CN106018136A - Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate - Google Patents

Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate Download PDF

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Publication number
CN106018136A
CN106018136A CN201610381503.7A CN201610381503A CN106018136A CN 106018136 A CN106018136 A CN 106018136A CN 201610381503 A CN201610381503 A CN 201610381503A CN 106018136 A CN106018136 A CN 106018136A
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China
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longitudinal
turnover panel
handle
hole
gear
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CN201610381503.7A
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Chinese (zh)
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孙冬兰
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WENZHOU ZHANGHENG TECHNOLOGY SERVICE Co Ltd
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WENZHOU ZHANGHENG TECHNOLOGY SERVICE Co Ltd
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Priority to CN201610381503.7A priority Critical patent/CN106018136A/en
Publication of CN106018136A publication Critical patent/CN106018136A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention relates to a toughened glass testing method, particularly a glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate. As improvement, key component assembly includes: an industrial camera three-dimensional moving part and a linkage connecting rod part. The fragment test steps include: holding a turnover plate handle on a vertical surface at the rear end of the test turnover plate by hand and exerting strength downward, locking and fixing the test turnover plate at a horizontal state; placing a bearing trough corner clamp plate assembly on the test turnover plate; fixing a to-be-tested trapezoid glass plate, then starting an air pressure power source to smash the trapezoid glass plate; starting the industrial camera to perform camera shooting, and transmitting the fragment image to a computer processing center; clearing away glass fragments, making toughened glass fragments fall into a broken glass collection vehicle through a broken glass guider; and carrying out resetting, and bringing the test turnover plate to a horizontal state again.

Description

Application screw rod ring of light shooting handle turnover panel bearing clamping plate glass detection method
Technical field
The present invention relates to a kind of safety glass test verification method, the test verification system particularly relating to wear industrial camera substitutes manually-operated application screw rod ring of light shooting handle turnover panel bearing clamping plate glass detection method.
Background technology
In the glass applications of the special dimensions such as automobile, one is designed perfect cubing is to determine the stay-in-grade important factor of a glass product.Multiformity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, there is no unified stationary machines, glass periphery can only be retrained by adhesive tape or other modes, or on safety glass, cover thin film, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test machine is the most necessary.
Since Gordon Gaile G is in 1996 Year once published an article " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: (1) image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.
Summary of the invention
The problem existed for above prior art, the present invention is not only additionally arranged screw rod camera assembly on integral-rack, also uses surrounding illumination component to link with cylinder impact assembly to improve effect;In conjunction with turnover panel handle direct Turnover testing turnover panel, it is equipped with screw fastening and locks solid test turnover panel, particularly it is provided with the bearing groove corner clip board component of surrounding isoplanar work, achieve the safety glass to difformity dimensions, a kind of inspection machine can be shared to do fragmentation test, specific as follows:
Application screw rod ring of light shooting handle turnover panel bearing clamping plate glass detection method, in the support side plate of integral-rack both sides, plane is the most all fixed with turnover panel bearing and lock pin bearing;There is turnover panel rotating shaft test turnover panel both sides, and the turnover panel rotating shaft of both sides is the most rotatable to be fixed in turnover panel bearing, and rear shear plate upper bit has plane in back plate, lower plane after plane holds test turnover panel in back plate;Turnover panel bearing the most fixed cullet guider between plane together with lock pin bearing and in support side plate, cullet guider lower port falls within cullet collecting cart upper port;Fixed bearing groove corner clip board component in plane on described test turnover panel, it is tiller grip that described test turnover panel rear end facade has turnover panel handle, turnover panel handle two curved arc end, and the tiller grip of two curved arc ends is all fixed on the facade of test turnover panel rear end;
Rear slider square hole is had, for being slidably matched between rear slider square hole and laterally side's rail on shooting rear slider;Fixed longitudinal biconvex track between shooting rear slider and shooting front-slider, longitudinal biconvex track side is provided with longitudinal rack, vertical slide block inside casing is had on longitudinal sliding block, longitudinal dual-cavity is all had on vertical slide block inside casing top and bottom, for being slidably matched between longitudinal dual-cavity and longitudinal biconvex track, fixed longitudinal crank handle and lifting motor on longitudinal sliding block, longitudinal crank handle drives longitudinal gear, longitudinal gear to be meshed with longitudinal rack;
Having front-slider inside casing on shooting front-slider, front-slider inside casing top and bottom all have horizontal dual-cavity, for being slidably matched between horizontal dual-cavity and laterally biconvex track, horizontal biconvex track side is provided with horizontal tooth bar;Fixed horizontal crank handle on shooting front-slider, horizontal crank handle drives transverse gear, and transverse gear is meshed with horizontal tooth bar;
On one described circular abutment of heel row, rotary sliding is combined with surrounding illumination component, and on a front-seat circular abutment, rotary sliding is combined with cylinder impacter;There is the oblique handle of the ring of light on surrounding illumination component, the oblique handle of the ring of light has oblique handle anchor tip, oblique handle anchor tip rotation can be connected to oblique handle universal joint;Cylinder impacter slip is fixed on impact cross bar, impact cross bar has cross bar anchor tip, cross bar anchor tip rotation can be connected to cross bar universal joint;It is connected by linkage connecting rod between cross bar universal joint and described oblique handle universal joint;
As improvement: critical component assembles and includes that industrial camera three-dimensional moves parts and linkage linkage component, and fragmentation test step:
One, critical component assembles:
(1), industrial camera three-dimensional moves parts:
The structural principle that longitudinal longitudinal gear mechanism of crank handle driving drives transverse gear mechanism with horizontal crank handle is identical:
Longitudinal crank handle drives longitudinal gear mechanism to include: longitudinal crank handle and the longitudinal axis hole on longitudinal gear and longitudinal sliding block and hole, vertical gear location;Laterally crank handle drives transverse gear mechanism to include: the laterally horizontal axis hole on crank handle and transverse gear and shooting front-slider and hole, contrate gear location;
Longitudinal crank handle drives longitudinal gear mechanism to assemble:
There is support location lining on vertical slide block inside casing lower plate through hole, support and have vertical gear to position hole on the lining of location;Vertical gear axle on longitudinal gear is demountable structure, transmission flat key is had on vertical gear axle, gear blind hole is had on longitudinal gear, gear keyway is had in gear blind hole, gear keyway in gear blind hole coordinates with transmission flat key, between vertical gear axle and gear blind hole, fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key between vertical gear axle and longitudinal gear;
Longitudinal axis step section, longitudinal axis shelves shoulder section and longitudinal axis handle section is had successively above vertical gear axle;There is the longitudinal axis hypomere vertical gear axle lower end, longitudinal axis hypomere passes through longitudinal axis hole, gear blind hole successively, coordinating for rotatable between longitudinal axis hypomere with hole, vertical gear location, it is to limit the axial top offset of vertical gear that longitudinal axis hypomere has dismountable retaining pivot pin, the effect of retaining pivot pin;
Coordinate for rotary sliding between longitudinal axis step section with longitudinal axis hole;Longitudinal axis shelves shoulder section is positioned at plane on longitudinal sliding block;Having vertical handle through hole on longitudinal crank handle, vertical handle through hole matches with longitudinal axis handle section, is fixed by being connected pivot pin between longitudinal axis handle section with vertical handle through hole;
