CN105606471A - Copper alloy glass detection equipment provided with handle rotary table, rack, camera and wheel and pressure plate assembly - Google Patents

Copper alloy glass detection equipment provided with handle rotary table, rack, camera and wheel and pressure plate assembly Download PDF

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Publication number
CN105606471A
CN105606471A CN201510987949.XA CN201510987949A CN105606471A CN 105606471 A CN105606471 A CN 105606471A CN 201510987949 A CN201510987949 A CN 201510987949A CN 105606471 A CN105606471 A CN 105606471A
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China
Prior art keywords
plate
wheel
plane
pearl seat
container
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CN201510987949.XA
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Chinese (zh)
Inventor
张志雄
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Priority to CN201510987949.XA priority Critical patent/CN105606471A/en
Publication of CN105606471A publication Critical patent/CN105606471A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0044Pneumatic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing
    • G01N2203/0087Resistance to crushing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/0202Control of the test
    • G01N2203/0204Safety arrangements, e.g. remote control, emergency stop
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0641Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
    • G01N2203/0647Image analysis

Abstract

The invention relates to tempered glass test and inspection equipment, in particular to copper alloy glass detection equipment provided with a handle rotary table, a rack, a camera and a wheel and pressure plate assembly. The equipment is characterized in that the coplanar wheel and pressure plate assembly is fixed in an upper plane of a test table plate, a table plate handle is arranged on the rear end vertical surface of the test table plate, and two bent arc ends of the table plate handle are handle ends and are both fixed on the rear end vertical surface of the test table plate; table plate rotary shafts are arranged on two sides of the test table plate and are rotationally fixed in table plate support seats respectively, and the table plate support seats and lock pin support seats fix a broken glass recovery container together with the upper planes of support side plates; a mobile camera assembly is arranged on a camera square rod, and a cylinder impactor is glidingly fixed on an impact cross rod. The current situation that fragment detection basically depends on manual work is changed, a camera photographs, fragment pictures are transmitted to a computer processing center, the probability of breaking open of an adhesive tape due to breaking power of the tempered glass is avoided, and the personal safety of an operator is better guaranteed.

Description

Handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment
Technical field
The present invention relates to a kind of safety glass test verification equipment, relate in particular to and utilize industrial camera to substitute manually-operated handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment.
Background technology
Fragment state test is a content of mechanical properties test, and test objective is the possibility that fragment causes injury during for evaluate safety glass breaking. China is identical in the criterion of safety glass detection method and result with the European Community with Japan, in fragment thermodynamic state verification process, all need to record mother glass fragmentation after number of tiles in satisfactory 50mm × 50mm square and shape, size. Because the chip shape producing after glass breaking is irregular, quantity is many, take at present to carry out by artificial means fragment observation, identify and read, workload is large, easily occurs mistake. Therefore, people's examination is asked by image processing techniques and is automatically identified glass fragment.
GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, and the detection algorithm of glass fragment is inquired into, and the document relates to two key technologies: (1) image acquisition technology. Below the sensitive paper of a glass fragment imaging, apply respectively light source from two different angles, respectively collect the original digital image of a width fragment slot line shadow. Like this, owing to having used the light source of different angles, the two width images that collect difference to some extent certainly. Wherein in piece image, produce the position of not obvious slot line due to illumination reason, likely obvious in other piece image. Therefore, in due course two width images are combined, the discontinuous phenomenon of slot line can improve. (2) image segmentation algorithm. Cutting procedure comprises the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise causing of the dust in glass or slot line edge; Carry out independently slot line and detect, two width images are merged into the image of a complete slot line, extract slot line, finally carry out fragment identification. The people such as J.Haywood, J.W.V.Miller develops a glass fragment automatic recognition system, publishes an article " AutomatedCountingSystemFortheECEFragmagmentationTest " in 1998. Its recognition methods can be described as: the fragment region for the treatment of statistics block number is marked artificially on sensitive paper, and scanner scanning, obtains digital picture. Subsequent treatment is carried out based on scan image, and image processing step comprises: compensate inhomogeneous illumination, reduce noise, determine slot line. Before statistics block number, use a kind of special recovery algorithms to fill the slot line of " loss ". The quantity of the fragment in tab area can be identified and count to this system.
Existing safety glass fragmentation test method is that safety glass sample is freely lain on testing stand, and retrains glass periphery by adhesive tape or other modes, or covers thin film on safety glass, to prevent that glass fragment from splashing. The position of distance periphery 20mm left and right on the longest edge center line of sample, impact with pane hammer or drift that tip curvature radius is 0.2mm scholar 0.05mm, make sample fragmentation, within the scope of product edges 20mm and taking shock point as center of circle radius 75mm, the fragment number in circle does not conduct a survey. The measure that retains fragment pattern should start after 10s and in 3min, finish after impact after impact. This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and must the tape residue on test platen be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time. Simultaneously adhesive tape also has by safety glass and bursts the possibility that strength collapses out, and causes operating personnel injured, therefore, is very necessary to the improvement of safety glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass in the time testing, can cause glass fragment to splash everywhere, adopt the way of carriage case, although effectively mobile phone glass fragment, the reading of inconvenient glass fragment, and also it is lower to do continuously the installation effectiveness of multi-disc safety glass.
Another number of patent application: the 201420595067.X of China, safety glass fragment state experimental rig, propose some brand-new method and measures and dealt with the clamping plate of brittle glass, but cannot accomplish that arbitrary dimension regulates, and also cannot accomplish to allow four limit clamping plate all at grade. In this patent, at least will have is on one side to contact with experiment work table top. The unsettled barricade 5 that is referred to as in embodiment is to contact with base 1 together with other three side bumpers wall simultaneously, has to use catch 4 and makes up the space between unsettled barricade 5 and base 1, causes surrounding discontinuity. In addition, catch 4 self width is fixed, and can only adopt polylith splicing, cannot accomplish the continuous variation of different in width.
