CN105527156A - Disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus - Google Patents

Disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus Download PDF

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Publication number
CN105527156A
CN105527156A CN201510987642.XA CN201510987642A CN105527156A CN 105527156 A CN105527156 A CN 105527156A CN 201510987642 A CN201510987642 A CN 201510987642A CN 105527156 A CN105527156 A CN 105527156A
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China
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plate
plane
clamping plate
pearl seat
shooting
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Chinese (zh)
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张志雄
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Priority to CN201510987642.XA priority Critical patent/CN105527156A/en
Publication of CN105527156A publication Critical patent/CN105527156A/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G01N3/04—Chucks
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G01N3/06—Special adaptations of indicating or recording means
    • G01N3/068—Special adaptations of indicating or recording means with optical indicating or recording means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/34—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by mechanical means, e.g. hammer blows

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a toughened glass test examination apparatus, and concretely relates to a disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus. The apparatus is characterized in that a bench plate rotating shaft at one side is fixedly provided with a hand-operated disk wheel, a disk wheel flat key is arranged between the bench plate rotating shaft and the hand-operated disk wheel, and the outer side surface of the hand-operated disk wheel is provided with a disk wheel cranking handle; two transverse horizontal rods are in sliding fit with shooting transverse slide blocks, a shooting square bar is fixedly arranged between the two shooting transverse slide blocks, the shooting square bar is provided with a mobile camera assembly, an impact cross bar is fixedly provided with a cylinder impacter in a slidable manner, the upper plane of a test bench plate is fixedly provided with a coplanar V-shaped groove clamping plate assembly, and a broken glass recovery container is fixedly arranged between an entirety of bench plate bearers and lock pin bearers and the upper plane of a supporting side plate; and an integral frame is provided with a rack elevating industry camera, a disk wheel overturns test bench plates, a screw thread lock pin is arranged to fasten, and especially the coplanar V-shaped groove clamping plate assembly and the cylinder impacter are also arranged to form an automatic whole-course detection base apparatus.

Description

Plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device
Technical field
The present invention relates to a kind of tempered glass test verification device, particularly relate to and utilize industrial camera to substitute manually-operated plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device.
Background technology
Fragmentation status test is a content of mechanical properties test, and test objective is in order to fragment during evaluate safety glass breaking causes the possibility of injury.China is identical in the criterion of safety glass detection method and result with the European Community with Japan, all needs the number of tiles after the fragmentation of record mother glass in satisfactory 50mm × 50mm square and shape, size in fragmentation status checkout procedure.Because the chip shape produced after glass breaking is irregular, quantity is many, take to carry out by artificial means the observation of fragment, identification and reading at present, workload is large, easily occurs mistake.Therefore, people's examination is asked and is automatically identified glass fragment by image processing techniques.
GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, inquired into the detection algorithm of glass fragment, and the document relates to two gordian techniquies: (1) image capture technology.Below the sensitized paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.Like this, owing to employing the light source of different angles, the two width images affirmatives difference to some extent collected.Wherein in piece image because illumination reason produces the position of not obvious slot line, likely obvious in other piece image.Therefore, in due course two width image processing and tracking unit are got up, the discontinuous phenomenon of slot line can improve.(2) image segmentation algorithm.Cutting procedure comprises the following steps: pre-service is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge; Carry out independently slot line to detect, two width image processing and tracking unit become the image of a complete slot line, extract slot line, finally carry out fragment identification.The people such as J.Haywood, J.W.V.Miller develop a glass fragment automatic recognition system, publish an article " AutomatedCountingSystemFortheECEFragmagmentationTest " in 1998.Its recognition methods can be described as: the debris field of to be counted piece of number is marked artificially on sensitized paper, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scan image, and image processing step comprises: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ the slot line that a kind of special recovery algorithms fills " loss ".This system can identify and count the quantity of the fragment in tab area.
Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving tempered glass when testing, glass fragment can be caused everywhere to splash, adopt the way of carriage case, although can effective mobile phone glass fragment, the reading of inconvenient glass fragment, and also the installation effectiveness doing multi-disc tempered glass is continuously lower.
Another number of patent application: the 201420595067.X of China, tempered glass fragmentation status test unit, propose the clamping plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit clamping plate all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.
Summary of the invention
For above prior art Problems existing, the present invention installs gear rack elevating industrial camera on integral-rack, in conjunction with plate wheel Turnover testing platen, being equipped with screw fastening locks solid, particularly also be configured with isoplanar V-type groove cleat assembly and cylinder knocker, the adjustable design in isoplanar is carried out to clamp plate portion, achieve the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, can be used as and detect whole-course automation basis, specific as follows:
Plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device, integral-rack comprises support side plate, rear shear plate, end shear plate and four upper pillar type columns, the support side plate of both sides is fixed wtih respectively two described upper pillar type columns, four upper pillar type column upper ends are all fixed with column termination, four column terminations be fixed with respectively two transverse horizontal bars and and two vertical equity bars;
In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; There is platen rotating shaft test platen both sides, the platen rotating shaft of both sides is rotatable to be respectively fixed in platen support, on described rear shear plate, there is plane on rear plate at position, and on rear plate, plane exceeds plane in described support side plate, and on rear plate, plane holds lower plane after test board plate;
Described test platen both sides vertical plane there is lock pin pilot hole; Described lock pin bearing inner hole thread matches with stud lock pin external thread, and there is cylinder bulb the stud lock pin termination of both sides, and cylinder bulb can enter in described lock pin pilot hole, the support side plate described in described test platen and both sides is fixed; As improvement:
The platen rotating shaft of side is also fixed with manual plate wheel, between platen rotating shaft and manual plate wheel, has plate wheel flat key, manual plate wheel lateral surface also has plate wheel crank handle;
Transverse horizontal bar described in two and be all sliding combined with shooting cross slider, shooting square bar is fixed wtih between two shooting cross sliders, shooting square bar has dollying thermomechanical components, and dollying thermomechanical components comprises the vertical slide block of shooting, servo electricity, mechanical, electrical machine gear, lifter rack, industrial camera; The vertical slide block of shooting has between slide block square hole and described shooting square bar gabarit for being slidably matched, there is vertical slide block lateral sulcus the vertical slide block side of shooting, there is threading circle at the vertical slide block lateral sulcus back side, vertical slide block lateral sulcus side tooth bar groove, there is tooth bar protruding rail at the lifter rack back side, for being slidably matched between tooth bar protruding rail and described tooth bar groove; Described shooting is indulged plane on slide block and is fixed with servomotor, servomotor, output terminal axle is fixed with motor gear, and motor gear is meshed with described lifter rack; Described lifter rack lower end is fixed wtih camera pedestal, camera pedestal has video camera termination, under video camera termination, front is industrial camera, back side power supply signal combination cable on video camera termination, is external to panel box and computer disposal center after power supply signal combination cable passes through described threading circle respectively;
Impact cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, impacts slide block circular hole and coordinates with the upper pillar type column cylindrical rotary sliding wherein described in; On upper pillar type column, liftable is fixed wtih altitude location circle, and altitude location circle has holding screw, and described impact slide block in the holder of altitude location circle, regulates the height impacting cross bar;
On described impact cross bar, slip is fixed wtih cylinder knocker, and cylinder knocker comprises knocker frame, cylinder lagging and cylinder piston rod; Cylinder piston rod lower end has ram hammer to bore point, and cylinder lagging is respectively arranged with turnover tracheae top connection and the lower sub of turnover tracheae up and down; Described test platen plane is fixed wtih isoplanar V-type groove cleat assembly, and described platen support and described lock pin bearing are fixed wtih cullet returnable together and in support side plate between plane; The pointed cone angle of described ram hammer cone point is 60 degree, the material of ram hammer cone point is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:19-21%, W:5.2-5.4%, Ti:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, Zn:2.2-2.4%, Al:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, Mn is less than 0.25%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this nickel-base alloy is HRC65-67.
