CN105547808A - Gear turntable rack camera shooting step pressing plate titanium alloy glass detection system - Google Patents

Abstract

The invention relates to a tempered glass test check system, in particular to a gear turntable rack camera shooting step pressing plate titanium alloy glass detection system. As the improvement, a transmission gear is fixed to a table plate rotating shaft on one side and matched with a manual gear, the manual gear is fixed to a manual wheel shaft in a rotatable mode, a wheel shaft flange is arranged at the inner end of the manual wheel shaft, the wheel shaft flange is fixed to the outer side face of a corresponding supporting side plate, a shaft clamping spring is arranged at the outer end of the manual wheel shaft and located on the outer side face of the manual wheel shaft in a blocking mode, the outer side face of the manual gear is provided with a hand wheel step circle, a hand wheel transverse rod is fixedly connected to the hand wheel step circle, and a hand wheel crank handle is arranged at the outer end of the hand wheel transverse rod. The labor intensity needed for fragment detection is reduced, camera shooting is carried out, and a fragment image is transmitted to a computer processing center; the system is particularly suitable for mass glass detection processing, and can be applied and popularized in relevant production enterprises and detection technical organizations; by applying a rotary impact device, hammer driving strength is consistent all the time, and it is ensured that crushing tests are normative and unified.

Description

Gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems

Technical field

The present invention relates to a kind of tempered glass test verification system, particularly relate to the test verification system wearing industrial camera and substitute manually-operated gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems.

Background technology

Fragmentation status test is a content of mechanical properties test, and test objective is in order to fragment during evaluate safety glass breaking causes the possibility of injury.China is identical in the criterion of safety glass detection method and result with the European Community with Japan, all needs the number of tiles after the fragmentation of record mother glass in satisfactory 50mm × 50mm square and shape, size in fragmentation status checkout procedure.Because the chip shape produced after glass breaking is irregular, quantity is many, take to carry out by artificial means the observation of fragment, identification and reading at present, workload is large, easily occurs mistake.Therefore, people's examination is asked and is automatically identified glass fragment by image processing techniques.

GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, inquired into the detection algorithm of glass fragment, and the document relates to two gordian techniquies: (1) image capture technology.Below the sensitized paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.Like this, owing to employing the light source of different angles, the two width images affirmatives difference to some extent collected.Wherein in piece image because illumination reason produces the position of not obvious slot line, likely obvious in other piece image.Therefore, in due course two width image processing and tracking unit are got up, the discontinuous phenomenon of slot line can improve.(2) image segmentation algorithm.Cutting procedure comprises the following steps: pre-service is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge; Carry out independently slot line to detect, two width image processing and tracking unit become the image of a complete slot line, extract slot line, finally carry out fragment identification.Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.

Chinese Patent Application No.: 201420595067.X, tempered glass fragmentation status test unit, propose the pressing plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit pressing plates all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.

Summary of the invention

For above prior art Problems existing, the present invention installs gear rack elevating industrial camera on integral-rack, combination gear mechanism Turnover testing platen, be equipped with plug lock pin fastening, particularly also be configured with ladder rail pressing plate assembly and revolution knocker, the adjustable design in isoplanar carried out to clamp portion, achieves the tempered glass for sizes different size, a kind of verification test device can be shared to do tempered glass fragmentation test, specific as follows:

Gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems, integral-rack comprises support side plate, rear shear plate, bottom narrow boards and four circular abutments, the support side plate of both sides is fixed wtih respectively two described circular abutments, four circular abutment upper ends are all fixed with column termination, and four column terminations are fixed with two transverse horizontal bars and two vertical equity bars respectively;

In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable to be respectively fixed in platen support, and on described rear shear plate, there is plane on rear plate at position, and on rear plate, plane holds lower plane after test board plate;

Described test platen both sides vertical plane there is plug lockhole, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical; The light beam lock pin of both sides can enter in described plug lockhole, limits rotation by fixing for the support side plate described in described test platen and both sides; Described light beam lock pin outer end has outside lock pin, has lock pin elongated hole groove on outside lock pin, and operation stock passes through described lock pin elongated hole groove; There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, the endoporus of operation stock lower end coordinates for rotatable with between operation pivot pin cylindrical, and the operation rest base of both sides is fixed on described operation support screw; As improvement:

The platen rotating shaft of side is also fixed with transmission gear, transmission gear is combined with manual gear, manual gear is rotatable to be fixed on manual wheel shaft, there is axle flange manual wheel shaft the inner, and axle flange is fixed on corresponding support side plate lateral surface, and manual axle outer end has axle jump ring, axle jump ring gear is at described manual wheel shaft lateral surface, manual gear lateral surface has handwheel step circle, handwheel step circle is fixedly connected with handwheel cross bar, and handwheel cross bar outer end also has handwheel crank handle; Platen rotating shaft outer end described in side there are shaft gear section and shaft thread, shaft gear section there is rotating shaft keyway, be furnished with runner flat key in rotating shaft keyway, shaft gear section is fixed with transmission gear, transmission gear lateral surface has power wheel nut match with described shaft thread;

Transverse horizontal bar described in two is all sliding combined with shooting cross slider, shooting square bar is fixed wtih between two shooting cross sliders, shooting square bar has dollying thermomechanical components, and dollying thermomechanical components comprises the vertical slide block of shooting, shooting motor, motor gear, lifter rack, industrial camera; The vertical slide block of shooting has for being slidably matched between slide block square hole and described shooting square bar gabarit, and there is vertical slide block lateral sulcus the vertical slide block side of shooting; There is threading circle at the vertical slide block lateral sulcus back side, and there is tooth bar groove in vertical slide block lateral sulcus front, and there is tooth bar protruding rail at the lifter rack back side, for being slidably matched between tooth bar protruding rail and described tooth bar groove; Described shooting is indulged plane on slide block and is fixed with shooting motor, and shooting motor output end axle is fixed with motor gear, and motor gear is meshed with described lifter rack; Described lifter rack lower end is fixed wtih camera pedestal, camera pedestal there is video camera termination, under video camera termination, front is industrial camera, on video camera termination, there is shooting power supply signal combination cable at the back side, is external to panel box and computer disposal center respectively after shooting power supply signal combination cable passes through described threading circle;

Impact cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, impacts slide block circular hole and coordinates with the circular abutment cylindrical rotary sliding wherein described in; On circular abutment, liftable is fixed wtih altitude location circle, and altitude location circle has holding screw, and described impact slide block in the holder of altitude location circle;

On described impact cross bar, slip is fixed wtih revolution knocker, and revolution knocker comprises knocker frame, impacts motor and quadrangular guide rail;

Described knocker frame has impact frame vertical square hole and, impacting the horizontal square hole of frame, impacting between four faceted pebbles on the horizontal square hole of frame and described impact cross bar for being slidably matched;