Summary of the invention
The problem existing for above prior art, the present invention installs gear rack elevating industrial camera on integral-rack, directly overturn by self handle in conjunction with test platen, being equipped with screw fastening locks solid, particularly also configure isoplanar wheel Anchor plate kit and cylinder impactor, clamp portion has been carried out to the adjustable design in isoplanar, realized the safety glass for sizes different size, can share a kind of verification test device and do safety glass fragmentation test, specific as follows:
Handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment, integral-rack comprises support side plate, rear shear plate, end shear plate and four upper pillar type columns, in the support side plate of both sides, be fixed wtih respectively two described upper pillar type columns, four upper pillar type column upper ends are all fixed with column termination, and four column terminations are fixed with respectively two transverse horizontal bars and two vertical equity bars;
Support side plate described in both sides and rear shear plate and end shear plate form, and in the support side plate described in both sides, plane is all fixed with respectively platen support and lock pin bearing; There is platen rotating shaft test platen both sides, and there is plane on rear plate described rear shear plate upper part, and on rear plate, plane exceeds plane in described support side plate, and on rear plate, plane is held lower plane after testboard plate;
On described test platen both sides vertical plane, there is lock pin locating hole; Described lock pin bearing inner hole thread matches with double-screw bolt lock pin external screw thread, and there is cylinder bulb the double-screw bolt lock pin termination of both sides, and cylinder bulb can enter in described lock pin locating hole, and the support side plate described in described test platen and both sides is fixed; As improvement:
On described test platen, in plane, be fixed wtih isoplanar wheel Anchor plate kit, on described test platen rear end facade, there is platen handle, platen handle two curved arc ends are tiller grip, and the tiller grip of two curved arc ends is all fixed on described test platen rear end facade; There is platen rotating shaft described test platen both sides, and the platen rotating shaft of both sides is rotatable being fixed in described platen support respectively, and described platen support and described lock pin bearing are together and in support side plate, between plane, be fixed wtih cullet returnable;
On described test platen, have pressing plate fixing threaded hole, in the support side plate described in every, plane is respectively arranged with two platen seat screws and two locking pin seat screws;
Before and after described support side plate bottom, having respectively return pulley forked standard, in the middle of return pulley forked standard, have mobile return pulley, is rotatable matched in clearance between mobile return pulley centre bore and return pulley pivot pin cylindrical, between the through hole on return pulley pivot pin two ends and return pulley forked standard, is interference fit;
Transverse horizontal bar described in two is all sliding combined with shooting cross slider, between two shooting cross sliders, be fixed wtih shooting square bar, on shooting square bar, have dollying thermomechanical components, dollying thermomechanical components comprises the vertical slide block of shooting, servo electricity, machine, lifter wheel, lifter rack, industrial camera; On the vertical slide block of shooting, have between slide block square hole and described shooting square bar gabarit for being slidably matched, vertical slide block one side of shooting has vertical slide block lateral sulcus, there is threading circle at the vertical slide block lateral sulcus back side, vertical slide block lateral sulcus side tooth bar groove, there is tooth bar protruding rail at the lifter rack back side, between tooth bar protruding rail and described tooth bar groove for being slidably matched; On the vertical slide block of described shooting, plane is fixed with servomotor,, servomotor, is fixed with lifter wheel on output axle, and lifter wheel is meshed with described lifter rack; Described lifter rack lower end is fixed wtih camera pedestal, camera pedestal has video camera termination, under video camera termination, front is industrial camera, back side power supply signal combination cable on video camera termination, is external to respectively distribution box and computer processing center after power supply signal combination cable passes through described threading circle;
Impacting cross bar one end has cross bar becket, and impacting the cross bar other end has impact slide block, impacts slide block circular hole and coordinates with the upper pillar type column cylindrical rotary sliding described in wherein; On upper pillar type column, liftable is fixed wtih altitude location circle, on altitude location circle, has holding screw, and described impact slide block in the holder of altitude location circle, regulates the height that impacts cross bar;
On described impact cross bar, slip is fixed wtih cylinder impactor, and cylinder impactor comprises impactor frame, cylinder lagging and cylinder piston rod; There is jump bit cone point cylinder piston rod lower end, and cylinder lagging is respectively arranged with turnover tracheae top connection and the lower contact of turnover tracheae up and down; It is 60 degree that described jump bit is bored sharp pointed cone angle, it is copper alloy that jump bit is bored sharp material, described copper alloy is made up of the element of following percentage by weight: Cu:21-23%, W:5.1-5.3%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, to be less than the rockwell superficial hardness number that 0.O1%, P be less than 0.016% this copper alloy be HRC65-67 to S.
As further improvement: described support side plate thickness is 39 to 41 millimeters, and described rear shear plate thickness is 29 to 31 millimeters, and described end shear plate thickness is 29 to 31 millimeters.
As further improvement: described cullet returnable comprises end swash plate after container, container header board, container biside plate, and after container, end swash plate and container header board have container discharge mouth between being connected; There is respectively the container flange turning up described container biside plate upper end, and on container flange, has fixed via; Container header board is lower draw-bar before there is container the both sides that are positioned at container discharge mouth top edge position, before the container of both sides, between lower draw-bar, there is container discharge door, on container discharge door, there is bin gate hook, before the container of bin gate hook and both sides, lower draw-bar is on coaxial line, before the container of bin gate hook and both sides, between lower draw-bar, have respectively container bin gate spring, bin gate pivot pin runs through the described front lower draw-bar of container and container bin gate spring and bin gate hook.
As further improvement: described isoplanar wheel Anchor plate kit is made up of four identical round rail isoplanar pressing plates of physical dimension, be respectively: pressing plate deckle, the pressing plate left side, pressing plate opposite side and pressing plate the right, every round rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle is made up of deckle clamp portion and deckle slide plate part, the pressing plate left side is made up of left side clamp portion and left side slide plate part, pressing plate opposite side is made up of opposite side clamp portion and opposite side slide plate part, pressing plate the right is made up of the right clamp portion and the right slide plate part, described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,
The step lower surface of described slide plate part is slide plate lower plane, on slide plate lower plane, having step pivot pin, have the outer section of pivot pin on step pivot pin, is pivot pin step between the outer section of pivot pin and described step pivot pin, the described outer section of pivot pin outer end is pivot pin outer end, and there is pivot pin screw at center, pivot pin outer end; The rotatable slippage wheel endoporus that coordinating on the described outer section of pivot pin cylindrical, slippage wheel inner side plane is being pasted described pivot pin step; On described pivot pin screw, be combined with wheel screw, wheel screw spiral shell brain is pasting described pivot pin outer end, wheel screw spiral shell brain blocks the outer side plane of slippage wheel, and wheel screw exposes spiral shell brain and can be positioned among described blind slot space, and wheel screw exposes between spiral shell brain and blind slot space space; Between described slippage wheel and described wheel chute for being slidably matched;
The upper surface of described clamp portion is plane on clamping plate, has wheel chute on clamping plate in plane, and on wheel chute and clamping plate, between plane, has centrosymmetric transition fluting, and blind slot space is arranged at wheel chute bottom, and the described single-ended opening of wheel chute; On described slide plate lower plane and described clamping plate, plane is in sustained height;
On described slide plate lower plane, have pearl seat stepped hole, pearl seat stepped hole is arranged symmetrically in described wheel chute both sides, in pearl seat stepped hole, on step, has stepped hole plane, and stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half sheet is identical with the outer half plate shape physical dimension of sliding pearl seat, all comprise sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, on sliding pearl seat faying face, there is circular hole in sliding pearl seat, the interior circular hole of sliding pearl seat bottom is connecting slides pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface;
Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical on the sliding pearl seat cylindrical on half sheet in sliding pearl seat and outer half sheet of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat on half sheet and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball between the sliding pearl seat internal taper hole on half sheet; In sliding pearl seat lateral surface in sliding pearl seat described in outstanding on slippage ball on half sheet, outstanding sphere is accommodated among described pearl seat blind hole; Plane contact on the outer outstanding sphere of the sliding pearl seat lateral surface on slippage ball on outer half sheet of outstanding described sliding pearl seat and described clamping plate.
As further improvement: having a layer thickness on described clamping plate in plane is the acid bronze alloy coating of 0.24-0.26 millimeter, this acid bronze alloy coating material is made up of the element of following percentage by weight: Cu:22.6-22.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than 0.O1%, P is less than 0.016%, and the rockwell superficial hardness number of this acid bronze alloy coating is HR54-56.
As further improvement: the angle on described pressing plate slope and clamping plate between plane is 51-53 degree, on described pressing plate slope, be bonded with the rubber compressing tablet of one deck 2.7-2.9 millimeters thick, described rubber compressing tablet adopts natural man-made rubber, its material composition is: natural rubber 26-28%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, polytetrafluoroethylene (PTFE) 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, anti-reversion agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, all the other are inserts.