As further improvement: described test platen has Boards wall screw, in every only described support side plate, plane is respectively arranged with two bearing seat screws and two locking pin seat screws.
As further improvement: have return pulley forked standard respectively before and after bottom described support side plate, mobile return pulley is had in the middle of return pulley forked standard, being rotatable clearance fit between mobile return pulley center pit and return pulley pivot pin cylindrical, is interference fit between the through hole on return pulley pivot pin two ends and return pulley forked standard.
As further improvement: described cullet returnable comprises end swash plate, container header board, container biside plate after container, and after container, end swash plate has container discharge mouth between being connected with container header board; Described container biside plate upper end has the container flange turned up respectively, and container flange has fixed via; Container header board is lower draw-bar before there is container the both sides being positioned at container discharge mouth coboundary position, container discharge door is had between lower draw-bar before the container of both sides, container discharge door there is bin gate to link up with, before the container of bin gate hook and both sides, lower draw-bar is on coaxial cable, have container bin gate spring respectively between lower draw-bar before the container of bin gate hook and both sides, bin gate pivot pin runs through lower draw-bar and container bin gate spring and bin gate hook before described container.
As further improvement: described isoplanar V-type groove cleat assembly, comprise the isoplanar V-type clamping plate that four physical dimensions are identical, respectively: on the right of clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate, every isoplanar V-type clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle is made up of deckle clamp plate portion and deckle slide plate part, the clamping plate left side is made up of left side clamp plate portion and left side slide plate part, clamping plate opposite side is made up of opposite side clamp plate portion and opposite side slide plate part, is made up of on the right of clamping plate the right clamp plate portion and the right slide plate part; Described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion;
The lower surface of described slide plate part is slide plate lower plane, slide plate lower plane has V-type protruding rail; The upper surface of described retained part is plane on clamping plate, and clamping plate plane have V-type groove; On described slide plate lower plane and described clamping plate, plane is in sustained height; On described clamping plate, planar inner has clamping plate slope, and clamping plate slope is also attached with rubber compressing tablet; Described V-type groove floor is groove-bottom plane, is protruding rail top plane below described V-type protruding rail, described groove-bottom plane; On described described clamping plate, plane is greater than the height of described slide plate lower plane to described protruding rail top plane to the degree of depth of described groove-bottom plane;
Described clamping plate plane have pearl seat stepped hole, and pearl seat stepped hole is arranged symmetrically in described V-type groove both sides, in pearl seat stepped hole, step has stepped hole plane, and stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half is measure-alike with the outer half shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, sliding pearl seat faying face there is circular hole in sliding pearl seat, in sliding pearl seat, circular hole bottom is connected to sliding pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface;
Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical in sliding pearl seat cylindrical in sliding pearl seat in half and the outer half of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat in half and be slidably matched between the sliding pearl seat internal taper hole sliding outside pearl seat in half and be fixed wtih slippage ball; In sliding pearl seat lateral surface on slippage ball in outstanding described sliding pearl seat in half, outstanding sphere is accommodated among described pearl seat blind hole; The outer outstanding sphere of the sliding pearl seat lateral surface on slippage ball in the outer half of outstanding described sliding pearl seat contacts with described slide plate lower plane.
As further improvement: described slide plate lower plane there is a layer thickness be the hard nickel alloy coating of 0.24 to 0.26 millimeter, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:19-21%, Ti:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, Zn:2.2-2.4%, Al:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, Mn is less than 0.25%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC57-59.
As further improvement: the angle on described clamping plate slope and clamping plate between plane is 54 ~ 56 degree, described clamping plate slope is bonded with the rubber compressing tablet of one deck 3.4 ~ 3.6 millimeters thick, described rubber compressing tablet adopts the stupid rubber of synthesis fourth, its material composition is: the stupid rubber 35-37 of fourth, sulphur 1.6-1.8, zinc paste 1.7-1.9, stearic acid 1.6-1.8, medium accelerator 1.7-1.9, fast accelerator 0.5-0.7, aging resister 1.7-1.9, carbon black 18-20, softening oil 4.3-4.5, rubber powder 12-14, coupling agent 1.6-1.8, and all the other are inserts.
Beneficial effect of the present invention:
(1), at present glass fragment detect all by manually completing, not only elapsed time is many, also easily produces mistake, affects the present situation of the accuracy of assay.The present invention changes fragment and detects basic by artificial present situation, integral-rack is installed gear rack elevating industrial camera, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, in conjunction with plate wheel Turnover testing platen, being equipped with screw fastening locks solid, particularly also be configured with isoplanar V-type groove cleat assembly and cylinder knocker, the adjustable design in isoplanar is carried out to clamp plate portion, achieve the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, can be used as and detect whole-course automation base apparatus, apply in associated production enterprise and detection technique mechanism.
(2) adopt bilateral groove welding to form integral-rack between the support side plate, on integral-rack and rear shear plate and end shear plate, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate on integral-rack, the mobile return pulley of configuration, is convenient to entirety of the present invention and moves among a small circle, manual plate wheel on integral-rack drives the turning vibrational power flow of test platen, be convenient to remove chunk glass, be equipped with cullet returnable, guarantee that chunk glass does not scatter, after the combination of manual plate wheel, on plate, plane holds lower plane after test board plate, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb of stud lock pin termination is made to enter locking positioning in the lock pin pilot hole of test platen both sides, overcome the defect that manual plate wheel self does not have self-locking, make to keep firmly solid in the armourplate glass process of whole test.In the support side plate of particularly side, plane has upper pillar type column, and on upper pillar type column, liftable is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih cylinder knocker; Cylinder knocker can be connected to pulpit, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armourplate glass, site operation personnel is avoided to suffer the unexpected injury of splashing of glass breaking moment, it is consistent that application cylinder knocker realizes each hammer weight, guarantees that crushing test is unified and standard.
