CN105586834A - Bridge beam arch rib section manufacturing process - Google Patents
Bridge beam arch rib section manufacturing process Download PDFInfo
- Publication number
- CN105586834A CN105586834A CN201610106417.5A CN201610106417A CN105586834A CN 105586834 A CN105586834 A CN 105586834A CN 201610106417 A CN201610106417 A CN 201610106417A CN 105586834 A CN105586834 A CN 105586834A
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- assembled
- arch rib
- wind
- wind brace
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D4/00—Arch-type bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D6/00—Truss-type bridges
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Rod-Shaped Construction Members (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a bridge beam arch rib section manufacturing process. The manufacturing process comprises the three steps of truss piece splicing, wind bracing transverse combination splicing and integral section splicing. The bridge beam arch rib section manufacturing process has the advantages that multi-section matching and splicing are adopted, and for each section, related components can be matched and spliced by means of specific jig frames, so that line-type precision of arch rib sections is ensured; labor amount of integral pre-assembly of the bridge beam arch rib sections is reduced, the splicing period is shortened, and working efficiency is promoted.
Description
Technical field
The invention belongs to bridge manufacturing technology field, particularly a kind of bridge arch rib section manufacture craft.
Background technology
Increasing along with China railways, expressway construction project, builds at the deep mountain valleys that natural conditions are poorThe engineering of bridge has got more and more, and especially long-span steel arch bridge flows urgency, construction environment deeply because this structure is particularly suitable for paddySevere area, valley, plateau. Therefore for the preparation method of bridge arch rib, also come into one's own more and more, particularly forThe disadvantageous situation of execution conditions, its preparation method just seems particularly important.
In the bridge of the present invention's research, main bridge adopts the double-deck trussed bridge of half-through, is arranged as 496m, bridge main line across footpathBe divided into by function upper and lower two-layer, upper deck of bridge server motor-car, beam overall 33m; Lower floor's bridge service system of going slowly, width 12m, mainIn spanning, 108m lower floor bridge floor can be removed to both sides by the vertical shift track being suspended at the bottom of upper deck of bridge beam, to meet 500t levelShip navigation requirement; In the time of lower floor's bridge floor closure state at ordinary times, at the bottom of beam, about 300m scope meets yacht navigational clearance height; AndArch rib section is wherein also structure composition indispensable in bridge. Find through retrieval, China Patent No. is201310367055.1 have proposed a kind of bridge arch rib preparation method, comprise the following steps: 1) blanking typesetting; 2) blanking; 3) volumePipe; 4) the inner reinforcement of assembly welding; 5) put ground sample, assembling steel pipe; 6) determine suspension rod position, taking dotting punch as mark; 7) suspension rod positionErection support welding; 8) welding tube and tube butt weld; 9) assembly welding arch rib; 10) horizontal, bearing diagonal is made; 11) sectional making alsoCarry out assembled in advance; 12) mark is carried out in arch rib segmentation position, same first code that connects; 13) paint; Adopt the party brightMethod, carry out bridge arch rib making and assembled in, simplified flow process, also significantly improved assembled and welding quality simultaneously,Greatly ensure the construction quality of bridge arch rib; But there is following shortcoming in this preparation method: 1. this bridge arch rib preparation method,What adopt is steel pipe, but steel tube section uses steel more, and manufactures relative complex, connects inconvenient; 2. this preparation method, noCan meet the requirement of arch rib section multi-segmental being mated to assembled making, in arch rib section manufacturing process, line style camber requires high simultaneously,But the wayward line style camber of this preparation method.
Therefore, developing the bridge arch rib section manufacture craft that a kind of preparation method is simple, easy to operate and line style precision is high isBe necessary very much.