The invention has the beneficial effects as follows:
(1), at present glass fragment detects all by manually completing, not only elapsed time is many, and also easy generation mistake affects the present situation of the accuracy of assay; The present invention has changed fragment and has detected the basic artificial present situation of leaning on, and shooting is taken pictures and fragmentation pattern is looked like to be sent to computer processing center, and can produce by batch completely, can in associated production enterprise and detection technique mechanism, be applicable;
Between support side plate on integral-rack and rear shear plate and end shear plate, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. Under support side plate on integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle; Platen handle drives the turning structure setting of test platen, be convenient to remove chunk glass, be equipped with cullet returnable, guarantee that chunk glass does not scatter, after platen handle combination, on plate, plane is held lower plane after testboard plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of double-screw bolt lock pin, make the cylinder bulb of double-screw bolt lock pin termination enter locking positioning in the lock pin locating hole of testing platen both sides, having overcome platen handle self does not have the defect of self-locking, makes to keep firmly solid in the armorplate glass process of whole test. Particularly in the support side plate of a side, plane has upper pillar type column, and on upper pillar type column, liftable is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih cylinder impactor; Cylinder impactor can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor is realized each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring is set respectively between the front lower draw-bar of container of bin gate hook and both sides, guarantee that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.
(3), adopt isoplanar wheel Anchor plate kit, particularly slide plate part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and on described slide plate lower plane and described clamping plate, plane is in sustained height, guarantee that tested armorplate glass surrounding is fixed in same plane, stressed even.
(4) between the slippage wheel, on the wheel isoplanar pressing plate on every limit and adjacent wheel chute, for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass of different specification size.
(5), on described pressing plate slope and clamping plate, the angle between plane is 54-56 degree, and on described pressing plate slope, be bonded with one deck rubber compressing tablet, at adjustment width, armorplate glass is carried out plane spacing in, can produce a downward component, make tested armorplate glass touch test platen, avoid the inhomogeneous generation explosion of armorplate glass local pressure.
(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.
Brief description of the drawings
Fig. 1 is the three-dimensional outline drawing of the present invention, unloads except isoplanar wheel Anchor plate kit 500 in figure.
Fig. 2 is the independent enlarged drawing of dollying thermomechanical components 900 in Fig. 1.
Fig. 3 is the vertical independent enlarged drawing of slide block 609 of the shooting in Fig. 2.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is cullet returnable in Fig. 1 140 and the three-dimensional outline drawing of container discharge door 146 assemblies.
Fig. 6 is that the cullet returnable 140 in Fig. 5 is unloaded except the independent three-dimensional outline drawing after container discharge door 146.
Fig. 7 be double-screw bolt lock pin 189 terminations in Fig. 1 cylinder bulb 199 and lock pin locating hole 198 binding sites along double-screw bolt lock pin 189 axial line vertical cross sections.
Fig. 8 is the cylinder bulb 199 and lock pin locating hole 198 disengaged condition of double-screw bolt lock pin 189 terminations in Fig. 7.
The integral-rack independent three-dimensional outline drawing of Fig. 9 for being formed by the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Figure 10 is the independent three-dimensional outline drawing of the test platen 190 in Fig. 1.
Figure 11 is platen handle 155 stereograms of Figure 10.
Figure 12 places isoplanar wheel Anchor plate kit 500 on the test platen 190 in Fig. 1, and is fixed wtih armorplate glass 600, the three-dimensional outline drawing of duty that dollying thermomechanical components 900 declines in running order.
Figure 13 is the three-dimensional outline drawing in Figure 12 back side.
Figure 14 is cylinder impactor 590 enlarged drawings in Fig. 1.
Figure 15 is the top view that the isoplanar wheel Anchor plate kit 500 in Figure 12 is being used in combination.
Figure 16 is the A-A cutaway view in Figure 15.
Figure 17 is the top view on the pressing plate the right 540 in Figure 15.
Figure 18 is the isometric front view of Figure 16.
Figure 19 is the rear isometric view of Figure 16.
Figure 20 is the B-B cutaway view in Figure 15, and tested armorplate glass 600 is fixed on testboard flat board 190.
Figure 21 is tested armorplate glass in Figure 20 600 and the partial enlarged drawing of rubber compressing tablet 551 contacts site.
Figure 22 is the C-C cutaway view in Figure 17.
Figure 23 is the partial enlarged drawing in Figure 16.
Figure 24 is wheel chute 514 partial enlarged drawings in Figure 23.
Figure 25 is wheel chute 514 partial enlarged drawings in Figure 23.
Figure 26 is the partial enlarged drawing of the slippage ball 580 in Figure 23.
Figure 27 unloads the state diagram after half sheet 582 except sliding pearl seat in the pearl seat stepped hole 558 in Figure 26.
Figure 28 is the partial enlarged drawing of outer half sheet 582 of sliding pearl seat in Figure 26.
Figure 29 unloads the state diagram after half sheet 582 half sheet 581 and sliding pearl seat in sliding pearl seat in the pearl seat stepped hole 558 in Figure 26.
Detailed description of the invention
Describe the present invention in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14 and Figure 15, handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment, integral-rack comprises support side plate 200, rear shear plate 176, end shear plate 175 and four upper pillar type columns 566, in the support side plate 200 of both sides, be fixed wtih respectively two described upper pillar type columns 566, four upper pillar type column 566 upper ends are all fixed with column termination 604,604, four of column terminations and are fixed with respectively two transverse horizontal bars 602 and two vertical equity bars 603;
Support side plate 200 described in both sides and rear shear plate 176 and end shear plate 175 form, and in the support side plate 200 described in both sides, plane is all fixed with respectively platen support 163 and lock pin bearing 180; There is platen rotating shaft 196 test platen 190 both sides, and there is plane 717 on rear plate described rear shear plate 176 upper parts, and on rear plate, plane 717 exceeds in described support side plate 200 5 to 7 millimeters, plane, and on rear plate, plane 717 is held the rear lower plane of test platen 190;
In Fig. 1, Fig. 3 and Fig. 4, on described test platen 190 both sides vertical planes, there is lock pin locating hole 198; Described lock pin bearing 180 inner hole threads match with double-screw bolt lock pin 189 external screw threads, there is cylinder bulb 199 double-screw bolt lock pin 189 terminations of both sides, cylinder bulb 199 can enter in described lock pin locating hole 198, and described test platen 190 and the support side plate 200 described in both sides are fixed; As improvement:
On described test platen 190, in plane, be fixed wtih isoplanar wheel Anchor plate kit 500, Fig. 1, Figure 11, Figure 12, Figure 13 and Figure 14, on described test platen 190 rear end facades, there is platen handle 155,155 liang of curved arc ends of platen handle are that the tiller grip 818 of tiller grip 818, two curved arc ends is all fixed on described test platen 190 rear end facades; There is platen rotating shaft 196 described test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable being fixed in described platen support 163 respectively, and described platen support 163 and described lock pin bearing 180 are together and in support side plate 200, between plane, be fixed wtih cullet returnable 140;
On described test platen 190, have pressing plate fixing threaded hole 197, in the support side plate 200 described in every, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186;