(3), container bin gate spring is set respectively between lower draw-bar before the container of bin gate hook and both sides, guarantees that container discharge door can touch container discharge mouth tightly, do not allow chunk glass scatter.
(4), adopt isoplanar V-type groove cleat assembly, particularly slide plate part be positioned at clamp plate portion one end and be overlapped on plane on clamp plate portion, and on described slide plate lower plane and described clamping plate, plane is in sustained height; Pearl seat stepped hole internal fixtion particularly on clamping plate in plane slippage ball; The outer outstanding sphere of slippage ball contacts with described slide plate lower plane, make the slide plate lower plane in each stationary installation relative on the clamping plate in another stationary installation between plane slippage more easily smooth, guarantee tested armourplate glass surrounding uniform force.For being slidably matched between the V-type protruding rail of isoplanar, every limit V-type clamping plate and adjacent V-type groove, realize can regulating arbitrarily continuously the armourplate glass of different specification size.
(5) angle on, described clamping plate slope and clamping plate between plane is 54-56 to spend, and described clamping plate slope is bonded with one deck rubber compressing tablet, adjustment width armourplate glass carried out plane spacing while, a downward component can be produced, make tested armourplate glass touch test platen, avoid the uneven generation explosion of armourplate glass local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
Accompanying drawing explanation
Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except isoplanar V-type groove cleat assembly 500.
Fig. 2 is dollying thermomechanical components 900 enlarged drawing separately in Fig. 1.
Fig. 3 is that slide block 609 enlarged drawing is separately indulged in the shooting in Fig. 2.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 be manual plate wheel 161 position in Fig. 1 along manual plate wheel 161 axial line vertical cross section.
Fig. 6 is cullet returnable in Fig. 1 140 and the stereoscopic appearance figure of container discharge door 146 assembly.
Fig. 7 is that the cullet returnable 140 in Fig. 6 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Fig. 8 be cylinder bulb 199 and lock pin pilot hole 198 binding site of stud lock pin 189 termination in Fig. 1 along stud lock pin 189 axial line vertical cross section.
Fig. 9 is cylinder bulb 199 and lock pin pilot hole 198 disengaged condition of stud lock pin 189 termination in Fig. 8.
The integral-rack independent stereoscopic appearance figure of Figure 10 for being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Figure 11 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.
Figure 12 the test platen 190 in Fig. 1 is placed isoplanar V-type groove cleat assembly 500, and is fixed wtih armourplate glass 600, the stereoscopic appearance figure of dollying thermomechanical components 900 descent mode.
Figure 13 is that the isoplanar V-type groove cleat assembly 500 in Figure 10 unloads except the side of two wherein, test platen 190 is in rotation heeling condition, also unload except power wheel nut 188, cylinder knocker 590 shifts out above test platen 190, and dollying thermomechanical components 900 promotes and is in off working state.
Figure 14 is the enlarged drawing at manual plate wheel 161 position in Figure 13 and stud lock pin 189 position.
Figure 15 is cylinder knocker 590 enlarged drawing in Fig. 1.
Figure 16 is the vertical view that the isoplanar V-type groove cleat assembly 500 in Figure 12 is combinationally using.
Figure 17 is the A-A cut-open view in Figure 16.
Figure 18 is the vertical view of on the right of the clamping plate in Figure 16 540.
Figure 19 is the isometric front view of Figure 18.
Figure 20 is the rear isometric view of Figure 18.
Figure 21 is the B-B cut-open view in Figure 16, and tested armourplate glass 600 is fixed on test platen 190.
Figure 22 is tested armourplate glass in Figure 21 600 and the partial enlarged drawing of rubber compressing tablet 551 contact site.
Figure 23 is the C-C cut-open view in Figure 18.
Figure 24 is the partial enlarged drawing in Figure 17.
Figure 25 is the partial enlarged drawing of the right slide plate part 548 part in Figure 24.
Figure 26 is the partial enlarged drawing of the slippage ball 580 in Figure 24.
Figure 27 unloads the constitutional diagram except sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 26.
Figure 28 is the partial enlarged drawing of the outer half 582 of sliding pearl seat in Figure 26.
Figure 29 unloads the constitutional diagram except half 581 in sliding pearl seat and sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 26.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16, plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device, integral-rack comprises support side plate 200, rear shear plate 176, end shear plate 175 and four upper pillar type columns 566, the support side plate 200 of both sides is fixed wtih respectively two described upper pillar type columns 566, four upper pillar type column 566 upper ends are all fixed with column termination 604,604, four, column termination and are fixed with two transverse horizontal bars 602 and two vertical equity bars 603 respectively;
In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in platen support 163, on described rear shear plate 176, there is plane 717 on rear plate at position, on rear plate, plane 717 exceeds 5 to 7 millimeters, plane in described support side plate 200, and on rear plate, plane 717 holds the rear lower plane of test platen 190;
In Fig. 1, Fig. 8 and Fig. 9, described test platen 190 both sides vertical plane there is lock pin pilot hole 198; Described lock pin bearing 180 inner hole thread matches with stud lock pin 189 external thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in described lock pin pilot hole 198, is fixed by described test platen 190 with the support side plate 200 described in both sides; As improvement:
In Fig. 1, Fig. 5, Figure 12, Figure 13 and Figure 14, the platen rotating shaft 196 of side is also fixed with manual plate wheel 161, between platen rotating shaft 196 and manual plate wheel 161, has plate wheel flat key 168, manual plate wheel 161 lateral surface also has plate wheel crank handle 155;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12 and Figure 13, transverse horizontal bar 602 described in two is all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed wtih between two shooting cross sliders 608, shooting square bar 601 there is dollying thermomechanical components 900, dollying thermomechanical components 900 comprises the vertical slide block 609 of shooting, servo electricity, machine 910, motor gear 912, lifter rack 921, industrial camera 950; The vertical slide block 609 of shooting has between slide block square hole 906 and described shooting square bar 601 gabarit for being slidably matched, there is vertical slide block lateral sulcus 930 vertical slide block 609 side of shooting, there is threading circle 934 at vertical slide block lateral sulcus 930 back side, vertical slide block lateral sulcus 930 side tooth bar groove 932, there is tooth bar protruding rail 923 at lifter rack 921 back side, for being slidably matched between tooth bar protruding rail 923 and described tooth bar groove 932; Described shooting is indulged plane on slide block 609 and is fixed with servomotor, 910, servomotor, and 910 output terminal axles are fixed with motor gear 912, and motor gear 912 is meshed with described lifter rack 921; Described lifter rack 921 lower end is fixed wtih camera pedestal 925, camera pedestal 925 has video camera termination 945, front, 945 times, video camera termination is industrial camera 950, back side power supply signal combination cable 940 on video camera termination 945, is external to panel box and computer disposal center after power supply signal combination cable 940 passes through described threading circle 934 respectively;
In Fig. 1, Fig. 5, Figure 12, Figure 13 and Figure 14, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other end has impact slide block 666, impacts slide block 666 circular hole and coordinates with the upper pillar type column 566 cylindrical rotary sliding wherein described in; On upper pillar type column 566, liftable is fixed wtih altitude location circle 565, altitude location circle 565 has holding screw 594, and altitude location circle 565 holds in the palm described impact slide block 666, regulates the height impacting cross bar 562;
On described impact cross bar 562, slip is fixed wtih cylinder knocker 590, and cylinder knocker 590 comprises knocker frame 567, cylinder lagging 591 and cylinder piston rod 595; Cylinder piston rod 595 lower end has ram hammer to bore point 596, and cylinder lagging about 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower sub 592; Described test platen 190 plane is fixed wtih isoplanar V-type groove cleat assembly 500, and described platen support 163 and described lock pin bearing 180 are fixed wtih cullet returnable 140 between plane together and in support side plate 200; The pointed cone angle of described ram hammer cone point 596 is 60 degree, the material of ram hammer cone point 596 is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:20%, W:5.3%, Ti:3.3%, Cr:2.7%, Mo:1.3%, Zn:2.3%, Al:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this nickel-base alloy is HRC66.