(2), linkage linkage component:
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium jag through hole with connecting rod cross bar axle;Being fixed by cross bar with cross bar pitman shaft can rotation be connected fixing between jag through hole single head universal with described cross bar through hole;To can rotation be connected fixing between connecting-rod inclined pommel hole with tiltedly handle universal jag through hole with connecting-rod inclined arbor;Being fixed with described oblique handle by universal for oblique handle single head through hole with oblique handle pitman shaft can rotation be connected fixing between jag through hole;
Two, fragmentation test step step is as follows:
(1), start lifting motor drive vertical screw rotate forward, then drive nut slider face make rise move;
(2), grasping and exert oneself downwards on the turnover panel handle on the facade of test turnover panel rear end so that test turnover panel rear end lower plane pushes down plane in back plate, test turnover panel presents level;Rotate the lock pin crank handle of both sides respectively, match with lock pin bearing inner hole thread by means of stud lock pin so that cylinder bulb enters in hole, lock pin location, and test turnover panel is locked in level;
(3), bearing groove corner clip board component is placed on above test turnover panel, for being slidably matched between bearing slideway on first retained part and the rolling bearing on the 4th sliding corner, for being slidably matched between bearing slideway on 4th retained part and the rolling bearing on the 3rd sliding corner, for being slidably matched between bearing slideway on second retained part and the rolling bearing on the first sliding corner, for being slidably matched between bearing slideway on 3rd retained part and the rolling bearing on the second sliding corner, make the first clamping plate that four physical dimensions are identical, second clamping plate, a surrounding ambient is surrounded between three-ply board and the 4th clamping plate;
(4), shattered glass: be test for after trapezoidal glass plate is fixed, regulate the impact cross bar height on circular abutment, hold cross bar becket, by cylinder impacter along with impact cross bar together, rotate to trapezoidal glass plate around circular abutment cylindrical;Meanwhile, under the effect of linkage connecting rod, surrounding illumination component automatically moves out trapezoidal glass plate, improves working performance;Start Pneumatic pressure power source, the downward rapid movement of cylinder piston rod in cylinder lagging, be attended by cylinder piston rod and the jump bit cone thereof of 20 to 24 joules (J), trapezoidal glass plate is smashed;
(5), shooting is taken pictures: again holds cross bar becket, by cylinder impacter along with impact cross bar together, is rotated away from trapezoidal glass plate around circular abutment cylindrical;Under the effect of linkage connecting rod, surrounding illumination component automatic rotary is transferred to trapezoidal glass plate to image the position taken pictures, and the energising of square fluorescent tube produces annular beam auxiliary photo-taking;
With the horizontal crank handle of hand traverse, laterally crank handle drives forward and reverse selection of transverse teeth crop rotation to rotate, transverse gear is meshed with horizontal tooth bar, shooting front-slider and shooting rear slider and longitudinal biconvex track and longitudinal sliding block is driven to make left and right regulation mobile so that industrial camera moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction crank handle, longitudinal crank handle drives longitudinal gear to make forward and reverse selection rotation, and longitudinal gear is meshed with longitudinal rack;Longitudinal sliding block is driven to make forward and backward regulation mobile so that industrial camera moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor drives vertical screw to reversely rotate, and then drives nut slider face to make decline mobile;
Start industrial camera shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the trapezoidal glass plate carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by square fluorescent tube, and along with the oblique handle of the ring of light is centered by rotating disk endoporus, reversely rotate removal test turnover panel;Removing whole bearing groove corner clip board component, opposite direction rotates the stud lock pin on the lock pin crank handle of both sides so that stud lock pin exits the hole, lock pin location of test turnover panel both sides, releases locking positioning;The turnover panel handle grasped on the facade of test turnover panel rear end is lifted up, and test turnover panel rear end lower plane is away from plane in back plate;When, after test turnover panel run-off the straight 10 to 20 degree, disposing the safety glass fragment of plane on test turnover panel easily, safety glass fragment, through cullet guider, is fallen among cullet collecting cart;
(7), reset work: again holding turnover panel handle with hands and exert oneself downwards, test turnover panel rear end lower plane pushes down plane in back plate again, and test turnover panel presents level again;Rotate the stud lock pin on the lock pin crank handle of both sides the most respectively so that stud lock pin enters the lock pin of test turnover panel both sides and positions locking positioning in hole, and test turnover panel being again at level, preparing as long as being test for trapezoidal glass plate for next.
Beneficial effects of the present invention:
(1), the present invention uses horizontal crank handle to drive forward and reverse selection of transverse teeth crop rotation to rotate so that industrial camera moves left and right and aligns to the left and right wanting picture-taking position;Longitudinal crank handle drives longitudinal gear to make forward and reverse selection rotation so that industrial camera moves forward and backward and aligns to before and after wanting picture-taking position;Drive vertical screw to rotate in conjunction with lifting motor, then drive nut slider face to move up and down, finally realize industrial camera three-dimensional the most mobile.Cross bar universal joint on cylinder impacter and between the oblique handle universal joint on surrounding illumination component by linkage connecting rod be connected realization linkage, improve operating efficiency;
(2), present invention improves the labor intensity that safety glass fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes;Turnover panel handle directly drives the test turning structure of turnover panel to arrange, it is simple to removes chunk glass, is equipped with cullet guider, it is ensured that chunk glass does not scatters;In turnover panel handle combination back plate, plane holds lower plane after test turnover panel, match with lock pin bearing inner hole thread in conjunction with stud lock pin, cylinder bulb is made to enter in hole, lock pin location, test turnover panel is locked in level, overcome turnover panel handle and self there is no the defect of self-locking, making in whole test process, test turnover panel keeps firm.
Particularly apply cylinder impacter;Cylinder impacter can be remotely connected to Pneumatic pressure power source control room easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(3), bearing groove corner clip board component is used, every clamping plate are made up of retained part and sliding corner, sliding corner is relative to the rotatable design of retained part, it is achieved that can continuously adjust the tetragon glass of different specification size and different angle and fix;Particularly disk spring and the compound action of knob nut, both accomplished to move without rocking with relative rotation between the retained part of every clamping plate and sliding corner, and the convenient angle that freely adjusts, different angle tetragon glass are fixed by adaptation;Again can be by integral for tightened relative between the retained part of every clamping plate and sliding corner, square toes chamfering guarantees that four faces, limit on stud square toes can be constituted with described square groove and is slidably matched, and stud square toes will not rotate along with knob nut.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the surrounding illumination component 800 stereoscopic appearance figure in Fig. 1.
Fig. 3 is capstan bracing ring 820 enlarged drawing in Fig. 1.
Fig. 4 is cylinder impacter 590 enlarged drawing in Fig. 1.
Fig. 5 is that the surrounding illumination component 800 in Fig. 1 is positioned at trapezoidal glass plate 600 upper states figure.
Fig. 6 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Fig. 7 be Fig. 1 be the linkage connecting rod 222 position enlarged drawing in Fig. 5.
Fig. 8 is that linkage connecting rod 222 two ends in Fig. 7 are connected to image universal joint and impact universal joint.
Fig. 9 is the independent axonometric chart of linkage connecting rod 222 in Fig. 7
Figure 10 is the independent axonometric chart of oblique handle universal joint 475 in Fig. 7.