Described impact motor bottom bore is fixed in the upper plane of knocker frame, impacts on motor output end mouth and is fixed with rotating disk; Rotating disk there is revolution pivot pin;

For liftable is slidably matched between described quadrangular guide rail and the described vertical square hole of impact frame, described quadrangular guide rail lower end is ram hammer cone point, quadrangular guide rail upper end is horizontal concrete chute, for being slidably matched between horizontal concrete chute inwall and described revolution pivot pin;

Plane is fixed wtih ladder rail pressing plate assembly to described test platen, described platen support and described lock pin bearing are fixed wtih cullet guides together and in support side plate between plane, cullet guides lower port drops within cullet collecting cart upper port;

The pointed cone angle of described ram hammer cone point is 44-46 degree, the material of ram hammer cone point is titanium-base alloy, described titanium-base alloy forms Ti:21-23%, W:3-5%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6% by the element of following percentage by weight, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.19%, Mn is less than 0.23%, S is less than 0.009%, P is less than 0.014%, and the rockwell superficial hardness number of this titanium-base alloy is HRC67-69.

As further improvement: described test platen has pressing plate fixing threaded hole, in every only described support side plate, plane is respectively arranged with two platen seat screws and two locking pin seat screws, and the support side plate of at least side also has four horizontally disposed handwheel seat screws.

As further improvement: described ladder rail pressing plate assembly is made up of the ladder isoplanar pressing plate that four physical dimensions are identical, respectively: pressing plate deckle, on the right of pressing plate, pressing plate opposite side and the pressing plate left side, every ladder isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle is made up of deckle clamp portion and deckle slide plate part, be made up of the right clamp portion and the right slide plate part on the right of pressing plate, pressing plate opposite side is made up of opposite side clamp portion and opposite side slide plate part, the pressing plate left side is made up of left side clamp portion and left side slide plate part, described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,

The step lower surface of described slide plate part is slide plate lower plane, slide plate lower plane has step groove, and has centrosymmetric transition groove between step groove and slide plate lower plane; The upper surface of described clamp portion is plane on pressing plate, and pressing plate plane has ladder protruding rail, and ladder protruding rail and pressing plate have centrosymmetric transition raised line between plane; On described slide plate lower plane and described pressing plate, plane is in sustained height;

Described pressing plate plane has pearl seat stepped hole, and pearl seat stepped hole is arranged symmetrically in described ladder protruding rail both sides, in pearl seat stepped hole, step has stepped hole plane, and stepped hole planar central has pearl seat blind hole; In sliding pearl seat, half is measure-alike with the outer half shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, sliding pearl seat faying face there is circular hole in sliding pearl seat, in sliding pearl seat, circular hole bottom is connected to sliding pearl seat internal taper hole stub end, and the little head end of sliding pearl seat internal taper hole is crossing with described sliding pearl seat lateral surface;

Described pearl seat stepped hole inner circle is fixed wtih the sliding pearl seat cylindrical in sliding pearl seat cylindrical in sliding pearl seat in half and the outer half of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole in sliding pearl seat in half and be slidably matched between the sliding pearl seat internal taper hole sliding outside pearl seat in half and be fixed wtih slippage ball; In sliding pearl seat lateral surface on slippage ball in outstanding described sliding pearl seat in half, outstanding sphere is accommodated among described pearl seat blind hole; The outer outstanding sphere of the sliding pearl seat lateral surface on slippage ball in the outer half of outstanding described sliding pearl seat contacts with described slide plate lower plane.

As further improvement: described slide plate lower plane 561 there is a layer thickness be the rigid titanium alloy layer of 0.24-0.26 millimeter, this rigid titanium alloy layer material is made up of the element of following percentage by weight: Ti:32.6-32.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.19%, Mn is less than 0.23%, S is less than 0.009%, P is less than 0.014%, and the rockwell superficial hardness number of this rigid titanium alloy layer is HRC55-57.

As further improvement: the angle on described pressing plate slope 515 and pressing plate between plane 516 is 57-59 degree, described pressing plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.4-2.6 millimeters thick, described rubber compressing tablet 551 adopts synthesis rubber industry, its material composition is: ethylene-propylene-diene rubber 56-58%, zinc paste 13-15%, promoter 2.6-2.8%, stearic acid 2.6-2.8%, paraffin 1.6-1.8%, carbon black 11-13%, paraffin oil 14-16%, aging resister 3.2-3.4%, nano antibacterial agent 6.5-6.7%, sulphur 1.5-1.7%, all the other are inserts, inserts is 1286-1288 object talcum powder, described synthesis rubber industry has following physical technique index: pulling strengrth is 15.4-15.6MPa, and elongation at rupture is 587-589%, and hardness is 58-60 shore A.

The invention has the beneficial effects as follows:

(1), at present glass fragment detect all by manually completing, not only elapsed time is many, also easily produces mistake, affects the present situation of the accuracy of assay.Present invention improves the labour intensity that fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for glass check processing in enormous quantities, can be applicable in associated production enterprise and detection technique mechanism;

Integral-rack adopts overall construction intensity high, and the gear drive on integral-rack drives the turning vibrational power flow of test platen, is convenient to remove chunk glass, is equipped with cullet guides and cullet collecting cart, guarantees that chunk glass does not scatter; After gear drive combination, plane holds lower plane after test board plate on plate, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test platen both sides, overcome transmission gear and coordinate the defect not having self-locking with manual gear, make to keep firmly solid in the armourplate glass process of whole test.In the support side plate of particularly side, plane has circular abutment, and on circular abutment, liftable is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih revolution knocker; Impact motor on revolution knocker can realize the dangerous step that Long-distance Control smashes armourplate glass, avoids site operation personnel to suffer the unexpected injury of splashing of glass breaking moment.It is consistent that application revolution knocker realizes each hammer weight, guarantees that crushing test is unified and standard.

(2), specific cullet guides lower port drops on the design within described cullet collecting cart upper port, back incline upper surface particularly on cullet collecting cart, lower than the particular design of described three contour end faces, can ensure that glass sheet can all fall in cullet collecting cart through cullet guides; Easily cullet collecting cart can be separated with cullet guides again.

(3), adopt ladder rail pressing plate assembly, particularly slide plate part are positioned at clamp portion one end and are overlapped on plane on clamp portion, and on described slide plate lower plane and described pressing plate, plane is in sustained height; Pearl seat stepped hole internal fixtion particularly on pressing plate in plane slippage ball; The outer outstanding sphere of slippage ball contacts with described slide plate lower plane, make the slide plate lower plane in each ladder isoplanar pressing plate relative on the pressing plate in the pressing plate of another ladder isoplanar between plane slippage more easily smooth, guarantee tested armourplate glass surrounding uniform force.

(4) step groove, on the ladder isoplanar pressing plate on every limit and between adjacent ladder protruding rail for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass of different specification size.