As further improvement: described test platen 190 has Boards wall screw 197, in every only described support side plate 200, plane is respectively arranged with two bearing seat screws 160 and two locking pin seat screws 186.
As further improvement: have return pulley forked standard 124 respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, being rotatable clearance fit between mobile return pulley 400 center pit and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.
As further improvement: in Fig. 1, Fig. 6 and Fig. 7, described cullet returnable 140 comprises end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143; Described container biside plate 142 upper end has the container flange 184 turned up respectively, container flange 184 has fixed via 148; Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 coboundary position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 there is bin gate link up with 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial cable, container bin gate spring 145 is had respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.
As further improvement: Figure 12, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, in Figure 25 and Figure 26, described isoplanar V-type groove cleat assembly 500, comprise the isoplanar V-type clamping plate that four physical dimensions are identical, respectively: clamping plate deckle 510, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate 540, every isoplanar V-type clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle 510 is made up of deckle clamp plate portion 519 and deckle slide plate part 518, the clamping plate left side 520 is made up of left side clamp plate portion 529 and left side slide plate part 528, clamping plate opposite side 530 is made up of opposite side clamp plate portion 539 and opposite side slide plate part 538, on the right of clamping plate, 540 are made up of the right clamp plate portion 549 and the right slide plate part 548, described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion,
The lower surface of described slide plate part is slide plate lower plane 561, slide plate lower plane 561 has V-type protruding rail 541; The upper surface of described retained part is plane 516 on clamping plate, and plane 516 has V-type groove 514 with clamping plate; Described slide plate lower plane 561 is in sustained height with plane 516 on described clamping plate; Described clamping plate there is clamping plate slope 515 inside plane 516, clamping plate slope 515 is also attached with rubber compressing tablet 551; Described V-type groove 514 bottom surface is groove-bottom plane 571, and described V-type protruding rail 541 is protruding rail top plane 574 below, described groove-bottom plane 571; On described described clamping plate, plane 516 is greater than the height of described slide plate lower plane 561 to described protruding rail top plane 574 to the degree of depth of described groove-bottom plane 571;
In Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29: described clamping plate plane 516 have pearl seat stepped hole 558, pearl seat stepped hole 558 is arranged symmetrically in described V-type groove 514 both sides, in pearl seat stepped hole 558, step has stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 center; In sliding pearl seat, half 581 is measure-alike with outer half 582 shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, sliding pearl seat faying face 584 there is circular hole 588 in sliding pearl seat, in sliding pearl seat, circular hole 588 bottom is connected to sliding pearl seat internal taper hole 583 stub end, and the little head end of sliding pearl seat internal taper hole 583 is crossing with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circle is fixed wtih the sliding pearl seat cylindrical 586 in sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and the outer half 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and be slidably matched between the sliding pearl seat internal taper hole 583 sliding outside pearl seat in half 582 and be fixed wtih slippage ball 580; In sliding pearl seat lateral surface 585 on slippage ball 580 in outstanding described sliding pearl seat in half 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 in the outer half 582 of outstanding described sliding pearl seat contacts with described slide plate lower plane 561.
As further improvement: described slide plate lower plane 561 there is a layer thickness be the hard nickel alloy coating of 0.25 millimeter, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:20%, Ti:3.3%, Cr:2.7%, Mo:1.3%, Zn:2.3%, Al:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC58.
As further improvement: the angle on described clamping plate slope 515 and clamping plate between plane 516 is 55 degree, described clamping plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 3.5 millimeters thick, described rubber compressing tablet 551 adopts the stupid rubber of synthesis fourth, its material composition is: the stupid rubber 36 of fourth, sulphur 1.7, zinc paste 1.8, stearic acid 1.7, medium accelerator 1.8, fast accelerator 0.6, aging resister 1.8, carbon black 19, softening oil 4.4, rubber powder 13, coupling agent 1.7, all the other are inserts, and inserts is 1288 object talcum powder.
As further improvement: on described clamping plate, plane 516 is 23.6 to 23.8 millimeters to the degree of depth of described groove-bottom plane 571, angle between the groove inclined-plane of described V-type groove 514 both sides and groove-bottom plane 571 is 58 degree, groove-bottom plane 571 width of described V-type groove 514 bottom surface is 36.8 millimeters, groove-bottom plane 571 lengthwise dimension is 553 millimeters, and the described single-ended opening of V-type groove 514;
Described slide plate lower plane 561 is 23.3 to 23.5 millimeters to the height of described protruding rail top plane 574, angle between the tongue inclined-plane of described V-type protruding rail 541 both sides and protruding rail top plane 574 is 57 to 59 and spends, and protruding rail top plane 574 width above described V-type protruding rail 541 is 36.3 to 36.5 millimeters.
As further improvement: the gap having 0.2 millimeter between protruding rail top plane 574 described in groove-bottom plane 571 described on described deckle clamp plate portion 519 and the right slide plate part 548, for being slidably matched between the V-type protruding rail 541 in the V-type groove 514 on described deckle clamp plate portion 519 and the right slide plate part 548;
The gap of 0.2 millimeter is had, for being slidably matched between the V-type protruding rail 541 in the V-type groove 514 on described the right clamp plate portion 549 and opposite side slide plate part 538 between protruding rail top plane 574 described in groove-bottom plane 571 described on described the right clamp plate portion 549 and opposite side slide plate part 538;
The gap of 0.2 millimeter is had, for being slidably matched between the V-type protruding rail 541 in the V-type groove 514 on described left side clamp plate portion 529 and deckle slide plate part 518 between protruding rail top plane 574 described in groove-bottom plane 571 described on described left side clamp plate portion 529 and deckle slide plate part 518;
The gap of 0.2 millimeter is had, for being slidably matched between the V-type protruding rail 541 in the V-type groove 514 on described opposite side clamp plate portion 539 and left side slide plate part 528 between protruding rail top plane 574 described in groove-bottom plane 571 described on described opposite side clamp plate portion 539 and left side slide plate part 528.