Figure 11 is the independent axonometric chart of cross bar universal joint 375 in Fig. 7.
Figure 12 is the longitudinal sliding block 609 in Fig. 1 and longitudinal biconvex track 601 binding site partial enlarged drawing.
Figure 13 is axonometric chart after the longitudinal biconvex track 601 in Figure 12 rotates.
Figure 14 is that the screw rod camera assembly 900 in Figure 12 drives longitudinal gear 423 mechanism position enlarged drawing with longitudinal crank handle 421.
Figure 15 is the profile in Figure 12 along longitudinal gear 423 axial line.
Figure 16 is axonometric chart after the longitudinal sliding block 609 in Figure 12 and lifting saddle 930 molectron rotation.
Figure 17 is the lifting motor 910 in Figure 12 and vertical screw 912 molectron axonometric chart.
The cylinder bulb 199 of stud lock pin 189 termination in Figure 18 and hole 198, lock pin location binding site along stud lock pin 189 axial line vertical cross section.
Figure 19 is cylinder bulb 199 and hole 198, the lock pin location disengaged condition of stud lock pin 189 termination in Figure 18.
Figure 20 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 21 is the independent stereoscopic appearance figure of test turnover panel 190 in Fig. 1.
Figure 22 is turnover panel handle 155 axonometric chart of Figure 21.
Figure 23 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Figure 24 is the profile along the axis of symmetry in Figure 23.
Figure 25 is the independent stereoscopic appearance figure of cullet guider 140 part in Figure 23.
Figure 26 is the profile along the axis of symmetry in Figure 25.
Figure 27 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Figure 23.
Figure 28 is the profile along the axis of symmetry in Figure 27.
Figure 29 is cylinder impacter 590 profile in Fig. 4.
Figure 30 is that the bearing groove corner clip board component 500 in Fig. 1 is at the top view being applied in combination.
Figure 31 is that the bearing groove corner clip board component 500 in Figure 30 presents parallelogram state figure.
Figure 32 is the A A profile in Figure 30.
Figure 33 is the partial enlarged drawing in Figure 32.
Figure 34 is the second sliding corner 528 position partial enlarged drawing in Figure 31.
Figure 35 is the B B profile in Figure 31 or Figure 37.
Figure 36 is the second retained part 529 part in Figure 35.
Figure 37 is the enlarged drawing of the second sliding corner 528 in Figure 35.
Figure 38 is the face upwarding stereogram of Figure 37.
Figure 39 is to unload except rolling bearing 541 in Figure 38.
Figure 40 is the partial enlarged drawing at disk spring 110 position in Figure 35.
Figure 41 is disk spring 110 enlarged drawing in Figure 40.
Figure 42 is the top view of Figure 41.
Figure 43 is the axonometric chart of the square toes stud 100 in Figure 42.
Figure 44 is the 3rd retained part 539 part in Figure 35.
Figure 45 is that sampling standard is taken pictures shooting figure.
Figure 46 is to set up shooting effect figure after square fluorescent tube 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, fixed bearing groove corner clip board component 500 on test turnover panel 190, fixed trapezoidal glass plate 600 on bearing groove corner clip board component 500, cylinder impacter 590 is positioned at directly over trapezoidal glass plate 600 in running order.
In Fig. 5, cylinder impacter 590 removes and does not works directly over trapezoidal glass plate 600, and surrounding illumination component 800 is positioned at directly over trapezoidal glass plate 600 in running order.
In Fig. 6, bearing groove corner clip board component 500 is removed, and test turnover panel 190 is in rotation heeling condition, and the glass fragment after trapezoidal glass plate 600 is crashed to pieces also is cleaned.
In Fig. 7, the shooting universal joint at linkage connecting rod 222 two ends and impact universal joint respectively connected the oblique handle of the ring of light 810 and impact cross bar 562.
Fig. 8 is the oblique handle universal joint 475 in Fig. 7 and cross bar universal joint 375 handle 810 oblique with the ring of light respectively and impact cross bar 562 is separated.
In Figure 45, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
In Figure 46, after setting up square fluorescent tube 888, after trapezoidal glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.
nullFig. 1、Fig. 2、Fig. 4、Fig. 5、Fig. 6、Fig. 7、Fig. 8、Fig. 6、Figure 12、Figure 14、Figure 20、Figure 21、In Figure 23 and Figure 30,Application screw rod ring of light shooting handle turnover panel bearing clamping plate glass detection method,Integral-rack includes the support side plate 200 of both sides、Rear shear plate 176、Bottom narrow boards 175 and four circular abutments 566,Fixed two circular abutments 566 in every support side plate 200,Two circular abutment 566 upper ends of heel row are all fixed with column termination 604,Front-seat two circular abutment 566 upper ends are all fixed with column pile crown 240,Laterally side's rail 602 it is fixed with between two column terminations 604,Horizontal biconvex track 480 it is fixed with between two column pile crowns 240,It is respectively fixed with vertical equity bar 603 between two column terminations 604 and two column pile crowns 240;
In the support side plate 200 of integral-rack both sides, plane is the most all fixed with turnover panel bearing 163 and lock pin bearing 180;There is turnover panel rotating shaft 196 test turnover panel 190 both sides, and the turnover panel rotating shaft 196 of both sides is the most rotatable to be fixed in turnover panel bearing 163, and rear shear plate 176 upper bit has plane 717 in back plate, lower plane after plane 717 holds test turnover panel 190 in back plate;Turnover panel bearing 163 the most fixed cullet guider 140 between plane together with lock pin bearing 180 and in support side plate 200, cullet guider 140 lower port falls within cullet collecting cart 300 upper port;
Lock pin is had to position hole 198 on the vertical of test turnover panel 190 both sides, lock pin bearing 180 inner hole thread matches with stud lock pin 189 external screw thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in hole 198, lock pin location, the support side plate 200 of test turnover panel 190 with both sides is fixed;As improvement:
Fixed bearing groove corner clip board component 500 in plane on described test turnover panel 190, turnover panel handle 155 is had on described test turnover panel 190 rear end facade, 155 liang of curved arc ends of turnover panel handle are tiller grip 818, and the tiller grip 818 of two curved arc ends is all fixed on the facade of test turnover panel 190 rear end;
Rear slider square hole 262 is had, for being slidably matched between rear slider square hole 262 and laterally side's rail 602 on shooting rear slider 420;Fixed longitudinal biconvex track 601 between shooting rear slider 420 and shooting front-slider 429, longitudinal biconvex track 601 side is provided with longitudinal rack 425, vertical slide block inside casing 906 is had on longitudinal sliding block 609, longitudinal dual-cavity 422 is all had on vertical slide block inside casing 906 top and bottom, for being slidably matched between longitudinal dual-cavity 422 and longitudinal biconvex track 601, fixed longitudinal crank handle 421 and lifting motor 910 on longitudinal sliding block 609, longitudinal crank handle 421 drives longitudinal gear 423, longitudinal gear 423 to be meshed with longitudinal rack 425;
Having front-slider inside casing 244 on shooting front-slider 429, front-slider inside casing 244 top and bottom all have horizontal dual-cavity 268, for being slidably matched between horizontal dual-cavity 268 and laterally biconvex track 480, horizontal biconvex track 480 side is provided with horizontal tooth bar 435;Fixed horizontal crank handle 241 on shooting front-slider 429, horizontal crank handle 241 drives transverse gear 243, transverse gear 243 to be meshed with horizontal tooth bar 435;
On the circular abutment 566 that heel row one is described, rotary sliding is combined with surrounding illumination component 800, and on a front-seat circular abutment 566, rotary sliding is combined with cylinder impacter 590;There is the oblique handle of the ring of light 810 on surrounding illumination component 800, the oblique handle of the ring of light 810 has oblique handle anchor tip 477, oblique handle anchor tip 477 rotation can be connected to oblique handle universal joint 475;Cylinder impacter 590 slip is fixed on impact cross bar 562, impact cross bar 562 has cross bar anchor tip 377, cross bar anchor tip 377 rotation can be connected to cross bar universal joint 375;It is connected by linkage connecting rod 222 between cross bar universal joint 375 and described oblique handle universal joint 475.