(5) angle on, described pressing plate slope and pressing plate between plane is 57-59 degree, and described pressing plate slope is bonded with one deck rubber compressing tablet, adjustment width armourplate glass carried out plane spacing while, a downward component can be produced, make tested armourplate glass touch test platen, avoid the uneven generation explosion of armourplate glass local pressure.

(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.

Accompanying drawing explanation

Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except ladder rail pressing plate assembly 500.

Fig. 2 is dollying thermomechanical components 900 enlarged drawing separately in Fig. 1.

Fig. 3 is that slide block 609 enlarged drawing is separately indulged in the shooting in Fig. 2.

Fig. 4 is the vertical view of Fig. 3.

Fig. 5 is manual gear in Fig. 1 151 and the vertical cross section of support side plate 200 connecting portion.

Fig. 6 is cullet guides in Fig. 1 140 and the stereoscopic appearance figure of cullet collecting cart 300 bonding state.

Fig. 7 is the sectional view along the axis of symmetry in Fig. 6.

Fig. 8 is the independent stereoscopic appearance figure of cullet guides 140 part in Fig. 6.

Fig. 9 is the sectional view along the axis of symmetry in Fig. 8.

Figure 10 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Fig. 6.

Figure 11 is the sectional view along the axis of symmetry in Figure 10.

Figure 12 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.

Figure 13 is light beam lock pin in Figure 12 189 and plug lockhole 198 disengaged condition.

The integral-rack independent stereoscopic appearance figure of Figure 14 for being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.

Figure 15 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.

Ladder rail pressing plate assembly 500 placed by test platen 190 in Fig. 1 to Figure 16, and is fixed wtih armourplate glass 600, also unloads except power wheel nut 188, and dollying thermomechanical components 900 declines in running order stereoscopic appearance figure.

Figure 17 is that the ladder rail pressing plate assembly 500 in Figure 16 unloads except the side of two wherein, and test platen 190 is in rotation heeling condition revolution knocker 590 and shifts out above test platen 190, and dollying thermomechanical components 900 promotes and is in off working state.

Figure 18 is the postrotational enlarged drawing of revolution knocker 590 in Figure 17.

Figure 19 is knocker frame 567 stereographic map separately in Figure 18.

Figure 20 is manual gear in Figure 17 151 and transmission gear 161 binding site and the enlarged drawing operating stock 133 position.

Figure 21 is the vertical view that the ladder rail pressing plate assembly 500 in Figure 16 is combinationally using.

Figure 22 is the A-A cut-open view in Figure 21.

Figure 23 is the vertical view on the pressing plate left side 540 in Figure 21.

Figure 24 is the isometric front view of Figure 23.

Figure 25 is the rear isometric view of Figure 23.

Figure 26 is the B-B cut-open view in Figure 21, and tested armourplate glass 600 is fixed on test platen 190.

Figure 27 is tested armourplate glass in Figure 26 600 and the partial enlarged drawing of rubber compressing tablet 551 contact site.

Figure 28 is the C-C cut-open view in Figure 23.

Figure 29 is the partial enlarged drawing in Figure 22.

Figure 30 is the partial enlarged drawing of left side slide plate part 548 part in Figure 29.

Figure 31 is the partial enlarged drawing of the slippage ball 580 in Figure 29.

Figure 32 unloads the constitutional diagram except sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 31.

Figure 33 is the partial enlarged drawing of the outer half 582 of sliding pearl seat in Figure 31.

Figure 34 unloads the constitutional diagram except half 581 in sliding pearl seat and sliding pearl seat after half 582 in the pearl seat stepped hole 558 in Figure 31.

Embodiment

The present invention is described in detail below in conjunction with the drawings and specific embodiments:

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18, Figure 20 and Figure 21, gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems, integral-rack comprises support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the support side plate 200 of both sides is fixed wtih respectively two described circular abutments 566, four circular abutment 566 upper ends are all fixed with column termination 604,604, four, column termination and are fixed with two transverse horizontal bars 602 and two vertical equity bars 603 respectively;

In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in platen support 163, on described rear shear plate 176, there is plane 717 on rear plate at position, on rear plate, plane 717 exceeds 24 to 26 millimeters, plane in described support side plate 200, and on rear plate, plane 717 holds the rear lower plane of test platen 190;

In Fig. 1, Figure 12, Figure 13, Figure 16, Figure 17 and Figure 20, described test platen 190 both sides vertical plane there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical; The light beam lock pin 189 of both sides can enter in described plug lockhole 198, and described test platen 190 is limited rotation with the support side plate 200 described in both sides is fixing; Described light beam lock pin 189 outer end to have outside lock pin 135, and have lock pin elongated hole groove 134 on 135 outside lock pin, operation stock 133 passes through described lock pin elongated hole groove 134; There is operation lever 136 operation stock 133 upper end, have between operation stock 133 lower end and operation bearing 131 and operate pivot pin 132, operation pivot pin 132 two ends are fixed on operation bearing 131, the endoporus of operation stock lower end coordinates for rotatable with between operation pivot pin 132 cylindrical, is fixed on described operation support screw 232 bottom the operation bearing 131 of both sides; As improvement:

Fig. 1, Fig. 5, Figure 14, Figure 16, in Figure 17 and Figure 20, the platen rotating shaft 196 of side is also fixed with transmission gear 161, transmission gear 161 is combined with manual gear 151, manual gear 151 is rotatable to be fixed on manual wheel shaft 152, there is axle flange 154 manual wheel shaft 152 the inner, axle flange 154 is fixed on corresponding support side plate 200 lateral surface, there is axle jump ring 165 manual wheel shaft 152 outer end, axle jump ring 165 keeps off at described manual wheel shaft 152 lateral surface, manual gear 151 lateral surface there is handwheel step circle 159, handwheel step circle 159 is fixedly connected with handwheel cross bar 185, handwheel cross bar 185 outer end also has handwheel crank handle 155,

Platen rotating shaft 196 outer end described in side there are shaft gear section 192 and shaft thread 193, shaft gear section 192 there is rotating shaft keyway 194, runner flat key 168 is furnished with in rotating shaft keyway 194, shaft gear section 192 is fixed with transmission gear 161, transmission gear 161 lateral surface has power wheel nut 188 match with described shaft thread 193;