Summary of the invention
The technical problem to be solved in the present invention is to provide the bridge that a kind of preparation method is simple, easy to operate and line style precision is highCamber rib section manufacture craft.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of bridge arch rib section manufacture craft, its innovative pointBe: described manufacture craft is specific as follows:
(1) purlin sheet is assembled: arch rib main truss entirety purlin sheet is made up of upper and lower chord member and straight web member, diagonal web member, and single internode is oneIndividual purlin sheet; Entirety purlin sheet assembled employing multi-segmental continuously coupling is assembled, every take turns be not less than 5 sections carry out assembled, when assembled, headFirst by top boom and lower boom positioned parallel on moulding bed A, adjust and make reserved 3mm welding contracted quantity between upper and lower chord member, andAdopt the method for rotary angle of 90 DEG by theodolite, control top boom node and lower boom node relative position relation, then carry outDetect, detect qualified after, chord member is temporary fixed; Then straight web member and diagonal web member are installed successively, when diagonal web member is in place, are joined with top pickClose; Then weld seam between straight, the diagonal web member of welding and lower-chord panel point relocates weldering after straight, diagonal web member and lower boom weld seam completeConnect straight, diagonal web member and top boom, and in welding process, adopt spirit level control purlin plate plane degree; After welding finishes, to each orientationSize detects, and detects after qualified and disintegrates, and leaves one section of parent segment as next round and participates in assembledly, disintegrates as single hop listUnit's body is also installed temporary supporting;
(2) wind brace horizontal-associate is assembled: wind brace horizontal-associate is used for connecting both sides main truss, is made up of wind brace node and wind brace rod member; Wind brace horizontal strokeJoin when assembled, first by wind brace node placement on moulding bed B, adjust and make each orientation size conforms code requirement; Detection is closedAfter lattice, wind brace node is temporary fixed; Then, wind brace rod member and wind brace node spelling, assorted with chord member node simulation tire; Treat each sideAfter position adjusted size is qualified, temporary fixed with simulation tire, then complete the penetration welding with wind brace node;
(3) overall section assembling: arch rib main truss purlin sheet, wind brace horizontal-associate after assembled completing, carry out respectively on section assembling moulding bedSections mates assembled and welding; First, locate purlin, the both sides sheet of first sections, arrange that wind is pulled and bracing frame, carry out wind brace horizontal strokeLump is joined assembled, and temporary fixed; Then, assembled lower floor Longitudinal Wind strut member, after the dimensional gaughing of each orientation is qualified, installation is facedIn time, supports; Then, assembled upper strata Longitudinal Wind strut member, after the dimensional gaughing of each orientation is qualified, installs temporary supporting; The first sectionsAfter assembled end, relocate purlin, the both sides sheet of second sections, the same with the first sections assembling method, follow assembled second jointSection levels Longitudinal Wind strut member; Assembled follow-up sections successively, welding complete qualified after, leave one section of parent segment as next roundParticipate in assembledly, lower tire disintegrates.
Further, in described step (1), moulding bed A should, according to the linear setting of bridge arch rib, be provided with on described moulding bed AChord member location pier and brace location pier, and add temporary rest pier and spacing shelves angle.
Further, when the assembled open work of purlin sheet in described step (1) should all the time according to condition under carry out, and welderingSeam is one-level melt-through weld.
Further, the section assembling moulding bed in described step (3) arranges according to arch rib line style, and described moulding bed is generally by fiveSegment length arranges, but the poor larger moulding bed length of rise is according to 4~5 sections of layouts.
The invention has the advantages that:
(1) bridge arch rib section manufacture craft of the present invention adopts pin-connected panel, have can scale prefabricated, transport and easy for installation, executeThe work duration is short, and average labor power consumption is few, and construction quality is easy to ensure;
(2) it is assembled that bridge arch rib section manufacture craft of the present invention adopts multi-segmental coupling, and each sections can by specific moulding bedRealize coupling between associated component assembled, and moulding bed all arranges according to arch rib line style, thereby ensured the line style precision of arch rib section;Reduce the preframed amount of labour of bridge arch rib section entirety, and shortened the assembled cycle, promoted operating efficiency;
(3) bridge arch rib section manufacture craft of the present invention, wherein, the assembled open work of purlin sheet should all the time according to condition under carry out,And then avoid considering fetalism and purlin sheet linear expansion coefficient, in case fetalism distortion, thereby dimensional accuracy ensured.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1~Fig. 2 is sheet assembled process schematic diagram in purlin in bridge arch rib section manufacture craft of the present invention.
Fig. 3 is the assembled schematic diagram of wind brace horizontal-associate in bridge arch rib section manufacture craft of the present invention.
Fig. 4~Fig. 6 is the process schematic diagram of overall section assembling in bridge arch rib section manufacture craft of the present invention.