As improving further: in Figure 15, Figure 17, Figure 18 and Figure 19, described screw rod camera assembly 900 includes longitudinal sliding block 609, lifting motor 910, vertical screw 912, lifting nut 921, industrial camera 950;Longitudinal dual-cavity 422 is had on longitudinal sliding block 609, for being slidably matched between longitudinal dual-cavity 422 and longitudinal biconvex track 601 gabarit, there is motor seat board 961 longitudinal sliding block 609 side, four lifting screws 941 and screw rod perforation 949 is had on motor seat board 961, lifting saddle 930 is had on motor seat board 961 lower plane, lifting saddle 930 medial surface has lifting guide groove face 932, has screw rod to position hole 948 bottom lifting saddle 930;
Lifting nut 921 gabarit is nut slider face 923, slidably coordinates for vertical between nut slider face 923 with lifting guide groove face 932;Four lifting screws 944 pass through four through hole flanges 914 and lifting screw 941 threaded engagement, lifting motor 910 is fixed on plane on motor seat board 961 by four lifting screws 944, it is vertical screw 912 on lifting motor 910 outfan axle, vertical screw 912 and lifting nut 921 threaded engagement, four through hole flanges 914 are had between lifting motor 910 and vertical screw 912, vertical screw 912 end is location light beam 918, coordinates for rotary sliding between location light beam 918 with hole 948, screw rod location;There is horizontally disposed camera pedestal 925 lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively.
As improving further: in Fig. 1, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10 and Figure 11, described oblique handle anchor tip 477 has oblique handle fix jag through hole 472, described cross bar anchor tip 377 has cross bar to fix jag through hole 372;Described oblique handle universal joint 475 one end has oblique handle universal single head through hole 764, oblique handle universal joint 475 other end to have oblique handle universal jag through hole 742, is spatial vertical between oblique handle universal single head through hole 764 and tiltedly handle universal jag through hole 742;There is cross bar universal single head through hole 763 described cross bar universal joint 375 one end, and cross bar universal joint 375 other end has cross bar universal jag through hole 752, is spatial vertical between cross bar universal single head through hole 763 and cross bar universal jag through hole 752;Described linkage connecting rod 222 one end is rotatably connected connecting-rod inclined pommel head 473, and connecting-rod inclined pommel head 473 has connecting-rod inclined pommel hole 744;Linkage connecting rod 222 other end is rotatably connected connecting rod cross bar termination 373, and connecting rod cross bar termination 373 has connecting rod cross bar stomidium 743;Can rotation be connected by connecting rod cross bar axle 374 between connecting rod cross bar stomidium 743 jag universal with cross bar through hole 752, cross bar universal single head through hole 763 is fixed with cross bar and can rotation be connected by cross bar pitman shaft 376 between jag through hole 372;Can rotation be connected by connecting-rod inclined arbor 474 between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742, oblique handle universal single head through hole 764 is fixed with tiltedly handle and can rotation be connected by oblique handle pitman shaft 476 between jag through hole 472.
As improving further: in Fig. 1, Fig. 4, Fig. 5, Fig. 6 and Figure 29, cylinder impacter 590 includes impacter frame 567, cylinder lagging 591 and cylinder piston rod 595;Cylinder piston rod 595 lower end has jump bit cone 596, cylinder lagging about 591 to be respectively arranged with turnover trachea top connection 593 and turnover trachea lower contact 592;Cylinder piston rod 595 is fixed as one with sealing piston 527, and there is seal with screwed joint end cap 526 at cylinder lagging 591 two ends, are welded and fixed between cylinder lagging 591 and impacter frame 567;Cylinder piston rod 595 lower end has jump bit cone 596, cylinder lagging about 591 to be respectively arranged with turnover trachea top connection 593 and turnover trachea lower contact 592;Impact frame square hole 564 is had, for being slidably matched between impact frame square hole 564 and described impact cross bar 562 gabarit in impacter frame 567;Impact cross bar 562 one end has cross bar becket 599, impact cross bar 562 other end to have impact slide block 666, impact slide block 666 has impact block circular hole 636, impact block circular hole 636 coordinate with a front-seat circular abutment 566 cylindrical rotary sliding;Liftable fixed altitude location circle 565 on this described circular abutment 566 front-seat, altitude location circle 565 has holding screw 594, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 562.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the described ring of light oblique handle 810 upper end has light oblique handle rotating disk 830, the ring of light oblique handle 810 lower end to have a square fluorescent tube 888, and light oblique handle rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832;Bracing ring endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on capstan bracing ring 820, one circular abutment 566 of described bracing ring endoporus 826 and heel row is slidably matched, and capstan bracing ring 820 is fixed on the circular abutment 566 that heel row one is described by described bracing ring trip bolt 894;Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row so that described square fluorescent tube 888 rotates in set height position.