Before and after described support side plate 200 bottoms, there is respectively return pulley forked standard 124, in the middle of return pulley forked standard 124, there is mobile return pulley 400, between mobile return pulley 400 centre bores and return pulley pivot pin 122 cylindricals, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12 and Figure 13, transverse horizontal bar 602 described in two is all sliding combined with shooting cross slider 608, between two shooting cross sliders 608, be fixed wtih shooting square bar 601, on shooting square bar 601, there is dollying thermomechanical components 900, dollying thermomechanical components 900 comprises the vertical slide block 609 of shooting, servo electricity, machine 910, lifter wheel 912, lifter rack 921, industrial camera 950; On the vertical slide block 609 of shooting, have between slide block square hole 906 and described shooting square bar 601 gabarits for being slidably matched, vertical slide block 609 1 sides of shooting have vertical slide block lateral sulcus 930, there is threading circle 934 at vertical slide block lateral sulcus 930 back sides, vertical slide block lateral sulcus 930 side tooth bar grooves 932, there is tooth bar protruding rail 923 at lifter rack 921 back sides, between tooth bar protruding rail 923 and described tooth bar groove 932 for being slidably matched; On the vertical slide block 609 of described shooting, plane is fixed with servomotor, and 910, servomotor, is fixed with lifter wheel 912 on 910 output axles, and lifter wheel 912 is meshed with described lifter rack 921; Described lifter rack 921 lower ends are fixed wtih camera pedestal 925, camera pedestal 925 has video camera termination 945, front, 945 times, video camera termination is industrial camera 950, the 945Shang back side, video camera termination power supply signal combination cable 940, power supply signal combination cable 940 passes through described rear distribution box and the computer processing center of being external to respectively of threading circle 934;
In Fig. 1, Fig. 9, Figure 12, Figure 13 and Figure 14, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other ends has the slide block 666 of impact, impacts slide block 666 circular holes and coordinates with upper pillar type column 566 cylindrical rotary slidings described in wherein; On upper pillar type column 566, liftable is fixed wtih altitude location circle 565, has holding screw 594 on altitude location circle 565, and altitude location circle 565 is holding in the palm described impact slide block 666, regulates the height that impacts cross bar 562;
On described impact cross bar 562, slip is fixed wtih cylinder impactor 590, and cylinder impactor 590 comprises impactor frame 567, cylinder lagging 591 and cylinder piston rod 595; There is jump bit cone point 596 cylinder piston rod 595 lower ends, and cylinder lagging 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower contact 592 up and down; The pointed cone angle of described jump bit cone point 596 is 60 degree, the material of jump bit cone point 596 is copper alloy, described copper alloy is made up of the element of following percentage by weight: Cu:22%, W:5.2%, Cr:2.2%, Cr:2.2%, Mo:1.2%, Sn:1.5%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is 0.04%, Si is 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this copper alloy is HRC66.
As further improvement: described support side plate 200 thickness are 40 millimeters, and described rear shear plate 176 thickness are 30 millimeters, and described end shear plate 175 thickness are 30 millimeters.
In further improvement: Fig. 1, Fig. 5 and Fig. 6, described cullet returnable 140 comprises end swash plate 141 after container, container header board 143, container biside plate 142, and after container, end swash plate 141 and container header board 143 have container discharge mouth 147 between being connected;
There is respectively the container flange 184 turning up described container biside plate 142 upper ends, and have fixed via 148 on container flange 184;
Container header board 143 is lower draw-bar 149 before there is container the both sides that are positioned at container discharge mouth 147 top edge positions, before the container of both sides, between lower draw-bar 149, there is container discharge door 146, on container discharge door 146, there is bin gate hook 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, before the container of bin gate hook 245 and both sides, between lower draw-bar 149, have respectively container bin gate spring 145, bin gate pivot pin 177 runs through the described front lower draw-bar 149 of container and container bin gate spring 145 and bin gate hook 245.
As further improvement: Figure 15, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, in Figure 24 and Figure 25, described isoplanar wheel Anchor plate kit 500 is made up of four identical round rail isoplanar pressing plates of physical dimension, be respectively: pressing plate deckle 510, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate the right 540, every round rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle 510 is made up of deckle clamp portion 519 and deckle slide plate part 518, the 520You left side, pressing plate left side clamp portion 529 and left side slide plate part 528 form, pressing plate opposite side 530 is made up of opposite side clamp portion 539 and opposite side slide plate part 538, pressing plate the right 540 is made up of the right clamp portion 549 and the right slide plate part 548, described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,
The step lower surface of described slide plate part is slide plate lower plane 561, on slide plate lower plane 561, there is step pivot pin 574, on step pivot pin 574, there is the outer section 578 of pivot pin, between the outer section 578 of pivot pin and described step pivot pin 574, it is pivot pin step 576, the described outer section of pivot pin 578 outer ends are pivot pin outer ends 575, and there is pivot pin screw 579 at 575 centers, pivot pin outer end; Rotatable slippage wheel 541 endoporus that coordinating on the described outer section of pivot pin 578 cylindricals, slippage wheel 541 inner side plane are being pasted described pivot pin step 576; On described pivot pin screw 579, be combined with wheel screw 511, wheel screw 511 spiral shell brains are pasting described pivot pin outer end 575, wheel screw 511 spiral shell brains block the outer side plane of slippage wheel 541, wheel screw 511 exposes spiral shell brain and can be positioned among described blind slot space 517, and wheel screw 511 exposes between spiral shell brain and blind slot space 517 space; Between described slippage wheel 541 and described wheel chute 514 for being slidably matched;
The upper surface of described clamp portion is plane 516 on clamping plate, on clamping plate, in plane 516, there is wheel chute 514, and on wheel chute 514 and clamping plate, between plane 516, there is centrosymmetric transition fluting 571, blind slot space 517 is arranged at wheel chute 514 bottoms, and the described single-ended opening of wheel chute 514; On described slide plate lower plane 561 and described clamping plate, plane 516 is in sustained height;
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: have pearl seat stepped hole 558 on described slide plate lower plane 561, pearl seat stepped hole 558 is arranged symmetrically in described wheel chute 514 both sides, on pearl seat stepped hole 558 interior steps, have stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 centers; In sliding pearl seat, half sheet 581 and outer half sheet 582 shape and structures of sliding pearl seat are measure-alike, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, on sliding pearl seat faying face 584, there is circular hole 588 in sliding pearl seat, the interior circular hole of sliding pearl seat 588 bottoms are connecting slides pearl seat internal taper hole 583 stub ends, and sliding pearl seat internal taper hole 583 little head ends are crossing with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circles are fixed wtih the sliding pearl seat cylindrical 586 on the sliding pearl seat cylindrical 586 on half sheet 581 in sliding pearl seat and outer half sheet 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat on half sheet 581 and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball 580 between the sliding pearl seat internal taper hole 583 on half sheet 582; In sliding pearl seat lateral surface 585 in sliding pearl seat described in outstanding on slippage ball 580 on half sheet 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 on outer half sheet 582 of outstanding described sliding pearl seat contacts with plane 516 on described clamping plate.
As further improvement: having a layer thickness on described clamping plate in plane 516 is the acid bronze alloy coating of 0.25 millimeter, this acid bronze alloy coating material is made up of the element of following percentage by weight: Cu:22.7%, Ni:3.3%, Zn:2.7%, Al:2.3%, W:2.3%, Nb:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Sn is 0.04%, Si is 0.18%, S is 0.011%, P is 0.012%.