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 14, Figure 16 and Figure 17, transverse horizontal bar 602 described in two is all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed wtih between two shooting cross sliders 608, shooting square bar 601 has dollying thermomechanical components 900, and dollying thermomechanical components 900 comprises the vertical slide block 609 of shooting, shooting motor 910, motor gear 912, lifter rack 921, industrial camera 950; The vertical slide block 609 of shooting has for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit, and there is vertical slide block lateral sulcus 930 vertical slide block 609 side of shooting; There is threading circle 934 at vertical slide block lateral sulcus 930 back side, and there is tooth bar groove 932 in vertical slide block lateral sulcus 930 front, and there is tooth bar protruding rail 923 at lifter rack 921 back side, for being slidably matched between tooth bar protruding rail 923 and described tooth bar groove 932; Described shooting is indulged plane on slide block 609 and is fixed with shooting motor 910, and shooting motor 910 output terminal axle is fixed with motor gear 912, and motor gear 912 is meshed with described lifter rack 921; Described lifter rack 921 lower end is fixed wtih camera pedestal 925, camera pedestal 925 there is video camera termination 945, front, 945 times, video camera termination is industrial camera 950, on video camera termination 945, there is shooting power supply signal combination cable 940 at the back side, is external to panel box and computer disposal center respectively after shooting power supply signal combination cable 940 passes through described threading circle 934;

In Fig. 1, Figure 16, Figure 17, Figure 18, Figure 19 and Figure 20, impact cross bar 562 one end and have cross bar becket 599, impact cross bar 562 other end and have impact slide block 666, impact slide block 666 circular hole and coordinate with the circular abutment 566 cylindrical rotary sliding wherein described in; On circular abutment 566, liftable is fixed wtih altitude location circle 565, altitude location circle 565 has holding screw 594, and altitude location circle 565 holds in the palm described impact slide block 666, and altitude location circle 565 impacts the height of cross bar 562 for regulating;

On described impact cross bar 562, slip is fixed wtih revolution knocker 590, and revolution knocker 590 comprises knocker frame 567, impacts motor 521 and quadrangular guide rail 595;

Described knocker frame 567 having and impacts frame vertical square hole 535 He, impact the horizontal square hole 564 of frame, impacting between four faceted pebbles on the horizontal square hole of frame 564 and described impact cross bar 562 for being slidably matched;

Described impact motor 521 base holes is fixed in the upper plane of knocker frame 567, impacts on motor 521 output port and is fixed with rotating disk 572; Rotating disk 572 there is revolution pivot pin 573;

For liftable is slidably matched between described quadrangular guide rail 595 square hole 535 vertical with described impact frame, described quadrangular guide rail 595 lower end is ram hammer cone point 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573;

Plane is fixed wtih ladder rail pressing plate assembly 500 to described test platen 190, described platen support 163 and described lock pin bearing 180 are fixed wtih cullet guides 140 between plane together and in support side plate 200, and cullet guides 140 lower port drops within cullet collecting cart 300 upper port;

The pointed cone angle of described ram hammer cone point 596 is 45 degree, the material of ram hammer cone point 596 is titanium-base alloy, described titanium-base alloy is made up of the element of following percentage by weight: Ti:22%, W:4%, Cr:2.2%, Cu:2.2%, Mo:1.2%, C:1.1%, Sn:1.5%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si in 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, the rockwell superficial hardness number of this titanium-base alloy is HRC68.

As further improvement: described support side plate 200 thickness is 43 millimeters, described rear shear plate 176 thickness is 33 millimeters, and described bottom narrow boards 175 thickness is 33 millimeters.

As further improvement: described test platen 190 has pressing plate fixing threaded hole 197, in every only described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, and the support side plate 200 of at least side also has four horizontally disposed handwheel seat screws 157.

As further improvement: in Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 16 and Figure 17, described cullet guides 140 surrounded with end swash plate 141 after guides by guides biside plate 142 together with guides front vertical plate 143, described guides biside plate 142 upper end has the guides flange 184 turned up respectively, guides flange 184 has fixed via 148; Cullet guides 140 lower ending opening four limit forms a guides lower ending opening 166;

Described cullet collecting cart 300 flat board has respectively collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end also has collecting cart handle 622; Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the back incline upper surface 661 on described collecting cart back incline 619 is 48 millimeters lower than the distance of described three contour end faces 616; The horizontal projection size that back incline upper surface 661 and three contour end faces 616 surround is greater than described guides lower ending opening 166 horizontal projection size, the distance that guides lower ending opening 166 position exceeds described back incline upper surface 661 is 23 millimeters, and guides lower ending opening 166 position is 25 millimeters lower than the distance of described three contour end faces 616; Bottom described cullet collecting cart 300, all around one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, being rotatable clearance fit between go-cart return pulley 640 center pit and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.

As further improvement: Fig. 1, Figure 16, Figure 17, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 27, Figure 28, Figure 29, in Figure 30 and Figure 31, described ladder rail pressing plate assembly 500 is made up of the ladder isoplanar pressing plate that four physical dimensions are identical, respectively: pressing plate deckle 510, on the right of pressing plate 520, pressing plate opposite side 530 and the pressing plate left side 540, every ladder isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle 510 is made up of deckle clamp portion 519 and deckle slide plate part 518, on the right of pressing plate, 520 are made up of the right clamp portion 529 and the right slide plate part 528, pressing plate opposite side 530 is made up of opposite side clamp portion 539 and opposite side slide plate part 538, the pressing plate left side 540 is made up of left side clamp portion 549 and left side slide plate part 548, described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,

The step lower surface of described slide plate part is slide plate lower plane 561, slide plate lower plane 561 has step groove 541, and has centrosymmetric transition groove 574 between step groove 541 and slide plate lower plane 561; The upper surface of described clamp portion is plane 516 on pressing plate, and plane 516 has ladder protruding rail 514 with pressing plate, and ladder protruding rail 514 and pressing plate have centrosymmetric transition raised line 571 between plane 516; Described slide plate lower plane 561 is in sustained height with plane 516 on described pressing plate;

In Figure 21, Figure 23, Figure 25, Figure 27, Figure 28, Figure 30, Figure 31, Figure 32, Figure 33 and Figure 34, described pressing plate plane 516 there is pearl seat stepped hole 558, pearl seat stepped hole 558 is arranged symmetrically in described ladder protruding rail 514 both sides, in pearl seat stepped hole 558, step has stepped hole plane 557, there is pearl seat blind hole 559 at stepped hole plane 557 center; In sliding pearl seat, half 581 is measure-alike with outer half 582 shape and structure of sliding pearl seat, all comprise sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, sliding pearl seat faying face 584 there is circular hole 588 in sliding pearl seat, in sliding pearl seat, circular hole 588 bottom is connected to sliding pearl seat internal taper hole 583 stub end, and the little head end of sliding pearl seat internal taper hole 583 is crossing with described sliding pearl seat lateral surface 585;

Described pearl seat stepped hole 558 inner circle is fixed wtih the sliding pearl seat cylindrical 586 in sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and the outer half 582 of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and be slidably matched between the sliding pearl seat internal taper hole 583 sliding outside pearl seat in half 582 and be fixed wtih slippage ball 580; In sliding pearl seat lateral surface 585 on slippage ball 580 in outstanding described sliding pearl seat in half 581, outstanding sphere 598 is accommodated among described pearl seat blind hole 559; The outer outstanding sphere 589 of the sliding pearl seat lateral surface 585 on slippage ball 580 in the outer half 582 of outstanding described sliding pearl seat contacts with described slide plate lower plane 561.