In embodiment, described support side plate 200 thickness is 24 millimeters, and described rear shear plate 176 thickness is 14 millimeters, and described end shear plate 175 thickness is 14 millimeters.Adopt bilateral groove welding to form integral-rack between described support side plate 200 and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.
Described test platen 190 there are four Boards wall screws 197, in described isoplanar V-type groove cleat assembly 500 at least deckle clamp plate portion 519 clamping plate on plane 516 has four clamping plate step through-holes 501, four sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, described deckle clamp plate portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp plate portion 519, isoplanar V-type groove cleat assembly 500 entirety is all fixed on described test platen 190.
Platen rotating shaft 196 outer end of side also have rotating shaft plate wheel section 192 and shaft thread 193, rotating shaft plate wheel section 192 there is rotating shaft keyway 194, plate wheel flat key 168 is furnished with in rotating shaft keyway 194, the effect of plate wheel flat key 168 allows manual plate wheel 161 drive platen rotating shaft 196 to rotate, and then drives the rotation of test platen 190.
In Figure 22, Figure 23, Figure 24, Figure 25, Figure 26 and Figure 27: mounting slip ball 580 in 18 pearl seat stepped holes 558 on clamping plate in plane 516, adopt following steps:
One, half 581 in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with the outer half 582 of sliding pearl seat, continues 56 minutes, make half 581 and the outer half 582 of sliding pearl seat in sliding pearl seat cool rear size and reduce;
Two, first by plane on clamping plate 516 upward, successively half 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, the sliding pearl seat lateral surface 585 in the sliding pearl seat in each pearl seat stepped hole 558 in half 581 is made to touch stepped hole plane 557, when in sliding pearl seat, half 581 returns to normal temperature state, the sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit;
Three, successively slippage ball 580 to be placed in the sliding pearl seat in each sliding pearl seat in half 581 among circular hole 588;
Four, successively outer for cunning pearl seat half 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 in the outer half 582 of sliding pearl seat touch sliding pearl seat faying face 584 in sliding pearl seat in half 581, slippage ball 580 rides in the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and slides half 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; When the outer half 582 of sliding pearl seat returns to normal temperature state, sliding pearl seat cylindrical 586 in the outer half 582 of sliding pearl seat and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface 585 in the outer half 582 of sliding pearl seat and described clamping plate, plane 516 is fair.
Complete machine assembling process:
Cullet returnable 140 entirety is placed downwards from top, described container flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side aim at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test platen 190 both sides coordinates with platen support 163 endoporus is rotatable, four platen seat screws pass through mounting hole on platen support 163 and fixed via 148 respectively, are fixed on by the platen support 163 of both sides on platen seat screw 160;
Four locking pin seat screws pass through mounting hole on lock pin bearing 180 and fixed via 148 respectively, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186, stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter in the lock pin pilot hole 198 of test platen 190 both sides, is fixed by described test platen 190 with the support side plate 200 described in both sides.Cullet returnable 140 entirety is in both sides bilinear and fixes, firmly stable especially.
Manual plate wheel 161 endoporus also has keyway, manual plate wheel 161 endoporus is placed in rotating shaft plate wheel section 192, be placed on by plate wheel flat key 168 in the rotating shaft keyway 194 in rotating shaft plate wheel section 192, the position of the outstanding rotating shaft keyway 194 on plate wheel flat key 168 is accommodated among the keyway on manual plate wheel 161 endoporus; On the shaft thread 193 of rotating shaft plate wheel section 192 outer end, threaded engagement screws on power wheel nut 188, and manual plate wheel 161 is fastened in the rotating shaft plate wheel section 192 in platen rotating shaft 196 by power wheel nut 188.
Described test platen 190 there is Boards wall screw 197, in described isoplanar V-type groove cleat assembly 500 at least one clamp plate portion clamping plate on plane 516 has clamping plate step through-hole 501, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described Boards wall screw 197, and isoplanar V-type groove cleat assembly 500 is fixed on plane on described test platen 190.
Adjust altitude location circle 565 height, when making cylinder piston rod 595 run to extreme lower position, ram hammer cone point 596 can just touch the armourplate glass 600 be fixed on test platen 190, and is smashed by armourplate glass 600; Impact frame square hole 564 in knocker frame 567 and between described impact cross bar 562 for being slidably matched, turnover tracheae top connection 593 and turnover tracheae lower sub 592 connect high-pressure air pipe respectively, and are connected to high-pressure air source control system.
Be slidably installed between through hole on two shooting cross sliders 608 at shooting square bar 601 two ends and transverse horizontal bar 602 cylindrical described in two, the vertical slide block 609 of shooting has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, plane on slide block 609 is indulged in described shooting screw platform 961, servomotor, 910 are fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back side is inserted in tooth bar groove 932, motor gear 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed wtih in lifter rack 921 lower end; By servo electricity, the Energy control combination cable on machine 910 is connected to electrical power control cabinet, is combined by power supply signal after cable 940 passes through described threading circle 934 and is external to panel box and computer disposal center respectively.
When one, will do fragmentation test to tempered glass, step is as follows:
(1), counterclockwise rocking-turn plate wheel crank handle 155, manual plate wheel 161 is also rotated counterclockwise, then drive test platen 190 to rotate through plate wheel flat key 168, test platen 190 rear end lower plane pushes down plane 717 on rear plate, and test platen 190 presents horizontality; Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, make the cylinder bulb 199 of stud lock pin 189 termination enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, test platen 190 is fastened in horizontality;
(2), by clamping plate deckle 510 identical for four physical dimensions, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate, 540 are placed on above test platen 190, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on deckle clamp plate portion 519 and the right slide plate part 548, the right clamp plate portion 549 on V-type groove 514 and the V-type protruding rail 541 in opposite side slide plate part 538 between for being slidably matched, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on left side clamp plate portion 529 and deckle slide plate part 518, for being slidably matched between V-type protruding rail 541 in V-type groove 514 on opposite side clamp plate portion 539 and left side slide plate part 528, make the clamping plate deckle 510 that four physical dimensions are identical, the clamping plate left side 520, the surrounding ambient in besieged city between 540 on the right of clamping plate opposite side 530 and clamping plate,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, on the right of the clamping plate deckle 510 that mobile four physical dimensions are identical successively, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate 540, the rubber compressing tablet 551 on every clamping plate is made to touch four limit outer rims of the armourplate glass 600 wanting tested.Rubber compressing tablet 551 natural resiliency is out of shape the elasticity indenture 105 produced, and to give armourplate glass 600 4 limit outer rim flexibility fixing, avoids rigidity clamping plate by unexpected for armourplate glass 600 broken, see Figure 22;
(4) after, wanting tested armourplate glass 600 to be fixed, regulate impact cross bar 562 height on pillar type column 566, holding cross bar becket 599, by cylinder knocker 590 along with impacting cross bar 562 together, rotating above armourplate glass 600 around upper pillar type column 566 cylindrical;
Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) are input into facing to turnover tracheae top connection 593, now pass in and out tracheae lower sub 592 to reflux to pneumatic source, cylinder piston rod 595 in cylinder lagging 591 is rapid movement downwards, movement velocity reaches 40 to 48 meters per second (m/s), when ram hammer cone point 596 is displaced downwardly to extreme lower position, armourplate glass 600 can just be touched, be attended by cylinder piston rod 595 and the ram hammer cone point 596 thereof of 20 to 24 joules (J), armourplate glass 600 is smashed; The dangerous step that Long-distance Control smashes armourplate glass 600 can be realized, avoid the unexpected splashing of glass breaking moment to injure site operation personnel; When ram hammer cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program woven in advance, switch into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower sub 592 air inlet, now pass in and out tracheae top connection 593 to pneumatic source backflow, the cylinder piston rod 595 in cylinder lagging 591 upwards gets back to most significant digit.