As further improvement: the angle on described pressing plate slope 515 and clamping plate between plane 516 is 52 degree, on described pressing plate slope 515, be bonded with the rubber compressing tablet 551 of one deck 2.8 millimeters thick, described rubber compressing tablet 551 adopts natural man-made rubber, its material composition is: natural rubber 27%, chlorinated polyethylene rubber 8%, grease class DOP8%, polytetrafluoroethylene (PTFE) 5.2%, nano-sized magnesium hydroxide 17%, oligomer ester 7%, promoter 6%, anti-reversion agent 0.7%, vulcanizing agent 1.7%, all the other are inserts, and described inserts is 1290 object talcum powder.
As further improvement: for being slidably matched, have 0.5 to 0.7 millimeter of gap between the wheel chute 514 in transition fluting 571 and the right slide plate part 548 on described deckle clamp portion 519 between slippage wheel 541 cylindricals in the wheel chute 514 on described deckle clamp portion 519 and the right slide plate part 548;
Between slippage wheel 541 cylindricals in wheel chute 514 on described the right clamp portion 549 and opposite side slide plate part 538, for being slidably matched, between the wheel chute 514 in transition fluting 571 and opposite side slide plate part 538 on described the right clamp portion 549, there is 0.5 to 0.7 millimeter of gap;
Between slippage wheel 541 cylindricals in wheel chute 514 on described left side clamp portion 529 and deckle slide plate part 518, for being slidably matched, between the wheel chute 514 in transition fluting 571 and deckle slide plate part 518 on described left side clamp portion 529, there is 0.5 to 0.7 millimeter of gap;
Between slippage wheel 541 cylindricals in wheel chute 514 on described opposite side clamp portion 539 and left side slide plate part 528, for being slidably matched, between the wheel chute 514 in transition fluting 571 and left side slide plate part 528 on described opposite side clamp portion 539, there is 0.5 to 0.7 millimeter of gap.
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: mounting slip ball 580 in ten pearl seat stepped holes 558 on slide plate lower plane 561, adopts following steps:
One, be placed in the low temperature chest of subzero 125 degree of Celsius temperature together with half sheet 582 outside sliding pearl seat sliding half sheet 581 in pearl seat, continue 55 minutes, half sheet 581 in sliding pearl seat is dwindled with the outer cooling rear size of half sheet 582 of sliding pearl seat;
Two, first by slide plate lower plane 561 upward, successively half sheet 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, make the sliding pearl seat lateral surface 585 on half sheet 581 in the sliding pearl seat in each pearl seat stepped hole 558 touch stepped hole plane 557, in the time that half sheet 581 returns to normal temperature state in sliding pearl seat, between the sliding pearl seat cylindrical 586 in sliding pearl seat on half sheet 581 and pearl seat stepped hole 558, there is 0.04 to 0.06 interference fit;
Three, successively slippage ball 580 is placed in each sliding pearl seat in the sliding pearl seat on half sheet 581 among circular hole 588;
Four, successively outer cunning pearl seat half sheet 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 on outer half sheet 582 of sliding pearl seat touch the sliding pearl seat faying face 584 on half sheet 581 in sliding pearl seat, slippage ball 580 rides in sliding pearl seat the sliding pearl seat internal taper hole 583 on half sheet 581 and slides half sheet 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; In the time that outside sliding pearl seat, half sheet 582 returns to normal temperature state, between sliding pearl seat cylindrical 586 on outer half sheet 582 of sliding pearl seat and pearl seat stepped hole 558, have 0.04 to 0.06 interference fit, the sliding pearl seat lateral surface 585 on outer half sheet 582 of sliding pearl seat maintains an equal level with described slide plate lower plane 561.
In embodiment, adopt bilateral groove welding composition integral-rack between described support side plate 200 and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.
On described test platen 190, there are four pressing plate fixing threaded holes 197, in described isoplanar wheel Anchor plate kit 500, at least in plane 516, there are four pressing plate step through-holes 501 on the clamping plate of deckle clamp portion 519, four sunk screws 195 pass through successively described pressing plate step through-hole 501 and match with described pressing plate fixing threaded hole 197, described deckle clamp portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp portion 519, isoplanar wheel Anchor plate kit 500 entirety are all fixed on described test platen 190.
Figure 13 is that the isoplanar wheel Anchor plate kit 500 in Figure 12 unloads two sides except wherein, and test platen 190 is in rotation heeling condition, and cylinder impactor 590 shifts out test platen 190 tops, and dollying thermomechanical components 900 promotes in off working state.
Complete machine assembling process:
Cullet returnable 140 entirety are placed downwards from top, described container flange 184 is taken and be placed on plane in described support side plate 200, and four fixed vias 148 of every side are aimed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test platen 190 both sides and rotatable cooperation of platen support 163 endoporus, four platen seat screws pass through respectively installing hole and the fixed via 148 on platen support 163, and the platen support of both sides 163 is fixed on platen seat screw 160;
Four locking pin seat screws pass through respectively installing hole and the fixed via 148 on lock pin bearing 180, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186, double-screw bolt lock pin 189 external screw threads match with lock pin bearing 180 inner hole threads, the cylinder bulb 199 of double-screw bolt lock pin 189 terminations of both sides can enter in the lock pin locating hole 198 of test platen 190 both sides, and described test platen 190 and the support side plate 200 described in both sides are fixed. Cullet returnable 140 entirety are fixed in both sides bilinear, firmly stable especially.
On described test platen 190, there is pressing plate fixing threaded hole 197, in described isoplanar wheel Anchor plate kit 500, on the clamping plate of at least one clamp portion, in plane 516, there is pressing plate step through-hole 501, sunk screw 195 passes through described pressing plate step through-hole 501 and matches with described pressing plate fixing threaded hole 197, and isoplanar wheel Anchor plate kit 500 is fixed on to plane on described test platen 190.
Adjust altitude location circle 565 height, while making cylinder piston rod 595 run to extreme lower position, jump bit cone point 596 can just touch the armorplate glass 600 being fixed on test platen 190, and armorplate glass 600 is smashed; Between impact frame square hole 564 in impactor frame 567 and described impact cross bar 562, for being slidably matched, in turnover tracheae top connection 593 and turnover tracheae lower contact 592, connect respectively high-pressure air pipe, and be connected to high-pressure air source control system.
Between transverse horizontal bar 602 cylindricals described in through hole on two of square bar 601 two ends shooting cross sliders 608 of shooting and two, be slidably installed, on the vertical slide block 609 of shooting, have between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, on the vertical slide block 609 of described shooting, plane has screw platform 961, servomotor, 910 are fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back sides is inserted in tooth bar groove 932, lifter wheel 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed wtih in lifter rack 921 lower ends; By servo electricity, the power supply control combination cable on machine 910 is connected to electrical power control cabinet, power supply signal is combined to cable 940 and pass through described rear distribution box and the computer processing center of being external to respectively of threading circle 934.