As further improvement: described slide plate lower plane 561 there is a layer thickness be the rigid titanium alloy layer of 0.25 millimeter, this rigid titanium alloy layer material is made up of the element of following percentage by weight: Ti:32.7%, Mn:3.3%, Cr:2.7%, Mo:1.3%, W:2.3%, Nb:1.2%, C:1.1%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si in 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, the rockwell superficial hardness number of this rigid titanium alloy layer is HRC56.

As further improvement: the angle on described pressing plate slope 515 and pressing plate between plane 516 is 58 degree, described pressing plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.5 millimeters thick, described rubber compressing tablet 551 adopts synthesis rubber industry, its material composition is: ethylene-propylene-diene rubber 57%, zinc paste 14%, promoter 2.7%, stearic acid 2.7%, paraffin 1.7%, carbon black 12%, paraffin oil 15%, aging resister 3.3%, nano antibacterial agent 6.6%, sulphur 1.6%, all the other are inserts, and inserts is 1287 object talcum powder; Described synthesis rubber industry has following physical technique index: pulling strengrth is 15.5MPa, and elongation at rupture is 588%, and hardness is 59 shore A.

As further improvement: the distance that on described pressing plate, plane 516 pushes up plane to described ladder protruding rail 514 is 21 to 23 millimeters, ladder protruding rail 514 local width is 17 to 19 millimeters, the width of described transition raised line 571 is 7 to 9 millimeters, the height of described transition raised line 571 is 11 to 13 millimeters, and the described single-ended opening of ladder protruding rail 514;

Described slide plate lower plane 561 is 21 to 23 millimeters to the distance of described step groove 541 baseplane, step groove 541 local width is 17 to 19 millimeters, the width of described transition groove 574 is 7 to 9 millimeters, the height of described transition groove 574 is 11 to 13 millimeters, and described step groove 541 both ends open.

As further improvement: for being slidably matched between the step groove 541 in the ladder protruding rail 514 on described deckle clamp portion 519 and left side slide plate part 548, between the transition groove 574 in the transition raised line 571 on described deckle clamp portion 519 and left side slide plate part 548, there is 0.11 millimeter to 0.13 millimeter clearance fit;

For being slidably matched between step groove 541 in ladder protruding rail 514 on described left side clamp portion 549 and opposite side slide plate part 538, between the transition groove 574 in the transition raised line 571 on described left side clamp portion 549 and opposite side slide plate part 538, there is 0.11 millimeter to 0.13 millimeter clearance fit;

For being slidably matched between step groove 541 in ladder protruding rail 514 on described the right clamp portion 529 and deckle slide plate part 518, between the transition groove 574 in the transition raised line 571 on described the right clamp portion 529 and deckle slide plate part 518, there is 0.11 millimeter to 0.13 millimeter clearance fit;

For being slidably matched between step groove 541 in ladder protruding rail 514 on described opposite side clamp portion 539 and the right slide plate part 528, between the transition groove 574 in the transition raised line 571 on described opposite side clamp portion 539 and the right slide plate part 528, there is 0.11 millimeter to 0.13 millimeter clearance fit.

In embodiment, on described rear plate, plane 717 exceeds 25 millimeters, plane in described support side plate 200, and described support side plate 200 thickness is 49 millimeters, and described rear shear plate 176 thickness is 40 millimeters, and described bottom narrow boards 175 thickness is 40 millimeters.Adopt grey cast iron disposable integral casting to be integral-rack between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175, bulk strength is high, and shock-absorbing effect is good.Described test platen 190 there are four pressing plate fixing threaded holes 197, plane 516 there are five pressing plate step through-holes 501 with the pressing plate of the deckle clamp portion 519 in described ladder rail pressing plate assembly 500, five sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, described deckle clamp portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp portion 519, ladder rail pressing plate assembly 500 entirety is all fixed on described test platen 190.

In Figure 21, Figure 23, Figure 25, Figure 27, Figure 28, Figure 30, Figure 31, Figure 32, Figure 33 and Figure 34, mounting slip ball 580 in 18 pearl seat stepped holes 558 on pressing plate in plane 516, adopts following steps:

One, half 581 in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with the outer half 582 of sliding pearl seat, continues 56 minutes, make half 581 and the outer half 582 of sliding pearl seat in sliding pearl seat cool rear size and reduce;

Two, first by plane on pressing plate 516 upward, successively half 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, the sliding pearl seat lateral surface 585 in the sliding pearl seat in each pearl seat stepped hole 558 in half 581 is made to touch stepped hole plane 557, when in sliding pearl seat, half 581 returns to normal temperature state, the sliding pearl seat cylindrical 586 in sliding pearl seat in half 581 and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit;

Three, successively slippage ball 580 to be placed in the sliding pearl seat in each sliding pearl seat in half 581 among circular hole 588;

Four, successively outer for cunning pearl seat half 582 is arranged in pearl seat stepped hole 558, make the sliding pearl seat faying face 584 in the outer half 582 of sliding pearl seat touch sliding pearl seat faying face 584 in sliding pearl seat in half 581, slippage ball 580 rides in the sliding pearl seat internal taper hole 583 in sliding pearl seat in half 581 and slides half 582 outside pearl seat and makes to slide spacing rolling between pearl seat internal taper hole 583; When the outer half 582 of sliding pearl seat returns to normal temperature state, sliding pearl seat cylindrical 586 in the outer half 582 of sliding pearl seat and have between pearl seat stepped hole 558 0.04 to 0.06 interference fit, on the sliding pearl seat lateral surface 585 in the outer half 582 of sliding pearl seat and described pressing plate, plane 516 is fair.

Complete machine assembling process:

Cullet guides 140 entirety is placed downwards from top, described guides flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side aim at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;

The platen rotating shaft 196 of described test platen 190 both sides coordinates with platen support 163 endoporus is rotatable, four platen seat screws pass through mounting hole on platen support 163 and fixed via 148 respectively, are fixed on by the platen support 163 of both sides on platen seat screw 160; Four locking pin seat screws pass through mounting hole on lock pin bearing 180 and fixed via 148 respectively, and be fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, cullet guides 140 entirety is in both sides bilinear and fixes, firmly stable especially.

The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test platen 190 both sides, will test platen 190 locking positioning.

Transmission gear 161 endoporus also has keyway, transmission gear 161 endoporus is placed in shaft gear section 192, be placed on by runner flat key 168 in the rotating shaft keyway 194 in shaft gear section 192, the position of the outstanding rotating shaft keyway 194 on runner flat key 168 is accommodated among the keyway on transmission gear 161 endoporus; On the shaft thread 193 of shaft gear section 192 outer end, threaded engagement screws on power wheel nut 188, and transmission gear 161 is fastened in the shaft gear section 192 in platen rotating shaft 196 by power wheel nut 188.