As improving further: in Fig. 1, Fig. 5, Fig. 6, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29, described cullet guider 140 is surrounded together with end swash plate 141 after guider and guider front vertical plate 143 by guider biside plate 142, guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148;Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166;Collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end is had to also have collecting cart handle 622 on cullet collecting cart 300 flat board respectively;Collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and it is 48 millimeters less than the distance of three contour end faces 616 that collecting cart back incline 619 has back incline upper surface 661, back incline upper surface 661;The floor projection size that back incline upper surface 661 and three contour end faces 616 are surrounded is more than guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters less than the distance of three contour end faces 616;Around bottom cullet collecting cart 300, one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
As improving further: in Figure 30, Figure 31, Figure 32, Figure 33, Figure 34, Figure 35, Figure 36, Figure 37, Figure 38, Figure 39, Figure 40, Figure 41, Figure 42, Figure 43 and Figure 44, described bearing groove corner clip board component 500 includes first clamping plate the 510, second clamping plate 520, three-ply board 530 and the 4th clamping plate 540 that four physical dimensions are identical, every clamping plate are made up of retained part and sliding corner, are rotatably connected by square toes stud 100 between retained part and the sliding corner of every clamping plate;The lower surface of described sliding corner is the lower plane 561 that trackslips, trackslip and have rotation through hole 108 on lower plane 561, rotate through hole 108 side and have corner window 531, rotate through hole 108 opposite side and have bearing bearing pin 574, bearing bearing pin 574 is positioned at and trackslips on lower plane 561, pivot pin bearing section 578 is had on bearing bearing pin 574, it it is pivot pin step 576 between pivot pin bearing section 578 and described bearing bearing pin 574, described pivot pin bearing section 578 outer end is bearing section outer face 575, and described pivot pin bearing section 578 has snap ring groove 579;Being fixed with rolling bearing 541 inner ring on described pivot pin bearing section 578, rolling bearing 541 inner ring inboard againsts pivot pin step 576, snap ring groove 579 has axle jump ring 511, axle jump ring 511 keep off outside rolling bearing 541 inner ring;The upper surface of described retained part is plane 516 on clamping plate, on clamping plate, there is bearing slideway 514 one end of plane 516, there is transition fluting 571 on bearing slideway 514 and clamping plate between plane 516, bottom bearing slideway 514, have blind slot space 517, and the described single-ended opening of bearing slideway 514;On described clamping plate, the other end of plane 516 has step through-hole 109, and the clamping plate between step through-hole 109 and bearing slideway 514 have in plane 516 corner scale 513;
There is square groove 129 described step through-hole 109 lower end, has spring stationary plane 117 between square groove 129 and described step through-hole 109;Stud cylindrical 118 and stud square toes 119 are had on described square toes stud 100, four faces, limit having square toes chamfering 144, the effect of square toes chamfering 144 to be to ensure that on stud square toes 119 between two adjacent four faces, limit of stud square toes 119 can be slidably matched with described square groove 129 composition;Spring supporting face 112 is had between stud square toes 119 and stud cylindrical 118;Disk spring 110 is made up of disc spring outer shroud 115 and disc spring spoke 114, and disc spring outer shroud 115 is close to described spring stationary plane 117, and disc spring spoke 114 relies on described spring supporting face 112;
After described square toes stud 100 male end passes through square groove 129 and disk spring 110 and step through-hole 109 successively; square toes stud 100 male end passes through rotation through hole 108 again; square toes stud 100 male end is fixed with knob nut 588 threaded engagement; the rotatable overlap joint of lower plane 561 that will trackslip is fixed on clamping plate in plane 516, it is ensured that the lower plane 561 that trackslips is in sustained height with plane 516 on described clamping plate.
When knob nut 588 unclamps, can move with relative rotation between retained part and the sliding corner of every clamping plate, under the effect of disk spring 110, will not rock between retained part and the sliding corner of every clamping plate, the convenient angle that freely adjusts, the adaptation fixed clamp to different angle tetragon glass;When knob nut 588 is tightened, between retained part and the sliding corner of every clamping plate, tightened relative is integral, it is ensured that accurately test.
As improving further: having clamping slope 515 on described clamping plate inside plane 516, on clamping slope 515 and described clamping plate, the angle between plane 516 is 55 degree;Having slip-off preventing groove 585, slip-off preventing groove 585 degree of depth on clamping slope 515 is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters;On clamping slope 515, also extruding is fixed with rubber tabletting 551, and rubber tabletting 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters;For being slidably matched between bearing slideway 514 on every clamping plate and the rolling bearing 541 on adjacent cleats, between the transition fluting 571 on every clamping plate and the bearing bearing pin 574 on adjacent cleats, there are 1.5 to 1.7 millimeters of gaps;Distance between axle jump ring 511 and bearing section outer face 575 is 1.2 millimeters.
In embodiment, in Figure 12, Figure 13, Figure 14 and Figure 15, the structural principle that longitudinal crank handle 421 drives longitudinal gear 423 mechanism to drive transverse gear 243 mechanism with horizontal crank handle 241 is identical:
Longitudinal crank handle 421 drives longitudinal gear 423 mechanism to include: longitudinal crank handle 421 and the longitudinal axis hole 412 on longitudinal gear 423 and longitudinal sliding block 609 and hole 247, vertical gear location;Laterally crank handle 241 drives transverse gear 243 mechanism to include: the laterally horizontal axis hole 499 on crank handle 241 and transverse gear 243 and shooting front-slider 429 and hole 491, contrate gear location;
Drive detailed description as a example by longitudinal gear 423 mechanism as follows by longitudinal crank handle 421:
There is support location lining 347 on vertical slide block inside casing 906 lower plate through hole, support and have vertical gear to position hole 247 on the lining 347 of location;Vertical gear axle 341 on longitudinal gear 423 is demountable structure, transmission flat key 345 is had on vertical gear axle 341, gear blind hole 242 is had on longitudinal gear 423, gear keyway is had in gear blind hole 242, gear keyway in gear blind hole 242 coordinates with transmission flat key 345, between vertical gear axle 341 and gear blind hole 242, fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key 345 between vertical gear axle 341 and longitudinal gear 423;
Longitudinal axis step section 734, longitudinal axis shelves shoulder section 348 and longitudinal axis handle section 349 is had successively above vertical gear axle 341;There is longitudinal axis hypomere 346 vertical gear axle 341 lower end, longitudinal axis hypomere 346 passes through longitudinal axis hole 412, gear blind hole 242 successively, coordinate for rotatable between longitudinal axis hypomere 346 with hole 247, vertical gear location, having dismountable retaining pivot pin 343 on longitudinal axis hypomere 346, the effect of retaining pivot pin 343 is to limit vertical gear axle 341 to shift up;
Coordinate for rotary sliding between longitudinal axis step section 734 with longitudinal axis hole 412;Longitudinal axis shelves shoulder section 348 is positioned at plane on longitudinal sliding block 609;Having vertical handle through hole 342 on longitudinal crank handle 421, vertical handle through hole 342 matches with longitudinal axis handle section 349, is fixed by being connected pivot pin 344 between longitudinal axis handle section 349 with vertical handle through hole 342;
Boards wall screw 197 is had on described test turnover panel 190, in every support side plate 200, plane is respectively arranged with two turnover panel seat screws 160 and two locking pin seat screws 186, in back plate, plane 717 exceeds 7 millimeters of plane in described support side plate 200, support side plate 200 thickness is 37 millimeters, rear shear plate 176 thickness is 27 millimeters, and bottom narrow boards 175 thickness is 17 millimeters.Support side plate 200 uses the disposable integral casting forming of grey cast-iron to be integral-rack with the material of rear shear plate 176 and bottom narrow boards 175, and bulk strength is high, and shock-absorbing effect is good.
The Boards wall screw 197 more than five is had on described test turnover panel 190, five clamping plate step through-holes 501 are had in plane 516 on the clamping plate of described the first retained part 519 in bearing groove corner clip board component 500, five sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, the first described retained part 519 is fixed on described test turnover panel 190, using the immobilizing foundation of the first retained part 519, bearing groove corner clip board component 500 entirety is all fixed on described test turnover panel 190.
One, complete machine assembling process:
Two curved arc ends on turnover panel handle 155 are tiller grip 818, are all weldingly fixed on by tiller grip 818 on described test turnover panel 190 rear end facade.
Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, cullet guider 140 generally in both sides four fixed pivot, particularly stable firmly.
Altitude location circle 565 is fixed on a circular abutment 566 at front row by holding screw 594, is inserted in by impact block circular hole 636 on circular abutment 566 external cylindrical surface at front row, and altitude location circle 565 torr impact slide block 666;Adjust altitude location circle 565 height so that when cylinder piston rod 595 runs to extreme lower position, can have the interference distance of 1.1 to 1.3 millimeters with trapezoidal glass plate 600, trapezoidal glass plate 600 can be smashed;For being slidably matched between impact frame square hole 564 and described impact cross bar 562 in impacter frame 567, turnover trachea top connection 593 and turnover trachea lower contact 592 connect high-pressure air pipe respectively, and is connected to high-pressure air source control system.