One,, will do fragmentation test to safety glass time, step is as follows:
(1), grasp on the platen handle 155 on test platen 190 rear end facades and exert oneself downwards, make to test platen 190 rear end lower planes and push down plane 717 on rear plate; Test platen 190 presents level; Rotate respectively the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190 is fastened in level;
(2), by four pressing plate deckles 510 that physical dimension is identical, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate the right 540 are placed on above test platen 190, between slippage wheel 541 in wheel chute 514 on deckle clamp portion 519 and the right slide plate part 548 for being slidably matched, between the wheel chute 514 of the right on clamp portion 549 and the slippage wheel 541 in opposite side slide plate part 538 for being slidably matched, between slippage wheel 541 in wheel chute 514 on left side clamp portion 529 and deckle slide plate part 518 for being slidably matched, between slippage wheel 541 in wheel chute 514 on opposite side clamp portion 539 and left side slide plate part 528 for being slidably matched, make four pressing plate deckles 510 that physical dimension is identical, the pressing plate left side 520, the surrounding ambient of encircling a city between pressing plate opposite side 530 and pressing plate the right 540,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armorplate glass 600 of wanting tested, armorplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, mobile four physical dimensions are identical successively pressing plate deckle 510, the pressing plate left side 520, pressing plate opposite side 530 and pressing plate the right 540, make rubber compressing tablet 551 on every pressing plate touch four limit outer rims of the armorplate glass 600 of wanting tested; It is flexible fixing that the elasticity indenture 105 that rubber compressing tablet 551 self strain produces gives armorplate glass 600 4 limit outer rims, avoided Rigid Plates Under Compression by unexpected armorplate glass 600 broken, referring to Figure 19;
(4), after wanting tested armorplate glass 600 to be fixed, regulate impact cross bar 562 height on pillar type column 566, hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is rotated to armorplate glass 600 tops around upper pillar type column 566 cylindricals;
Start Pneumatic pressure power source, be input into the gases at high pressure of 0.82 to 0.84 MPa (MPa) facing to turnover tracheae top connection 593, now passing in and out tracheae lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters (m/s) per second, in the time that jump bit cone point 596 is displaced downwardly to extreme lower position, can just touch armorplate glass 600, the cylinder piston rod 595 and the jump bit cone point 596 thereof that are attended by 20 to 24 joules (J), smash armorplate glass 600; Can realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid glass breaking moment surprisingly to splash and injure site operation personnel; In the time that jump bit cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program weaving in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact 592 air inlets, now pass in and out tracheae top connection 593 and reflux to pneumatic source, the cylinder piston rod 595 in cylinder lagging 591 is upwards got back to highest order.
(5), again hold cross bar becket 599, cylinder impactor 590, along with impacting cross bar 562 together, is left to armorplate glass 600 tops around upper pillar type column 566 cylindrical rotations; Transverse shifting shooting square bar 601 is indulged slide block 609 with vertically moving to make a video recording respectively, make industrial camera 950 aim at the position that will make a video recording and take pictures, start servomotor, 910, by control in by servomotor, 910 adjust to proper height, shooting take pictures and fragmentation pattern looked like to be sent to computer processing center, require to judge that according to national standard whether the armorplate glass 600 destroying is qualified, complete the fragment state test of safety glass;
(6), remove the wheel isoplanar pressing plate on 1 to 2 limit, the double-screw bolt lock pin 189 on the lock pin crank handle 187 of opposite spin both sides, makes double-screw bolt lock pin 189 exit the lock pin locating hole 198 of test platen 190 both sides, removes locking positioning. The platen handle 155 grasping on test platen 190 rear end facades is upwards exerted oneself, and test platen 190 rear ends promote, and test platen 190 rear end lower planes are away from plane 717 on rear plate; When after test platen 190 run-off the straight 10 to 20 degree, can dispose easily safety glass fragment and fall among cullet returnable 140;
(7), again hold platen handle 155 with hand and exert oneself downwards, test platen 190 presents level again, test platen 190 rear end lower planes are pushed down plane 717 on rear plate again; Again rotate respectively the double-screw bolt lock pin 189 on the lock pin crank handle 187 of both sides, make double-screw bolt lock pin 189 enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, test platen 190, again in level, is prepared for next needs only tested armorplate glass 600;
(8), when the chunk glass in cullet returnable 140 is how to will rafting time, will rafting car and be placed on container discharge mouth 147 belows, shake hands 246 with the bin gate pulling out on container discharge door 146, rafting the chunk glass in cullet returnable 140. Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1), at present glass fragment detects all by manually completing, not only elapsed time is many, and also easy generation mistake affects the present situation of the accuracy of assay; The present invention has changed fragment and has detected the basic artificial present situation of leaning on, and shooting is taken pictures and fragmentation pattern is looked like to be sent to computer processing center, and can produce by batch completely, can in associated production enterprise and detection technique mechanism, be applicable;
Between support side plate 200 on integral-rack and rear shear plate 176 and end shear plate 175, adopt bilateral groove welding composition integral-rack, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid. under support side plate 200 on integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, platen handle 155 drives the turning structure setting of test platen 190, be convenient to remove chunk glass, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, after 155 combinations of platen handle, on plate, plane 717 is held the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole threads by means of double-screw bolt lock pin 189, make the cylinder bulb 199 of double-screw bolt lock pin 189 terminations enter locking positioning in the lock pin locating hole 198 of testing platen 190 both sides, having overcome platen handle 155 self does not have the defect of self-locking, make to keep in armorplate glass 600 processes of whole test firmly solid. particularly in the support side plate 200 of a side, plane has upper pillar type column 566, and on upper pillar type column 566, liftable is fixed wtih and impacts cross bar 562, impacts slip on cross bar 562 and is fixed wtih cylinder impactor 590, cylinder impactor 590 can be connected to control room, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armorplate glass 600, avoid site operation personnel to suffer the injury of surprisingly splashing of glass breaking moment, it is consistent that application cylinder impactor 590 is realized each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring 145 is set respectively between the front lower draw-bar 149 of container of bin gate hook 245 and both sides, guarantee that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
(3), adopt isoplanar wheel Anchor plate kit 500, particularly slide plate part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and on described slide plate lower plane 561 and described clamping plate, plane 516 is in sustained height, guarantee that tested armorplate glass 600 surroundings are fixed in same plane, stressed even.
(4) between the slippage wheel 541, on the wheel isoplanar pressing plate on every limit and adjacent wheel chute 514, for being slidably matched, realize and can regulate arbitrarily continuously the armorplate glass 600 of different specification size.
(5), on described pressing plate slope 515 and clamping plate, the angle between plane 516 is 54-56 degree, and on described pressing plate slope 515, be bonded with one deck rubber compressing tablet 551, at adjustment width, armorplate glass 600 is carried out plane spacing in, can produce a downward component, make tested armorplate glass 600 touch test platen 190, avoid the inhomogeneous generation explosion of armorplate glass 600 local pressure.
(6), realized detect test overall process save disposable product adhesive tape, not only saved test consumables cost, avoid contaminated environment; Also shorten the activity duration, after each test, the tape residue on test platen 190 need not have been removed totally, only needed to remove clean cullet, just can implement experiment test operation next time, made operating efficiency improve twice. Prior thoroughly having avoided because adhesive tape is burst by safety glass the possibility that strength collapses out, operating personnel's personal safety is more secure.
Three, by the present invention having been adopted to isoplanar wheel Anchor plate kit 500 and the test data comparison that uses disposable product adhesive tape conventionally test to do. Can learn: the rubber compressing tablet 551 that adopts natural rubber, its specific material composition physical characteristic that formula has, guarantee to go through hundred experiment test operations without breakage, and the acid bronze alloy coating of plane 516 is intact on clamping plate, conclusion is to have adopted isoplanar wheel Anchor plate kit 500 to be better than using disposable product adhesive tape conventionally test.