(5), again hold cross bar becket 599, by cylinder knocker 590 along with impacting cross bar 562 together, rotating around upper pillar type column 566 cylindrical and leaving above armourplate glass 600; Transverse shifting shooting square bar 601 indulges slide block 609 with vertically moving to make a video recording respectively, industrial camera 950 is made to aim at the position of taking pictures of will making a video recording, start servomotor, 910, by control in by servomotor, 910 adjust to proper height, shooting take pictures and fragmentation pattern picture be sent to computer disposal center, require to carry out judging that whether the armourplate glass 600 destroyed is qualified according to national standard, complete the fragmentation status test of tempered glass;
(6), remove the isoplanar V-type clamping plate on 1 to 2 limit, rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides in the other direction, make stud lock pin 189 exit the lock pin pilot hole 198 of test platen 190 both sides, remove locking positioning.Clockwise rocking-turn plate wheel crank handle 155, manual plate wheel 161 is also turned clockwise, then test platen 190 is driven to rotate through plate wheel flat key 168, make test platen 190 rear end lower plane away from plane 717 on rear plate, after test platen 190 is spent by inclination 10 to 20, dispose tempered glass fragment and fall among cullet returnable 140;
(7), counterclockwise rocking-turn plate wheel crank handle 155 again, make test platen 190 rear end lower plane push down plane 717 on rear plate; Again rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides respectively, stud lock pin 189 is made to enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, test platen 190 is in horizontality again, as long as prepare for next tested armourplate glass 600;
(8), when the chunk glass in cullet returnable 140 is many to when will rafting, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140.Unclamp bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:
(1), at present glass fragment detect all by manually completing, not only elapsed time is many, also easily produces mistake, affects the present situation of the accuracy of assay.The present invention changes fragment and detects basic by artificial present situation, integral-rack is installed gear rack elevating industrial camera, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, in conjunction with plate wheel Turnover testing platen 190, being equipped with screw fastening locks solid, particularly also be configured with isoplanar V-type groove cleat assembly 500 and cylinder knocker 590, the adjustable design in isoplanar is carried out to clamp plate portion, achieve the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, can be used as and detect whole-course automation basis dress, apply in associated production enterprise and detection technique mechanism,
Adopt bilateral groove welding to form integral-rack between support side plate 200 on integral-rack and rear shear plate 176 and end shear plate 175, every side weld connects groove and is of a size of 5 × 45 °, and manufacturing process is simple, firmly solid.Under support side plate 200 on integral-rack, the mobile return pulley 400 of configuration, is convenient to entirety of the present invention and moves among a small circle, manual plate wheel 161 on integral-rack drives the turning vibrational power flow of test platen 190, be convenient to remove chunk glass, be equipped with cullet returnable 140, guarantee that chunk glass does not scatter, manual plate wheel 161 combines plane 717 on rear plate and holds the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is made to enter locking positioning in the lock pin pilot hole 198 of test platen 190 both sides, overcome the defect that manual plate wheel 161 self does not have self-locking, make to keep firmly solid in armourplate glass 600 process of whole test.In the support side plate 200 of particularly side, plane has upper pillar type column 566, and on upper pillar type column 566, liftable is fixed wtih and impacts cross bar 562, impacts slip on cross bar 562 and is fixed wtih cylinder knocker 590; Cylinder knocker 590 can be connected to pulpit, Pneumatic pressure power source easily at a distance, realize the dangerous step that Long-distance Control smashes armourplate glass 600, site operation personnel is avoided to suffer the unexpected injury of splashing of glass breaking moment, it is consistent that application cylinder knocker 590 realizes each hammer weight, guarantees that crushing test is unified and standard.
(2), container bin gate spring 145 is set respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, guarantees that container discharge door 146 can touch container discharge mouth 147 tightly, do not allow chunk glass scatter.
(3), adopt isoplanar V-type groove cleat assembly 500, particularly slide plate part is positioned at clamp plate portion one end and is overlapped on plane on clamp plate portion, and described slide plate lower plane 561 is in sustained height with plane 516 on described clamping plate; Pearl seat stepped hole 558 internal fixtion particularly on clamping plate in plane 516 slippage ball 580; The outer outstanding sphere 589 of slippage ball 580 contacts with described slide plate lower plane 561, make the slide plate lower plane 561 in each stationary installation relative on the clamping plate in another stationary installation between plane 516 slippage more easily smooth, guarantee tested armourplate glass 600 surrounding uniform force.
(4), between the V-type protruding rail 541 of every isoplanar, limit V-type clamping plate and adjacent V-type groove 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different specification size.
(5) angle on, described clamping plate slope 515 and clamping plate between plane 516 is 54-56 to spend, and described clamping plate slope 515 is bonded with one deck rubber compressing tablet 551, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.