Capstan bracing ring 820 is fixed on the another kind of circular abutment 566 of heel row by bracing ring trip bolt 894, rotating disk endoporus 836 on oblique for light handle rotating disk 830 is inserted on circular abutment 566 external cylindrical surface of heel row, bracing ring upper surface 823 torr on capstan bracing ring 820 rotating disk lower surface 832 so that described square fluorescent tube 888 makees synchronous rotary motion in set height position;Adjust capstan bracing ring 820 height so that during work, square fluorescent tube 888 is 4 to 6 millimeters apart from the height gap of trapezoidal glass plate 600.
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium 743 jag through hole 752 with connecting rod cross bar axle 374, wherein, for being slidably matched between connecting rod cross bar axle 374 and connecting rod cross bar stomidium 743, it is interference fit between connecting rod cross bar axle 374 and cross bar universal jag through hole 752;Being fixed by cross bar with cross bar pitman shaft 376 can rotation be connected fixing between jag through hole 372 single head universal with described cross bar through hole 763, wherein, for being slidably matched between cross bar pitman shaft 376 and cross bar universal single head through hole 763, cross bar pitman shaft 376 and cross bar are fixed between jag through hole 372 as interference fit;To can rotation be connected fixing between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742 with connecting-rod inclined arbor 474, wherein, for being slidably matched between connecting-rod inclined arbor 474 and connecting-rod inclined pommel hole 744, it is interference fit between connecting-rod inclined arbor 474 and tiltedly handle universal jag through hole 742;Being fixed with described oblique handle by universal for oblique handle single head through hole 764 with oblique handle pitman shaft 476 can rotation be connected fixing between jag through hole 472, wherein, tiltedly for being slidably matched between handle pitman shaft 476 and oblique handle universal single head through hole 764, oblique handle pitman shaft 476 and tiltedly handle are fixed between jag through hole 472 as interference fit;
When two, safety glass being done fragmentation test, step is as follows:
(1), start lifting motor 910 and drive vertical screw 912 to rotate forward, then drive nut slider face 923 to make to rise mobile, promote industrial camera 950 so it does not produce interference with linkage connecting rod 222.
(2), grasping and exert oneself downwards on the turnover panel handle 155 on the facade of test turnover panel 190 rear end so that test turnover panel 190 rear end lower plane pushes down plane 717 in back plate, test turnover panel 190 presents level;Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189 so that cylinder bulb 199 enters in hole 198, lock pin location, and test turnover panel 190 is locked in level;
null(3)、Bearing groove corner clip board component 500 is placed on above test turnover panel 190,For being slidably matched between bearing slideway 514 on first retained part 519 and the rolling bearing 541 on the 4th sliding corner 548,For being slidably matched between bearing slideway 514 on 4th retained part 549 and the rolling bearing 541 on the 3rd sliding corner 538,For being slidably matched between bearing slideway 514 on second retained part 529 and the rolling bearing 541 on the first sliding corner 518,For being slidably matched between bearing slideway 514 on 3rd retained part 539 and the rolling bearing 541 on the second sliding corner 528,Make the first clamping plate 510 that four physical dimensions are identical、Second clamping plate 520、A surrounding ambient is surrounded between three-ply board 530 and the 4th clamping plate 540;Space is had between axle jump ring 511 on 4th clamping plate 540 and the blind slot space 517 on the first clamping plate 510; space is had between axle jump ring 511 on three-ply board 530 and the blind slot space 517 on the 4th clamping plate 540; space is had between axle jump ring 511 on second clamping plate 520 and the blind slot space 517 on three-ply board 530; space is had, it is ensured that smooth slippage is without hindrance between axle jump ring 511 on first clamping plate 510 and the blind slot space 517 on the second clamping plate 520;
Bearing groove corner clip board component 500 there is clamping plate step through-hole 501 in plane 516 on the clamping plate of at least one retained part, sunk screw 195 passes through clamping plate step through-hole 501 and matches with Boards wall screw 197, and bearing groove corner clip board component 500 is fixed on plane on test turnover panel 190;Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test turnover panel 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one, the rubber tabletting 551 on every clamping plate is made tightly to touch four limit outer rims of trapezoidal glass plate 600 to be detected;The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for trapezoidal glass plate 600 broken;
Further, it is also possible to utilize bearing groove corner clip board component 500 own wt, trapezoidal glass plate 600 is fixed on test turnover panel 190;Or use extenal fixation part remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 to be fixed on test turnover panel 190 successively;
(4), shattered glass: be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, by cylinder impacter 590 along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical;Meanwhile, under the effect of linkage connecting rod 222, surrounding illumination component 800 automatically moves out above trapezoidal glass plate 600, improves working performance;
Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection 593, now turnover trachea lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, it is attended by cylinder piston rod 595 and the jump bit cone 596 thereof of 20 to 24 joules (J), trapezoidal glass plate 600 is smashed;The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;When jump bit cone 596 is displaced downwardly to extreme lower position, according to the program woven in advance at pneumatic source, it is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover trachea lower contact 592 air inlet, now turnover trachea top connection 593 refluxes to pneumatic source, and the cylinder piston rod 595 in cylinder lagging 591 is back up into highest order.Such scheme can realize remotely controlling to smash trapezoidal glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures the dangerous step generation of site operation personnel;
(5), shooting is taken pictures: again holds cross bar becket 599, by cylinder impacter 590 along with impact cross bar 562 together, is rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical;Under the effect of linkage connecting rod 222, surrounding illumination component 800 automatic rotary is transferred to above trapezoidal glass plate 600 to image the position taken pictures, and the energising of square fluorescent tube 888 produces annular beam auxiliary photo-taking;
With the horizontal crank handle of hand traverse 241, laterally crank handle 241 drives transverse gear 243 to make forward and reverse selection rotation, transverse gear 243 is meshed with horizontal tooth bar 435, shooting front-slider 429 and shooting rear slider 420 and longitudinal biconvex track 601 and longitudinal sliding block 609 is driven to make left and right regulation mobile so that industrial camera 950 moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction crank handle 421, longitudinal crank handle 421 drives longitudinal gear 423 to make forward and reverse selection rotation, and longitudinal gear 423 is meshed with longitudinal rack 425;Longitudinal sliding block 609 is driven to make forward and backward regulation mobile so that industrial camera 950 moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor 910 drives vertical screw 912 to reversely rotate, and then drives nut slider face 923 to make to decline mobile, and reduction industrial camera 950 is allowed to be positioned at above square fluorescent tube 888 7 to 8 millimeters;
Start industrial camera 950 shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, according to national standard, Figure 45 and Figure 46, requires that the trapezoidal glass plate 600 carrying out judging to destroy is the most qualified, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by square fluorescent tube 888, and along with the oblique handle of the ring of light 810 is centered by rotating disk endoporus 836, reversely rotate removal test turnover panel 190;Removing whole bearing groove corner clip board component 500, opposite direction rotates the stud lock pin 189 on the lock pin crank handle 187 of both sides so that stud lock pin 189 exits the hole 198, lock pin location of test turnover panel 190 both sides, releases locking positioning;The turnover panel handle 155 grasped on the facade of test turnover panel 190 rear end is lifted up, and test turnover panel 190 rear end lower plane is away from plane 717 in back plate;When, after test turnover panel 190 run-off the straight 10 to 20 degree, disposing the safety glass fragment of plane on test turnover panel 190 easily, safety glass fragment, through cullet guider 140, is fallen among cullet collecting cart 300;
(7), reset work: again holding turnover panel handle 155 with hands and exert oneself downwards, test turnover panel 190 rear end lower plane pushes down plane 717 in back plate again, and test turnover panel 190 presents level again;Rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides the most respectively, stud lock pin 189 is made to enter locking positioning in the hole 198, lock pin location of test turnover panel 190 both sides, test turnover panel 190 is again at level, prepares as long as being test for trapezoidal glass plate 600 for next;
(8), specific cullet guider 140 lower port falls within cullet collecting cart 300 upper port, its effect is: can be more than guider lower ending opening 166 floor projection size by means of the floor projection size that the contour end face 616 in back incline upper surface 661 and three is surrounded, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of back incline upper surface 661, it is ensured that sheet glass can be all in cullet guider 140 falls into cullet collecting cart 300;It can be 28 millimeters less than the distance of three contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is to be raftinged, cullet collecting cart 300 is moved away.