Axle flange 154 there are four flange stepped holes 156 waiting radius uniform, four flange screws pass through flange stepped hole 156 successively and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding support side plate 200 lateral surface, there is axle jump ring 165 at axle outer end 153 place on manual wheel shaft 152, the axle axial displacement of jump ring 165 for limit manual wheel shaft 152.

Described test platen 190 there is pressing plate fixing threaded hole 197, in described ladder rail pressing plate assembly 500 at least one clamp portion pressing plate on plane 516 has pressing plate step through-hole 501, sunk screw 195 passes through described pressing plate step through-hole 501 and matches with described pressing plate fixing threaded hole 197, and ladder rail pressing plate assembly 500 is fixed on plane on described test platen 190.

Be inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole impacting cross bar 562 one end, altitude location circle 565 have holding screw 594 be fixed on circular abutment 566, altitude location circle 565 holds in the palm described impact slide block 666; The horizontal square hole of impact frame 564 in knocker frame 567 is inserted on the rectangle straight-bar on described impact cross bar 562, and fixes; Lay impacting motor 521 and be fixed on described by the impact motor installed surface 544 of knocker frame 567, rotating disk 572 is fixed on the output shaft end impacted on motor 521; Quadrangular guide rail 595 is inserted among the vertical square hole 535 of impact frame in knocker frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.

Be slidably installed between through hole on two shooting cross sliders 608 at shooting square bar 601 two ends and transverse horizontal bar 602 cylindrical described in two, the vertical slide block 609 of shooting has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, plane on slide block 609 is indulged in described shooting screw platform 961, shooting motor 910 is fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back side is inserted in tooth bar groove 932, motor gear 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed wtih in lifter rack 921 lower end; Energy control combination cable (in figure not display) on shooting motor 910 is external to panel box and computer disposal center respectively, after the shooting power supply signal at the back side, video camera termination 945 combination cable 940 is passed through described threading circle 934, is external to panel box and computer disposal center respectively.

When one, will do fragmentation test to tempered glass, step is as follows:

(1), rotate handwheel crank handle 155 by hand, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower plane to push down plane 717 on rear plate, test platen 190 presents horizontality; The operation lever 136 with the hands holding both sides is respectively pressed against to centre, makes light beam lock pin 189 enter locking positioning in the plug lockhole 198 of test platen 190 both sides, and test platen 190 is fixed by horizontal level;

(2), by pressing plate deckle 510 identical for four physical dimensions, on the right of pressing plate 520, pressing plate opposite side 530 and the pressing plate left side 540 are placed on above test platen 190, for being slidably matched between step groove 541 in ladder protruding rail 514 on deckle clamp portion 519 and left side slide plate part 548, for being slidably matched between step groove 541 in ladder protruding rail 514 on left side clamp portion 549 and opposite side slide plate part 538, the right clamp portion 529 on ladder protruding rail 514 and the step groove 541 in deckle slide plate part 518 between for being slidably matched, for being slidably matched between step groove 541 in ladder protruding rail 514 on opposite side clamp portion 539 and the right slide plate part 528, make the pressing plate deckle 510 that four physical dimensions are identical, on the right of pressing plate 520, the surrounding ambient in besieged city between pressing plate opposite side 530 and the pressing plate left side 540,

(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, on the right of the pressing plate deckle 510 that mobile four physical dimensions are identical successively, pressing plate 520, pressing plate opposite side 530 and the pressing plate left side 540, make the rubber compressing tablet 551 on every pressing plate touch four limit outer rims of the armourplate glass 600 wanting tested.Rubber compressing tablet 551 natural resiliency is out of shape the elasticity indenture 105 produced, and to give armourplate glass 600 4 limit outer rim flexibility fixing, avoids Rigid Plates Under Compression by unexpected for armourplate glass 600 broken, see Figure 27;

(4) after, wanting tested armourplate glass 600 to be fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, knocker 590 being turned round along with impacting cross bar 562 together, and rotating above armourplate glass 600 around circular abutment 566 cylindrical;

Start and impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while work rotates, the slippage in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again of revolution pivot pin 573, drive quadrangular guide rail 595 to move up and down, make the ram hammer of quadrangular guide rail 595 lower end bore point 596 and also move up and down; When ram hammer cone point 596 is displaced downwardly to extreme lower position, armourplate glass 600 can just be touched, and armourplate glass 600 is smashed; The dangerous step that Long-distance Control smashes armourplate glass 600 can be realized, avoid the unexpected splashing of glass breaking moment to injure site operation personnel;

(5), again holding cross bar becket 599, knocker 590 being turned round along with impacting cross bar 562 together, rotate around circular abutment 566 cylindrical and leave above armourplate glass 600; Transverse shifting shooting square bar 601 indulges slide block 609 with vertically moving to make a video recording respectively, industrial camera 950 is made to aim at the position of taking pictures of will making a video recording, start shooting motor 910, control lifter rack 921 by motor gear 912 to move up and down, industrial camera 950 is adjusted to proper height, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, requires to judge according to national standard, broken armourplate glass 600 whether qualified, complete the fragmentation status test of tempered glass;

(6), remove the ladder isoplanar pressing plate on 1 to 2 limit, the operation lever 136 again with the hands holding both sides is respectively broken into two with one's hands to both sides, makes light beam lock pin 189 exit locking positioning in the plug lockhole 198 of test platen 190 both sides, removes locking positioning; With hand rotation hand wheel crank handle 155 in the other direction, make manual gear 151 be with nutating gear 161 to rotate in the other direction, drive platen rotating shaft 196 to rotate through runner flat key 168, plane 717 on plate after then driving test platen 190 rear end lower plane to depart from; After the run-off the straight 10 to 20 of test platen 190 is spent, tempered glass fragment can be disposed easily through cullet guides 140, fall among cullet collecting cart 300;

(7), again rotate handwheel crank handle 155 by hand, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower plane to push down plane 717 on rear plate; Test platen 190 presents horizontality again.The operation lever 136 again with the hands holding both sides is respectively pressed against to centre, makes light beam lock pin 189 enter locking positioning in the plug lockhole 198 of test platen 190 both sides, as long as prepare for next tested armourplate glass 600;

(8), specific cullet guides 140 lower port drops within described cullet collecting cart 300 upper port, its effect is: the horizontal projection size that can surround by means of back incline upper surface 661 and three contour end faces 616 is greater than described guides lower ending opening 166 horizontal projection size, the distance that guides lower ending opening 166 position exceeds described back incline upper surface 661 is 27 millimeters, ensure that glass sheet can all fall in cullet collecting cart 300 through cullet guides 140; It can be 28 millimeters lower than the distance of described three contour end faces 616 by means of guides lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guides 140, when the chunk glass in cullet collecting cart 300 is many to when will rafting, cullet collecting cart 300 is moved away.