Claims (6)

1. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment, integral-rack comprises support side plate (200), rear shear plate (176), end shear plate (175) and four upper pillar type columns (566), in the support side plate (200) of both sides, be fixed wtih respectively two described upper pillar type columns (566), four upper pillar type column (566) upper ends are all fixed with column termination (604), and four column terminations (604) are fixed with respectively two transverse horizontal bars (602) and two vertical equity bars (603);
Support side plate (200) described in both sides and rear shear plate (176) and end shear plate (175) form, and the upper plane of support side plate (200) described in both sides is all fixed with respectively platen support (163) and lock pin bearing (180); There is platen rotating shaft (196) test platen (190) both sides, there is plane on rear plate (717) described rear shear plate (176) upper part, plane on rear plate (717) exceeds the upper plane of described support side plate (200), and plane on rear plate (717) is held the rear lower plane of test platen (190);
On described test platen (190) both sides vertical plane, there is lock pin locating hole (198); Described lock pin bearing (180) inner hole thread matches with double-screw bolt lock pin (189) external screw thread, there is cylinder bulb (199) double-screw bolt lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin locating hole (198), and described test platen (190) and the support side plate (200) described in both sides are fixed; It is characterized in that:
In the upper plane of described test platen (190), be fixed wtih isoplanar wheel Anchor plate kit (500), on described test platen (190) rear end facade, there is platen handle (155), platen handle (155) two curved arc ends are tiller grip (818), and the tiller grip (818) of two curved arc ends is all fixed on described test platen (190) rear end facade; There is platen rotating shaft (196) described test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable being fixed in described platen support (163) respectively, and described platen support (163) and described lock pin bearing (180) are fixed wtih cullet returnable (140) together and between the upper plane of support side plate (200);
On described test platen (190), have pressing plate fixing threaded hole (197), the upper plane of support side plate (200) described in every is respectively arranged with two platen seat screws (160) and two locking pin seat screws (186);
Before and after described support side plate (200) bottom, there is respectively return pulley forked standard (124), in the middle of return pulley forked standard (124), there is mobile return pulley (400), between mobile return pulley (400) centre bore and return pulley pivot pin (122) cylindrical, being rotatable matched in clearance, is interference fit between the through hole on return pulley pivot pin (122) two ends and return pulley forked standard (124);
Transverse horizontal bar (602) described in two is all sliding combined with shooting cross slider (608), between two shooting cross sliders (608), be fixed wtih shooting square bar (601), on shooting square bar (601), there is dollying thermomechanical components (900), dollying thermomechanical components (900) comprises the vertical slide block (609) of shooting, servo electricity, machine (910), lifter wheel (912), lifter rack (921), industrial camera (950); On the vertical slide block (609) of shooting, have between slide block square hole (906) and described shooting square bar (601) gabarit for being slidably matched, vertical slide block (609) one sides of shooting have vertical slide block lateral sulcus (930), there is threading circle (934) at vertical slide block lateral sulcus (930) back side, vertical slide block lateral sulcus (930) side tooth bar groove (932), there is tooth bar protruding rail (923) at lifter rack (921) back side, between tooth bar protruding rail (923) and described tooth bar groove (932) for being slidably matched; The upper plane of the vertical slide block (609) of described shooting is fixed with servomotor, (910), servomotor, (910) on output axle, be fixed with lifter wheel (912), lifter wheel (912) is meshed with described lifter rack (921); Described lifter rack (921) lower end is fixed wtih camera pedestal (925), camera pedestal (925) has video camera termination (945), lower front, video camera termination (945) is industrial camera (950), video camera termination (945) upper back side power supply signal combination cable (940), power supply signal combination cable (940) is external to respectively distribution box and computer processing center after passing through described threading circle (934);
Impact cross bar (562) one end and have cross bar becket (599), impacting cross bar (562) other end has impact slide block (666), impacts slide block (666) circular hole and coordinates with upper pillar type column (566) the cylindrical rotary sliding described in wherein; The upper liftable of upper pillar type column (566) is fixed wtih altitude location circle (565), on altitude location circle (565), there is holding screw (594), altitude location circle (565) is holding in the palm described impact slide block (666), regulates the height that impacts cross bar (562);
The upper slip of described impact cross bar (562) is fixed wtih cylinder impactor (590), and cylinder impactor (590) comprises impactor frame (567), cylinder lagging (591) and cylinder piston rod (595); There is jump bit cone point (596) cylinder piston rod (595) lower end, and cylinder lagging (591) is respectively arranged with turnover tracheae top connection (593) and turnover tracheae lower contact (592) up and down; The material of described jump bit cone point (596) is copper alloy, described copper alloy is made up of the element of following percentage by weight: Cu:21-23%, W:5.1-5.3%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than O.O1%, P to be less than the O.016% rockwell superficial hardness number of this copper alloy be HRC65-67.
2. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment according to claim 1, it is characterized in that: described support side plate (200) thickness is 39 to 41 millimeters, described rear shear plate (176) thickness is 29 to 31 millimeters, and described end shear plate (175) thickness is 29 to 31 millimeters.
3. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment according to claim 1, it is characterized in that: described cullet returnable (140) comprises end swash plate (141) after container, container header board (143), container biside plate (142), and after container, end swash plate (141) and container header board (143) have container discharge mouth (147) between being connected, there is respectively the container flange (184) turning up described container biside plate (142) upper end, and has fixed via (148) on container flange (184), container header board (143) is lower draw-bar (149) before there is container the both sides that are positioned at container discharge mouth (147) top edge position, before the container of both sides, between lower draw-bar (149), there is container discharge door (146), on container discharge door (146), there is bin gate hook (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial line, before the container of bin gate hook (245) and both sides, between lower draw-bar (149), there is respectively container bin gate spring (145), bin gate pivot pin (177) runs through the described front lower draw-bar (149) of container and container bin gate spring (145) and bin gate hook (245).
4. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment according to claim 1, it is characterized in that: described isoplanar wheel Anchor plate kit (500) is made up of four identical round rail isoplanar pressing plates of physical dimension, be respectively: pressing plate deckle (510), the pressing plate left side (520), pressing plate opposite side (530) and pressing plate the right (540), every round rail isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle (510) is made up of deckle clamp portion (519) and deckle slide plate part (518), the pressing plate left side (520) is made up of left side clamp portion (529) and left side slide plate part (528), pressing plate opposite side (530) is made up of opposite side clamp portion (539) and opposite side slide plate part (538), pressing plate the right (540) is made up of the right clamp portion (549) and the right slide plate part (548), described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,
The step lower surface of described slide plate part is slide plate lower plane (561), on slide plate lower plane (561), there is step pivot pin (574), on step pivot pin (574), there is the outer section of pivot pin (578), between the outer section of pivot pin (578) and described step pivot pin (574), be pivot pin step (576), the described outer section of pivot pin (578) outer end is pivot pin outer end (575), and there is pivot pin screw (579) at center, pivot pin outer end (575); Rotatable slippage wheel (541) endoporus that coordinating on the described outer section of pivot pin (578) cylindrical, slippage wheel (541) inner side plane is being pasted described pivot pin step (576); On described pivot pin screw (579), be combined with wheel screw (511), wheel screw (511) spiral shell brain is pasting described pivot pin outer end (575), wheel screw (511) spiral shell brain blocks the outer side plane of slippage wheel (541), wheel screw (511) exposes spiral shell brain and can be positioned among described blind slot space (517), and wheel screw (511) exposes between spiral shell brain and blind slot space (517) space; Between described slippage wheel (541) and described wheel chute (514) for being slidably matched;
The upper surface of described clamp portion is plane on clamping plate (516), in plane on clamping plate (516), there is wheel chute (514), and on wheel chute (514) and clamping plate, between plane (516), there is centrosymmetric transition fluting (571), blind slot space (517) is arranged at wheel chute (514) bottom, and the described single-ended opening of wheel chute (514); On described slide plate lower plane (561) and described clamping plate, plane (516) is in sustained height;
On described slide plate lower plane (561), there is pearl seat stepped hole (558), pearl seat stepped hole (558) is arranged symmetrically in described wheel chute (514) both sides, on the interior step of pearl seat stepped hole (558), have stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In sliding pearl seat, half sheet (581) and outer half sheet (582) shape and structure of sliding pearl seat are measure-alike, all comprise sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), on sliding pearl seat faying face (584), there is circular hole (588) in sliding pearl seat, the interior circular hole (588) of sliding pearl seat bottom is connecting slides pearl seat internal taper hole (583) stub end, and the little head end of sliding pearl seat internal taper hole (583) is crossing with described sliding pearl seat lateral surface (585);
Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) on the sliding pearl seat cylindrical (586) on half sheet (581) in sliding pearl seat and outer half sheet (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat on half sheet (581) and slide outside pearl seat and be slidably matched and be fixed wtih slippage ball (580) between the sliding pearl seat internal taper hole (583) on half sheet (582); In sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slippage ball (580) on half sheet (581), outstanding sphere (598) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) on outer half sheet (582) of the upper outstanding described sliding pearl seat of slippage ball (580) contacts with plane (516) on described clamping plate.
5. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment according to claim 4, it is characterized in that: in plane on described clamping plate (516), having a layer thickness is the acid bronze alloy coating of 0.24-0.26 millimeter, this acid bronze alloy coating material is made up of the element of following percentage by weight: Cu:22.6-22.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe(iron) and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, S is less than O.O1%, P and is less than O.016%, and the rockwell superficial hardness number of this acid bronze alloy coating is HR54-56.
6. handle turntable tooth bar shooting wheel pressing plate copper alloy glass checkout equipment according to claim 4, it is characterized in that: the angle on described pressing plate slope (515) and clamping plate between plane (516) is 51-53 degree, on described pressing plate slope (515), be bonded with the rubber compressing tablet (551) of one deck 2.7-2.9 millimeters thick, described rubber compressing tablet (551) adopts natural man-made rubber, its material composition is: natural rubber 26-28%, chlorinated polyethylene rubber 7-9%, grease class DOP7-9%, polytetrafluoroethylene (PTFE) 5.1-5.3%, nano-sized magnesium hydroxide 16-18%, oligomer ester 6-8%, promoter 5-7%, anti-reversion agent 0.6-0.8%, vulcanizing agent 1.6-1.8%, all the other are inserts.
CN201510987949.XA 2015-12-25 2015-12-25 Copper alloy glass detection equipment provided with handle rotary table, rack, camera and wheel and pressure plate assembly Pending CN105606471A (en)

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CN105806706A (en) * 2016-06-01 2016-07-27 温州市张衡科技服务有限公司 Glass detection device with titanium alloy screw, ring camera shooting handle overturning plate and round track clamping plate
CN105890987A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy impact combination polished ring gear rotary table wheel backup clamp glass detection device
CN105890986A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy rack impact combination polished ring handle turning plate bevel backup plate glass detection device
CN105891023A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp
CN105891024A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection device adopting impact combination of nickel alloy rack, light ring, hydraulic turning plate and wheel clamping plate
CN105891026A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection device adopting impact combination of titanium-alloy light ring, handle, rotary handle and ladder clamping plate
CN105910926A (en) * 2016-06-01 2016-08-31 泉州台商投资区杰雄机械设备设计室 Copper alloy rack impact combined light ring worm gear turnover plate bearing fixture glass detection device
CN105954125A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detecting equipment with copper alloy impacting combined with polish ring, plate wheel rotary table and round pressing plates
CN105954097A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detection machine with nickel alloy impact assembly combined with light ring component, worm wheel testing rotary table and inclined face leaning clamp assembly
CN105954123A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detecting system with titanium alloy rack impact combined with polish ring, gear turnover plate and circular rail pressing plates
CN106018136A (en) * 2016-06-01 2016-10-12 温州市张衡科技服务有限公司 Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate
CN106053261A (en) * 2016-06-01 2016-10-26 温州市张衡科技服务有限公司 Glass detection framework with molybdenum alloy screw, halo camera, hydraulic mechanism, turning plate, inclined sliding groove and clamp
CN106092783A (en) * 2016-06-01 2016-11-09 泉州台商投资区杰雄机械设备设计室 Molybdenum alloy combined impulse ring of light hydraulic swivel bearing fixture glass detection framework
CN106092782A (en) * 2016-06-01 2016-11-09 温州市张衡科技服务有限公司 Application revolution combined impulse light rim gear wheel turntable ladder clamping plate glass detection method

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CN105806706A (en) * 2016-06-01 2016-07-27 温州市张衡科技服务有限公司 Glass detection device with titanium alloy screw, ring camera shooting handle overturning plate and round track clamping plate
CN105890987A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy impact combination polished ring gear rotary table wheel backup clamp glass detection device
CN105890986A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy rack impact combination polished ring handle turning plate bevel backup plate glass detection device
CN105891023A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp
CN105891024A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection device adopting impact combination of nickel alloy rack, light ring, hydraulic turning plate and wheel clamping plate
CN105891026A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection device adopting impact combination of titanium-alloy light ring, handle, rotary handle and ladder clamping plate
CN105910926A (en) * 2016-06-01 2016-08-31 泉州台商投资区杰雄机械设备设计室 Copper alloy rack impact combined light ring worm gear turnover plate bearing fixture glass detection device
CN105954125A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detecting equipment with copper alloy impacting combined with polish ring, plate wheel rotary table and round pressing plates
CN105954097A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detection machine with nickel alloy impact assembly combined with light ring component, worm wheel testing rotary table and inclined face leaning clamp assembly
CN105954123A (en) * 2016-06-01 2016-09-21 泉州台商投资区杰雄机械设备设计室 Glass detecting system with titanium alloy rack impact combined with polish ring, gear turnover plate and circular rail pressing plates
CN106018136A (en) * 2016-06-01 2016-10-12 温州市张衡科技服务有限公司 Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate
CN106053261A (en) * 2016-06-01 2016-10-26 温州市张衡科技服务有限公司 Glass detection framework with molybdenum alloy screw, halo camera, hydraulic mechanism, turning plate, inclined sliding groove and clamp
CN106092783A (en) * 2016-06-01 2016-11-09 泉州台商投资区杰雄机械设备设计室 Molybdenum alloy combined impulse ring of light hydraulic swivel bearing fixture glass detection framework
CN106092782A (en) * 2016-06-01 2016-11-09 温州市张衡科技服务有限公司 Application revolution combined impulse light rim gear wheel turntable ladder clamping plate glass detection method

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