Above-mentioned prominent substance is specific, brings following the most progressive:
(1), the present invention uses horizontal crank handle 241 to drive transverse gear 243 to make forward and reverse selection rotation so that industrial camera 950 moves left and right and aligns to the left and right wanting picture-taking position;Longitudinal crank handle 421 drives longitudinal gear 423 to make forward and reverse selection rotation so that industrial camera 950 moves forward and backward and aligns to before and after wanting picture-taking position;Drive vertical screw 912 to rotate in conjunction with lifting motor 910, then drive nut slider face 923 to move up and down, finally realize industrial camera 950 three-dimensional the most mobile.Cross bar universal joint 375 on cylinder impacter 590 and between the oblique handle universal joint 475 on surrounding illumination component 800 by linkage connecting rod 222 be connected realization linkage, improve operating efficiency;
(2), present invention improves the labor intensity that safety glass fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes;Turnover panel handle directly drives the test turning structure of turnover panel 190 to arrange, it is simple to removes chunk glass, is equipped with cullet guider 140, it is ensured that chunk glass does not scatters;In turnover panel handle combination back plate, plane 717 holds lower plane after test turnover panel 190, match with lock pin bearing 180 inner hole thread in conjunction with stud lock pin 189, cylinder bulb 199 is made to enter in hole 198, lock pin location, test turnover panel 190 is locked in level, overcome turnover panel handle and self there is no the defect of self-locking, making in whole test process, test turnover panel keeps firm.
Particularly apply cylinder impacter 590;Cylinder impacter 590 can be remotely connected to Pneumatic pressure power source control room easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.
(3), bearing groove corner clip board component 500 is used, every clamping plate are made up of retained part and sliding corner, sliding corner is relative to the rotatable design of retained part, it is achieved that can continuously adjust the tetragon glass of different specification size and different angle and fix;
Particularly disk spring 110 and the compound action of knob nut 588, both accomplished to move without rocking with relative rotation between the retained part of every clamping plate and sliding corner, and the convenient angle that freely adjusts, different angle tetragon glass are fixed by adaptation;Again can be by integral for tightened relative between the retained part of every clamping plate and sliding corner, square toes chamfering 144 guarantees that four faces, limit on stud square toes 119 can be constituted with described square groove 129 and is slidably matched, and stud square toes 119 will not rotate along with knob nut 588.

Claims (1)

1. application screw rod ring of light shooting handle turnover panel bearing clamping plate glass detection method, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with turnover panel bearing (163) and lock pin bearing (180);There is turnover panel rotating shaft (196) test turnover panel (190) both sides, the turnover panel rotating shaft (196) of both sides is the most rotatable to be fixed in turnover panel bearing (163), rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test turnover panel (190) lower plane afterwards;Turnover panel bearing (163) is the most fixed cullet guider (140) together with lock pin bearing (180) and between the upper plane of support side plate (200), and cullet guider (140) lower port falls within cullet collecting cart (300) upper port;Fixed bearing groove corner clip board component (500) in the upper plane of described test turnover panel (190), turnover panel handle (155) is had on described test turnover panel (190) rear end facade, turnover panel handle (155) two curved arc end is tiller grip (818), and the tiller grip (818) of two curved arc ends is all fixed on the facade of test turnover panel (190) rear end;
Rear slider square hole (262) is had, for being slidably matched between rear slider square hole (262) and laterally side's rail (602) in shooting rear slider (420);Fixed longitudinal biconvex track (601) between shooting rear slider (420) and shooting front-slider (429), longitudinal biconvex track (601) side is provided with longitudinal rack (425), vertical slide block inside casing (906) is had on longitudinal sliding block (609), longitudinal dual-cavity (422) is all had on vertical slide block inside casing (906) top and bottom, for being slidably matched between longitudinal dual-cavity (422) and longitudinal biconvex track (601), the upper fixed longitudinal crank handle (421) of longitudinal sliding block (609) and lifting motor (910), longitudinal crank handle (421) drives longitudinal gear (423), longitudinal gear (423) is meshed with longitudinal rack (425);
Front-slider inside casing (244) is had in shooting front-slider (429), horizontal dual-cavity (268) is all had on front-slider inside casing (244) top and bottom, laterally for being slidably matched between dual-cavity (268) and horizontal biconvex track (480), horizontal biconvex track (480) side is provided with horizontal tooth bar (435);The upper fixed horizontal crank handle (241) of shooting front-slider (429), laterally crank handle (241) drives transverse gear (243), and transverse gear (243) is meshed with horizontal tooth bar (435);
The upper rotary sliding of one described circular abutment (566) of heel row is combined with surrounding illumination component (800), and the upper rotary sliding of a front-seat circular abutment (566) is combined with cylinder impacter (590);The oblique handle of the ring of light (810) is had in surrounding illumination component (800), there is oblique handle anchor tip (477) on the oblique handle of the ring of light (810), oblique handle anchor tip (477) rotation can be connected to oblique handle universal joint (475);Cylinder impacter (590) slip is fixed in impact cross bar (562), there is cross bar anchor tip (377) in impact cross bar (562), cross bar anchor tip (377) rotation can be connected to cross bar universal joint (375);It is connected by linkage connecting rod (222) between cross bar universal joint (375) and described oblique handle universal joint (475);
It is characterized in that: critical component assembles and includes that industrial camera three-dimensional moves parts and linkage linkage component, and fragmentation test step:
One, critical component assembles:
(1), industrial camera three-dimensional moves parts:
The structural principle that longitudinal longitudinal gear (423) mechanism of crank handle (421) driving drives transverse gear (243) mechanism with horizontal crank handle (241) is identical:
Longitudinal crank handle (421) drives longitudinal gear (423) mechanism to include: longitudinal axis hole (412) and vertical gear on longitudinal crank handle (421) and longitudinal gear (423) and longitudinal sliding block (609) position hole (247);Laterally crank handle (241) drives transverse gear (243) mechanism to include: laterally the horizontal axis hole (499) in crank handle (241) and transverse gear (243) and shooting front-slider (429) and contrate gear position hole (491);
Longitudinal crank handle (421) drives longitudinal gear (423) mechanism to assemble:
There is support location lining (347) on vertical slide block inside casing (906) lower plate through hole, support and on location lining (347), have vertical gear hole, location (247);Vertical gear axle (341) on longitudinal gear (423) is demountable structure, transmission flat key (345) is had on vertical gear axle (341), gear blind hole (242) is had on longitudinal gear (423), gear blind hole has gear keyway on (242), gear keyway in gear blind hole (242) coordinates with transmission flat key (345), between vertical gear axle (341) and gear blind hole (242), fit tolerance is interference fits, is transmitted moment of torsion by transmission flat key (345) between vertical gear axle (341) and longitudinal gear (423);