Two, the above-mentioned outstanding substantive distinguishing features of the present invention, guarantees to bring following significant progressive effect:

(1), at present glass fragment detect all by manually completing, not only elapsed time is many, also easily produces mistake, affects the present situation of the accuracy of assay.Present invention improves the labour intensity that fragment detects, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for glass check processing in enormous quantities, can be applicable in associated production enterprise and detection technique mechanism;

Integral-rack adopts overall construction intensity high, and the gear drive on integral-rack drives the turning vibrational power flow of test platen 190, is convenient to remove chunk glass, is equipped with cullet guides 140 and cullet collecting cart 300, guarantees that chunk glass does not scatter; After gear drive combination, on plate, plane 717 holds the rear lower plane of test platen 190, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test platen 190 both sides, overcome transmission gear 161 and coordinate with manual gear 151 defect not having self-locking, make to keep firmly solid in armourplate glass 600 process of whole test.In the support side plate 200 of particularly side, plane has circular abutment 566, and on circular abutment 566, liftable is fixed wtih and impacts cross bar 562, impacts slip on cross bar 562 and is fixed wtih revolution knocker 590; Impact motor 521 on revolution knocker 590 can realize the dangerous step that Long-distance Control smashes armourplate glass 600, avoids site operation personnel to suffer the unexpected injury of splashing of glass breaking moment.It is consistent that application revolution knocker 590 realizes each hammer weight, guarantees that crushing test is unified and standard.

(2), specific cullet guides 140 lower port drops on the design within described cullet collecting cart 300 upper port, back incline upper surface 661 particularly on cullet collecting cart 300, lower than the particular design of described three contour end faces 616, can ensure that glass sheet can all fall in cullet collecting cart 300 through cullet guides 140; Easily cullet collecting cart 300 can be separated with cullet guides 140 again.

(3), adopt ladder rail pressing plate assembly 500, slide plate part is positioned at clamp portion one end and is overlapped on plane on clamp portion, and described slide plate lower plane 561 is in sustained height with plane 516 on described pressing plate; Pearl seat stepped hole 558 internal fixtion particularly on pressing plate in plane 516 slippage ball 580; The outer outstanding sphere 589 of slippage ball 580 contacts with described slide plate lower plane 561, make the slide plate lower plane 561 in each ladder isoplanar pressing plate relative on the pressing plate in the pressing plate of another ladder isoplanar between plane 516 slippage more easily smooth, guarantee tested armourplate glass 600 surrounding uniform force.

(4) step groove 541, on the ladder isoplanar pressing plate on every limit and between adjacent ladder protruding rail 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different specification size.

(5) angle on, described pressing plate slope 515 and pressing plate between plane 516 is 57-59 degree, and described pressing plate slope 515 is bonded with one deck rubber compressing tablet 551, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.

(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice.Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.

Three, by comparing with the test data using disposable product adhesive tape conventionally test to do present invention employs ladder rail pressing plate assembly 500.Can learn: the rubber compressing tablet 551 adopting synthesis rubber industry, its specific material composition physical characteristics that formula has, guarantee to go through hundred experiment test operations without breakage, and the rigid titanium alloy layer of plane 516 is intact on pressing plate, conclusion have employed ladder rail pressing plate assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims (5)

1. gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems, integral-rack comprises support side plate (200), rear shear plate (176), bottom narrow boards (175) and four circular abutments (566), the support side plate (200) of both sides is fixed wtih respectively two described circular abutments (566), four circular abutment (566) upper ends are all fixed with column termination (604), and four column terminations (604) are fixed with two transverse horizontal bars (602) and two vertical equity bars (603) respectively;

The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in platen support (163), there is plane (717) on rear plate at the upper position of described rear shear plate (176), and on rear plate, plane (717) holds test platen (190) lower plane afterwards;

Described test platen (190) both sides vertical plane there is plug lockhole (198), for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical; The light beam lock pin (189) of both sides can enter in described plug lockhole (198), limits rotation by fixing to described test platen (190) and the support side plate (200) described in both sides; Described light beam lock pin (189) outer end has (135) outside lock pin, (135) have lock pin elongated hole groove (134) outside lock pin, described lock pin elongated hole groove (134) is passed through in operation stock (133); There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), the endoporus of operation stock lower end coordinates for rotatable with between operation pivot pin (132) cylindrical, and operation bearing (131) bottom of both sides is fixed on described operation support screw (232); It is characterized in that:

The platen rotating shaft (196) of side is also fixed with transmission gear (161), transmission gear (161) is combined with manual gear (151), manual gear (151) is rotatable to be fixed on manual wheel shaft (152), there is axle flange (154) manual wheel shaft (152) the inner, axle flange (154) is fixed on corresponding support side plate (200) lateral surface, there is axle jump ring (165) manual wheel shaft (152) outer end, axle jump ring (165) gear is at described manual wheel shaft (152) lateral surface, manual gear (151) lateral surface there is handwheel step circle (159), handwheel step circle (159) is fixedly connected with handwheel cross bar (185), handwheel cross bar (185) outer end also has handwheel crank handle (155),

Platen rotating shaft (196) outer end described in side there are shaft gear section (192) and shaft thread (193), shaft gear section (192) there is rotating shaft keyway (194), runner flat key (168) is furnished with in rotating shaft keyway (194), shaft gear section (192) is fixed with transmission gear (161), transmission gear (161) lateral surface has power wheel nut (188) match with described shaft thread (193);

Transverse horizontal bar (602) described in two is all sliding combined with shooting cross slider (608), shooting square bar (601) is fixed wtih between two shootings cross slider (608), shooting square bar (601) has dollying thermomechanical components (900), and dollying thermomechanical components (900) comprises the vertical slide block (609) of shooting, shooting motor (910), motor gear (912), lifter rack (921), industrial camera (950); The vertical slide block (609) of shooting has for being slidably matched between slide block square hole (906) and described shooting square bar (601) gabarit, and there is vertical slide block lateral sulcus (930) vertical slide block (609) side of shooting; There is threading circle (934) at vertical slide block lateral sulcus (930) back side, there is tooth bar groove (932) in vertical slide block lateral sulcus (930) front, there is tooth bar protruding rail (923) at lifter rack (921) back side, for being slidably matched between tooth bar protruding rail (923) and described tooth bar groove (932); Described shooting is indulged the upper plane of slide block (609) and is fixed with shooting motor (910), shooting motor (910) output terminal axle is fixed with motor gear (912), and motor gear (912) is meshed with described lifter rack (921); Described lifter rack (921) lower end is fixed wtih camera pedestal (925), camera pedestal (925) there is video camera termination (945), under video camera termination (945), front is industrial camera (950), and there is shooting power supply signal combination cable (940) at video camera termination (945) upper back side;