Three, by comparing with the test data using disposable product adhesive tape conventionally test to do present invention employs isoplanar V-type groove cleat assembly 500.Can learn: the rubber compressing tablet 551 adopting styrene-butadiene rubber, its specific material composition physical characteristics that formula has, guarantee to go through hundred experiment test operations without breakage, and hard nickel alloy coating on slide plate lower plane 561 is intact, conclusion have employed isoplanar V-type groove cleat assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims (7)

1. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device, integral-rack comprises support side plate (200), rear shear plate (176), end shear plate (175) and four upper pillar type columns (566), the support side plate (200) of both sides is fixed wtih respectively two described upper pillar type columns (566), four upper pillar type column (566) upper ends are all fixed with column termination (604), and four column terminations (604) are fixed with two transverse horizontal bars and (602) and two vertical equity bars (603) respectively;
The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in platen support (163), there is plane (717) on rear plate at the upper position of described rear shear plate (176), on rear plate, plane (717) exceeds the upper plane of described support side plate (200), and on rear plate, plane (717) holds test platen (190) lower plane afterwards;
Described test platen (190) both sides vertical plane there is lock pin pilot hole (198); Described lock pin bearing (180) inner hole thread matches with stud lock pin (189) external thread, there is cylinder bulb (199) stud lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin pilot hole (198), described test platen (190) and the support side plate (200) described in both sides is fixed; It is characterized in that:
The platen rotating shaft (196) of side is also fixed with manual plate wheel (161), there is plate wheel flat key (168) between platen rotating shaft (196) and manual plate wheel (161), manual plate wheel (161) lateral surface also has plate wheel crank handle (155);
Transverse horizontal bar described in two and (602) are all sliding combined with shooting cross slider (608), shooting square bar (601) is fixed wtih between two shootings cross slider (608), shooting square bar (601) there is dollying thermomechanical components (900), dollying thermomechanical components (900) comprises the vertical slide block (609) of shooting, servo electricity, machine (910), motor gear (912), lifter rack (921), industrial camera (950); The vertical slide block (609) of shooting has between slide block square hole (906) and described shooting square bar (601) gabarit for being slidably matched, there is vertical slide block lateral sulcus (930) vertical slide block (609) side of shooting, there is threading circle (934) at vertical slide block lateral sulcus (930) back side, vertical slide block lateral sulcus (930) side tooth bar groove (932), there is tooth bar protruding rail (923) at lifter rack (921) back side, for being slidably matched between tooth bar protruding rail (923) and described tooth bar groove (932); Described shooting is indulged the upper plane of slide block (609) and is fixed with servomotor, (910), servomotor, (910) output terminal axle is fixed with motor gear (912), motor gear (912) is meshed with described lifter rack (921); Described lifter rack (921) lower end is fixed wtih camera pedestal (925), camera pedestal (925) has video camera termination (945), under video camera termination (945), front is industrial camera (950), upper back side power supply signal combination cable, video camera termination (945) (940), is external to panel box and computer disposal center after power supply signal combination cable (940) passes through described threading circle (934) respectively;
Impact cross bar (562) one end and have cross bar becket (599), impact cross bar (562) other end and have impact slide block (666), impact slide block (666) circular hole and coordinate with upper pillar type column (566) the cylindrical rotary sliding wherein described in; The upper liftable of upper pillar type column (566) is fixed wtih altitude location circle (565), altitude location circle (565) there is holding screw (594), altitude location circle (565) holds in the palm described impact slide block (666), regulates the height impacting cross bar (562);
The upper slip of described impact cross bar (562) is fixed wtih cylinder knocker (590), and cylinder knocker (590) comprises knocker frame (567), cylinder lagging (591) and cylinder piston rod (595); Cylinder piston rod (595) lower end has ram hammer to bore point (596), and cylinder lagging (591) is respectively arranged with turnover tracheae top connection (593) and turnover tracheae lower sub (592) up and down; The upper plane of described test platen (190) is fixed wtih isoplanar V-type groove cleat assembly (500), and described platen support (163) and described lock pin bearing (180) are fixed wtih cullet returnable (140) together and between the upper plane of support side plate (200); The pointed cone angle of described ram hammer cone point (596) is 60 degree, the material of ram hammer cone point (596) is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:19-21%, W:5.2-5.4%, Ti:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, Zn:2.2-2.4%, Al:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, Mn is less than 0.25%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this nickel-base alloy is HRC65-67.
2. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 1, it is characterized in that: described test platen (190) has Boards wall screw (197), the upper plane of every only described support side plate (200) is respectively arranged with two bearing seat screws (160) and two locking pin seat screws (186).
3. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 1, it is characterized in that: before and after described support side plate (200) bottom, have return pulley forked standard (124) respectively, mobile return pulley (400) is had in the middle of return pulley forked standard (124), being rotatable clearance fit between mobile return pulley (400) center pit and return pulley pivot pin (122) cylindrical, is interference fit between the through hole on return pulley pivot pin (122) two ends and return pulley forked standard (124).
4. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 1, it is characterized in that: described cullet returnable (140) comprises end swash plate (141), container header board (143), container biside plate (142) after container, and after container, end swash plate (141) has container discharge mouth (147) between being connected with container header board (143), described container biside plate (142) upper end has the container flange (184) turned up respectively, container flange (184) has fixed via (148), container header board (143) is lower draw-bar (149) before there is container the both sides being positioned at container discharge mouth (147) coboundary position, container discharge door (146) is had between lower draw-bar (149) before the container of both sides, container discharge door (146) there is bin gate link up with (245), before the container of bin gate hook (245) and both sides, lower draw-bar (149) is on coaxial cable, container bin gate spring (145) is had respectively between lower draw-bar (149) before the container of bin gate hook (245) and both sides, bin gate pivot pin (177) runs through lower draw-bar (149) and container bin gate spring (145) and bin gate hook (245) before described container.
5. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 1, it is characterized in that: described isoplanar V-type groove cleat assembly (500), comprise the isoplanar V-type clamping plate that four physical dimensions are identical, respectively: clamping plate deckle (510), the clamping plate left side (520), on the right of clamping plate opposite side (530) and clamping plate (540), every isoplanar V-type clamping plate are made up of clamp plate portion and slide plate part, clamping plate deckle (510) is made up of deckle clamp plate portion (519) and deckle slide plate part (518), the clamping plate left side (520) is made up of left side clamp plate portion (529) and left side slide plate part (528), clamping plate opposite side (530) is made up of opposite side clamp plate portion (539) and opposite side slide plate part (538), on the right of clamping plate, (540) are made up of the right clamp plate portion (549) and the right slide plate part (548), described slide plate part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion,
The lower surface of described slide plate part is slide plate lower plane (561), slide plate lower plane (561) has V-type protruding rail (541); The upper surface of described retained part is plane (516) on clamping plate, and plane (516) has V-type groove (514) with clamping plate; Described slide plate lower plane (561) is in sustained height with plane (516) on described clamping plate; On described clamping plate, there is clamping plate slope (515) plane (516) inner side, clamping plate slope (515) is also attached with rubber compressing tablet (551); Described V-type groove (514) bottom surface is groove-bottom plane (571), and described V-type protruding rail (541) is protruding rail top plane (574) below, described groove-bottom plane (571); On described described clamping plate, plane (516) is greater than the height of described slide plate lower plane (561) to described protruding rail top plane (574) to the degree of depth of described groove-bottom plane (571);
Plane (516) there is pearl seat stepped hole (558) with described clamping plate, pearl seat stepped hole (558) is arranged symmetrically in described V-type groove (514) both sides, pearl seat stepped hole (558) interior step has stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In cunning pearl seat, half (582) shape and structure is measure-alike outward for half (581) and sliding pearl seat, all comprise sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), sliding pearl seat faying face (584) there is circular hole (588) in sliding pearl seat, in sliding pearl seat, circular hole (588) bottom is connected to sliding pearl seat internal taper hole (583) stub end, and sliding pearl seat internal taper hole (583) little head end is crossing with described sliding pearl seat lateral surface (585);
Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) in sliding pearl seat cylindrical (586) in sliding pearl seat in half (581) and the outer half (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat in half (581) and be slidably matched between the sliding pearl seat internal taper hole (583) sliding outside pearl seat in half (582) and be fixed wtih slippage ball (580); The inner outstanding sphere (598) of sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slippage ball (580) in half (581) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) in the outer half (582) of the upper outstanding described sliding pearl seat of slippage ball (580) contacts with described slide plate lower plane (561).
6. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 5, it is characterized in that: described slide plate lower plane (561) has a layer thickness be the hard nickel alloy coating of 0.24 to 0.26 millimeter, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:19-21%, Ti:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, Zn:2.2-2.4%, Al:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.2%, Mn is less than 0.25%, S is less than 0.01%, P is less than 0.016%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC57-59.
7. plate wheel turntable tooth bar shooting V-type clamping plate nickel alloy glass check device according to claim 5, it is characterized in that: the angle on described clamping plate slope (515) and clamping plate between plane (516) is 54 ~ 56 degree, described clamping plate slope (515) is bonded with the rubber compressing tablet (551) of one deck 3.4 ~ 3.6 millimeters thick, described rubber compressing tablet (551) adopts the stupid rubber of synthesis fourth, its material composition is: the stupid rubber 35-37 of fourth, sulphur 1.6-1.8, zinc paste 1.7-1.9, stearic acid 1.6-1.8, medium accelerator 1.7-1.9, fast accelerator 0.5-0.7, aging resister 1.7-1.9, carbon black 18-20, softening oil 4.3-4.5, rubber powder 12-14, coupling agent 1.6-1.8, all the other are inserts.
CN201510987642.XA 2015-12-25 2015-12-25 Disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus Withdrawn CN105527156A (en)

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CN105891023A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp
CN105910897A (en) * 2016-05-17 2016-08-31 温州经济技术开发区滨海雄杰机电研发工作室 Molybdenum alloy step slide rail four-edge adjustable type engineering rubber backup plate
CN105910889A (en) * 2016-04-28 2016-08-31 张志雄 Glass detector based on plate-wheel halo linkage camera shooting and molybdenum alloy bevel sliding-groove corner clamps
CN105910926A (en) * 2016-06-01 2016-08-31 泉州台商投资区杰雄机械设备设计室 Copper alloy rack impact combined light ring worm gear turnover plate bearing fixture glass detection device
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CN107052631A (en) * 2017-03-28 2017-08-18 佛山林稷机电科技有限公司 A kind of welding equipment
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CN106018130A (en) * 2015-11-26 2016-10-12 张志雄 Verifying device for V-shaped splint manganese alloy glass of handle platen debris recoverer
CN105910889A (en) * 2016-04-28 2016-08-31 张志雄 Glass detector based on plate-wheel halo linkage camera shooting and molybdenum alloy bevel sliding-groove corner clamps
CN106153456A (en) * 2016-04-28 2016-11-23 晋江市池店镇筱秋电工机械专用设备设计工作室 Handle ring of light linkage shooting molybdenum alloy bearing groove corner backup plate glass detection device
CN105865905A (en) * 2016-04-28 2016-08-17 张志雄 Hydraulic halo linkage camera nickel alloy circular orbit corner plywood glass detection equipment
CN105865949A (en) * 2016-04-28 2016-08-17 晋江市池店镇筱秋电工机械专用设备设计工作室 Glass detection method applying worm gear, halo linkage camera and oblique plane orbit corner clamping plates
CN105865948A (en) * 2016-04-28 2016-08-17 张志雄 Gear-aperture-linkage-camera titanium-alloy ladder-rail-corner-pressing-plate glass detecting table
CN105973726A (en) * 2016-04-28 2016-09-28 晋江市池店镇筱秋电工机械专用设备设计工作室 Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints
CN105758712A (en) * 2016-04-28 2016-07-13 晋江市池店镇筱秋电工机械专用设备设计工作室 Glass detecting frame with worm wheel aperture linked camera shooting chromium alloy wheel slide way corner clamp
CN105928781A (en) * 2016-05-17 2016-09-07 温州经济技术开发区滨海雄杰机电研发工作室 Nickel alloy circular-track four-side adjustable butadiene styrene rubber press plate
CN105952803A (en) * 2016-05-17 2016-09-21 温州经济技术开发区滨海雄杰机电研发工作室 Chromium alloy bearing sliding way four-side telescopic butadiene rubber clamping plate
CN105823680A (en) * 2016-05-17 2016-08-03 温州经济技术开发区滨海雄杰机电研发工作室 Titanium alloy wheel sliding groove four-edge controllable natural rubber clamps
CN105910897A (en) * 2016-05-17 2016-08-31 温州经济技术开发区滨海雄杰机电研发工作室 Molybdenum alloy step slide rail four-edge adjustable type engineering rubber backup plate
CN105890987A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy impact combination polished ring gear rotary table wheel backup clamp glass detection device
CN106092783A (en) * 2016-06-01 2016-11-09 泉州台商投资区杰雄机械设备设计室 Molybdenum alloy combined impulse ring of light hydraulic swivel bearing fixture glass detection framework
CN105890986A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Chromium alloy rack impact combination polished ring handle turning plate bevel backup plate glass detection device
CN105891024A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection device adopting impact combination of nickel alloy rack, light ring, hydraulic turning plate and wheel clamping plate
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CN105891023A (en) * 2016-06-01 2016-08-24 泉州台商投资区杰雄机械设备设计室 Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp
CN105910926A (en) * 2016-06-01 2016-08-31 泉州台商投资区杰雄机械设备设计室 Copper alloy rack impact combined light ring worm gear turnover plate bearing fixture glass detection device
CN106018066A (en) * 2016-06-01 2016-10-12 温州市张衡科技服务有限公司 Glass detection method combining rack impact and halo disc wheel turnover plate inclined clamp
CN106053262A (en) * 2016-06-01 2016-10-26 温州市张衡科技服务有限公司 Glass detection device with copper alloy screw, halo camera, plate wheel, turning plate, wheels and pressing plates
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CN105866125A (en) * 2016-06-15 2016-08-17 张志雄 Titanium alloy bearing fine-tuning backup plate impact camera linkage worm gear rotating plate glass detection machine
CN105973730A (en) * 2016-06-15 2016-09-28 张志雄 Copper alloy slope fine tuning clamping plate and impact camera linkage handle rotating plate glass detection device
CN107052631A (en) * 2017-03-28 2017-08-18 佛山林稷机电科技有限公司 A kind of welding equipment
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Application publication date: 20160427