Vertical gear axle (341) top has longitudinal axis step section (734), the longitudinal axis shelves shoulder section (348) and longitudinal axis handle section (349) successively;There is longitudinal axis hypomere (346) vertical gear axle (341) lower end, longitudinal axis hypomere (346) passes through longitudinal axis hole (412), gear blind hole (242) successively, coordinate for rotatable between longitudinal axis hypomere (346) with vertical gear hole, location (247), having dismountable retaining pivot pin (343) on longitudinal axis hypomere (346), the effect of retaining pivot pin (343) is to limit vertical gear axle (341) to shift up;
Coordinate for rotary sliding between longitudinal axis step section (734) with longitudinal axis hole (412);Longitudinal axis shelves shoulder section (348) are positioned at the upper plane of longitudinal sliding block (609);Vertical handle through hole (342) is had on longitudinal crank handle (421), vertical handle through hole (342) matches with longitudinal axis handle section (349), is fixed by being connected pivot pin (344) between longitudinal axis handle section (349) with vertical handle through hole (342);
(2), linkage linkage component:
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium (743) jag through hole (752) with connecting rod cross bar axle (374);Being fixed by cross bar with cross bar pitman shaft (376) can rotation be connected fixing between jag through hole (372) single head universal with described cross bar through hole (763);To can rotation be connected fixing between universal with oblique handle for connecting-rod inclined pommel hole (744) jag through hole (742) with connecting-rod inclined arbor (474);Universal for oblique handle single head through hole (764) being fixed with described oblique handle with oblique handle pitman shaft (476) can rotation be connected fixing between jag through hole (472);
Two, fragmentation test step step is as follows:
(1), start lifting motor (910) drive vertical screw (912) rotate forward, then drive nut slider face (923) make rise move;
(2) the turnover panel handle (155) on the facade of test turnover panel (190) rear end, is grasped upper the most firmly, making to test turnover panel (190) rear end lower plane and push down plane in back plate (717), test turnover panel (190) presents level;Rotate the lock pin crank handle (187) of both sides respectively, match with lock pin bearing (180) inner hole thread by means of stud lock pin (189), making cylinder bulb (199) enter in lock pin hole, location (198), test turnover panel (190) is locked in level;
null(3)、Bearing groove corner clip board component (500) is placed on test turnover panel (190) above,For being slidably matched between bearing slideway (514) on first retained part (519) and the rolling bearing (541) on the 4th sliding corner (548),For being slidably matched between bearing slideway (514) on 4th retained part (549) and the rolling bearing (541) on the 3rd sliding corner (538),For being slidably matched between bearing slideway (514) on second retained part (529) and the rolling bearing (541) on the first sliding corner (518),For being slidably matched between bearing slideway (514) on 3rd retained part (539) and the rolling bearing (541) on the second sliding corner (528),Make the first clamping plate (510) that four physical dimensions are identical、Second clamping plate (520)、A surrounding ambient is surrounded between three-ply board (530) and the 4th clamping plate (540);
(4), shattered glass: be test for after trapezoidal glass plate (600) is fixed, regulate the impact cross bar (562) on circular abutment (566) highly, hold cross bar becket (599), by cylinder impacter (590) along with impact cross bar (562) together, rotate to trapezoidal glass plate (600) top around circular abutment (566) cylindrical;Meanwhile, under the effect of linkage connecting rod (222), surrounding illumination component (800) automatically moves out trapezoidal glass plate (600) top, improves working performance;Start Pneumatic pressure power source, the downward rapid movement of cylinder piston rod in cylinder lagging, be attended by cylinder piston rod and the jump bit cone thereof of 20 to 24 joules (J), trapezoidal glass plate (600) is smashed;
(5), shooting is taken pictures: again hold cross bar becket (599), by cylinder impacter (590) along with impact cross bar (562) together, it is rotated away from trapezoidal glass plate (600) top around circular abutment (566) cylindrical;Under the effect of linkage connecting rod (222), surrounding illumination component (800) automatic rotary is transferred to trapezoidal glass plate (600) top to image the position taken pictures, and square fluorescent tube (888) energising produces annular beam auxiliary photo-taking;
With the horizontal crank handle of hand traverse (241), laterally crank handle (241) drives transverse gear (243) to make forward and reverse selection rotation, transverse gear (243) is meshed with horizontal tooth bar (435), shooting front-slider (429) and shooting rear slider (420) and longitudinal biconvex track (601) and longitudinal sliding block (609) is driven to make left and right regulation mobile so that industrial camera (950) moves left and right and aligns to the left and right wanting picture-taking position;
With hand traverse longitudinal direction crank handle (421), longitudinal crank handle (421) drives longitudinal gear (423) to make forward and reverse selection rotation, and longitudinal gear (423) is meshed with longitudinal rack (425);Longitudinal sliding block (609) is driven to make forward and backward regulation mobile so that industrial camera (950) moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor (910) drives vertical screw (912) to reversely rotate, and then drives nut slider face (923) to make decline mobile;
Start industrial camera (950) shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the trapezoidal glass plate (600) carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by square fluorescent tube (888), and along with the oblique handle of the ring of light (810) is centered by rotating disk endoporus (836), reversely rotate removal test turnover panel (190);Remove whole bearing groove corner clip board component (500), opposite direction rotates the stud lock pin (189) on the lock pin crank handle (187) of both sides, make stud lock pin (189) exit lock pin hole, location (198) of test turnover panel (190) both sides, release locking positioning;The turnover panel handle (155) grasped on the facade of test turnover panel (190) rear end is lifted up, and test turnover panel (190) rear end lower plane is away from plane in back plate (717);When after test turnover panel (190) run-off the straight 10 to 20 degree, the safety glass fragment of the upper plane of test turnover panel (190) can be disposed easily, safety glass fragment, through cullet guider (140), is fallen among cullet collecting cart (300);
(7), reset work: again hold turnover panel handle (155) with hands and exert oneself downwards, test turnover panel (190) rear end lower plane pushes down plane in back plate (717) again, and test turnover panel (190) presents level again;Rotate the stud lock pin (189) on the lock pin crank handle (187) of both sides the most respectively, stud lock pin (189) is made to enter locking positioning in lock pin hole, location (198) of test turnover panel (190) both sides, test turnover panel (190) is again at level, prepares as long as being test for trapezoidal glass plate (600) for next.
CN201610381503.7A 2016-06-01 2016-06-01 Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate Pending CN106018136A (en)

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CN113703202A (en) * 2021-07-13 2021-11-26 蚌埠国显科技有限公司 A sweep a yard and split integrative device for liquid crystal display panel
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