Impact cross bar (562) one end and have cross bar becket (599), impact cross bar (562) other end and have impact slide block (666), impact slide block (666) circular hole and coordinate with circular abutment (566) the cylindrical rotary sliding wherein described in; The upper liftable of circular abutment (566) is fixed wtih altitude location circle (565), altitude location circle (565) has holding screw (594), altitude location circle (565) holds in the palm described impact slide block (666);

The upper slip of described impact cross bar (562) is fixed wtih revolution knocker (590), and revolution knocker (590) comprises knocker frame (567), impacts motor (521) and quadrangular guide rail (595);

Described knocker frame (567) has impact the vertical square hole of frame (535) and, impacting the horizontal square hole of frame (564), impacting between four faceted pebbles on the horizontal square hole of frame (564) and described impact cross bar (562) for being slidably matched;

Described impact motor (521) base holes is fixed in the upper plane of knocker frame (567), impacts on motor (521) output port and is fixed with rotating disk (572); Rotating disk (572) there is revolution pivot pin (573);

For liftable is slidably matched between described quadrangular guide rail (595) and the described vertical square hole of impact frame (535), described quadrangular guide rail (595) lower end is ram hammer cone point (596), quadrangular guide rail (595) upper end is horizontal concrete chute (524), for being slidably matched between horizontal concrete chute (524) inwall and described revolution pivot pin (573);

The upper plane of described test platen (190) is fixed wtih ladder rail pressing plate assembly (500), described platen support (163) and described lock pin bearing (180) are fixed wtih cullet guides (140) together and between the upper plane of support side plate (200), and cullet guides (140) lower port drops within cullet collecting cart (300) upper port;

The pointed cone angle of described ram hammer cone point (596) is 44-46 degree, the material of ram hammer cone point (596) is titanium-base alloy, described titanium-base alloy is made up of the element of following percentage by weight: Ti:21-23%, W:3-5%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.19%, Mn is less than 0.23%, S is less than 0.009%, P is less than 0.014%, and the rockwell superficial hardness number of this titanium-base alloy is HRC67-69.

2. gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems according to claim 1, it is characterized in that: described test platen (190) has pressing plate fixing threaded hole (197), the upper plane of every only described support side plate (200) is respectively arranged with two platen seat screws (160) and two locking pin seat screws (186), and at least the support side plate (200) of side is upper also has four horizontally disposed handwheel seat screws (157).

3. gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems according to claim 1, it is characterized in that: described ladder rail pressing plate assembly (500) is made up of the ladder isoplanar pressing plate that four physical dimensions are identical, respectively: pressing plate deckle (510), on the right of pressing plate (520), pressing plate opposite side (530) and the pressing plate left side (540), every ladder isoplanar pressing plate is made up of clamp portion and slide plate part, pressing plate deckle (510) is made up of deckle clamp portion (519) and deckle slide plate part (518), on the right of pressing plate, (520) are made up of the right clamp portion (529) and the right slide plate part (528), pressing plate opposite side (530) is made up of opposite side clamp portion (539) and opposite side slide plate part (538), the pressing plate left side (540) is made up of left side clamp portion (549) and left side slide plate part (548), described slide plate part is positioned at described clamp portion one end and is overlapped on plane on clamp portion,

The step lower surface of described slide plate part is slide plate lower plane (561), slide plate lower plane (561) there is step groove (541), and have centrosymmetric transition groove (574) between step groove (541) and slide plate lower plane (561); The upper surface of described clamp portion is plane (516) on pressing plate, plane (516) there is ladder protruding rail (514) with pressing plate, and ladder protruding rail (514) and pressing plate have centrosymmetric transition raised line (571) between plane (516); Described slide plate lower plane (561) is in sustained height with plane (516) on described pressing plate;

Plane (516) there is pearl seat stepped hole (558) with described pressing plate, pearl seat stepped hole (558) is arranged symmetrically in described ladder protruding rail (514) both sides, pearl seat stepped hole (558) interior step has stepped hole plane (557), there is pearl seat blind hole (559) at stepped hole plane (557) center; In cunning pearl seat, half (582) shape and structure is measure-alike outward for half (581) and sliding pearl seat, all comprise sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), sliding pearl seat faying face (584) there is circular hole (588) in sliding pearl seat, in sliding pearl seat, circular hole (588) bottom is connected to sliding pearl seat internal taper hole (583) stub end, and sliding pearl seat internal taper hole (583) little head end is crossing with described sliding pearl seat lateral surface (585);

Described pearl seat stepped hole (558) inner circle is fixed wtih the sliding pearl seat cylindrical (586) in sliding pearl seat cylindrical (586) in sliding pearl seat in half (581) and the outer half (582) of sliding pearl seat simultaneously, the sliding pearl seat internal taper hole (583) in sliding pearl seat in half (581) and be slidably matched between the sliding pearl seat internal taper hole (583) sliding outside pearl seat in half (582) and be fixed wtih slippage ball (580); The inner outstanding sphere (598) of sliding pearl seat lateral surface (585) in the upper outstanding described sliding pearl seat of slippage ball (580) in half (581) is accommodated among described pearl seat blind hole (559); The outer outstanding sphere (589) of the sliding pearl seat lateral surface (585) in the outer half (582) of the upper outstanding described sliding pearl seat of slippage ball (580) contacts with described slide plate lower plane (561).

4. gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems according to claim 3, it is characterized in that: described slide plate lower plane (561) has a layer thickness be the rigid titanium alloy layer of 0.24-0.26 millimeter, this rigid titanium alloy layer material is made up of the element of following percentage by weight: Ti:32.6-32.8%, Mn:3.2-3.4%, Cr:2.6-2.8%, Mo:1.2-1.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, and surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is less than 0.19%, Mn is less than 0.23%, S is less than 0.009%, P is less than 0.014%, and the rockwell superficial hardness number of this rigid titanium alloy layer is HRC55-57.

5. gear turntable tooth bar shooting ladder pressing plate titanium alloy glass inspection systems according to claim 3, it is characterized in that: the angle on described pressing plate slope (515) and pressing plate between plane (516) is 57-59 degree, described pressing plate slope (515) is bonded with the rubber compressing tablet (551) of one deck 2.4-2.6 millimeters thick, described rubber compressing tablet (551) adopts synthesis rubber industry, its material composition is: ethylene-propylene-diene rubber 56-58%, zinc paste 13-15%, promoter 2.6-2.8%, stearic acid 2.6-2.8%, paraffin 1.6-1.8%, carbon black 11-13%, paraffin oil 14-16%, aging resister 3.2-3.4%, nano antibacterial agent 6.5-6.7%, sulphur 1.5-1.7%, all the other are inserts, inserts is 1286-1288 object talcum powder, described synthesis rubber industry has following physical technique index: pulling strengrth is 15.4-15.6MPa, and elongation at rupture is 587-589%, and hardness is 58-60 shore A.