal procedure parameters intelligent recommendation control are realized based on quality information |
| CN114589896A (en) * | 2020-12-03 | 2022-06-07 | 泰科电子(上海)有限公司 | Injection molding machine control system |
| WO2022247357A1 (en) * | 2021-05-24 | 2022-12-01 | 三一汽车制造有限公司 | Remote control method for mixing plant, control terminal, remote terminal, and remote control system |
| CN115811541A (en) * | 2023-01-19 | 2023-03-17 | 广东伟达智能装备股份有限公司 | TCPMODBUS-based injection molding machine data reading and writing and remote control method |
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