Detailed description of the invention
The following examples can make the present invention of professional and technical personnel's comprehend, but not therefore by thisBright being limited among described scope of embodiments.
Embodiment
The present embodiment bridge arch rib section manufacture craft, this manufacture craft is specific as follows:
(1) purlin sheet is assembled: arch rib main truss entirety purlin sheet is made up of top boom 1, lower boom 2 and straight web member 3, diagonal web member 4, singleInternode is a purlin sheet;
Entirety purlin sheet assembled employing multi-segmental continuously coupling is assembled, and every wheel is not less than 5 sections and carries out assembled, and outdoor when assembledAll the time according to condition under carry out; When assembled, as shown in Figure 1, first by top boom 1 and lower boom 2 positioned parallel at moulding bed AUpper, moulding bed A, according to the linear setting of bridge arch rib, is also provided with chord member location pier and brace location pier on moulding bed A, and adds and faceTime buttress and spacing shelves angle; Make top boom 1,2 reserved 3mm welding contracted quantities of lower boom by adjustment, and adopt by theodoliteBy the method for rotary angle of 90 DEG, control top boom 1 node and lower boom 2 node relative position relations, then detect, detection is closedAfter lattice, chord member is temporary fixed;
As shown in Figure 2, then straight web member 3 and diagonal web member 4 are installed successively, when diagonal web member 4 is in place, are coordinated with top pick; Then weldingDirectly, weld seam between diagonal web member and lower-chord panel point, until straight, diagonal web member after completing with lower boom 2 weld seams, relocate welding directly, diagonal web memberWith top boom 1, and in welding process, adopt spirit level control purlin plate plane degree;
After welding finishes, each azimuth dimension is detected, detect after qualified and disintegrate, leave one section of mother as next roundSection participates in assembled, disintegrates as single hop cell cube and temporary supporting is installed;
(2) wind brace horizontal-associate is assembled: wind brace horizontal-associate is used for connecting both sides main truss, is made up of wind brace node and wind brace rod member;
When wind brace horizontal-associate is assembled, as shown in Figure 3, first wind brace node 5 is placed on to moulding bed B upper, adjusts and make each direction rulerThe very little code requirement that meets; Detect qualified after, wind brace node 5 is temporary fixed; Then, wind brace rod member 6 and wind brace node 5 spellings, withChord member node simulation tire is assorted; After each orientation adjusted size is qualified, temporary fixed with simulation tire, then complete and wind brace node5 penetration welding;
(3) overall section assembling: arch rib main truss purlin sheet, wind brace horizontal-associate after assembled completing, carry out respectively on section assembling moulding bedSections coupling assembled with welding, section assembling moulding bed arranges according to arch rib line style, and this moulding bed is generally by five segment length settings, butThe poor larger moulding bed length of rise is according to 4~5 sections of layouts;
As shown in Figure 4, first, locate purlin, the both sides sheet 7 of first sections, arrange that wind is pulled and bracing frame, carry out 8 of wind brace horizontal-associatesJoin assembled, and temporary fixed;
As shown in Figure 5, then, assembled lower floor Longitudinal Wind strut member 9, after the dimensional gaughing of each orientation is qualified, installs temporary supporting;
As shown in Figure 6, then, assembled upper strata Longitudinal Wind strut member 10, after the dimensional gaughing of each orientation is qualified, installs and props up temporarilySupport;
After the first section assembling finishes, relocate purlin, the both sides sheet of second sections, the same with the first sections assembling method, thenAssembled second sections levels Longitudinal Wind strut member; Assembled follow-up sections successively, welding complete qualified after, leave one section of conductThe parent segment of next round participates in assembled, and lower tire disintegrates.
More than show and described general principle of the present invention and principal character and advantage of the present invention. The skill of the industryArt personnel should understand, and the present invention is not restricted to the described embodiments, the just explanation of describing in above-described embodiment and descriptionPrinciple of the present invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, theseChanges and improvements all fall in the claimed scope of the invention. The claimed scope of the present invention by appending claims andIts equivalent defines.
Claims (4)
1. a bridge arch rib section manufacture craft, is characterized in that: described manufacture craft is specific as follows:
(1) purlin sheet is assembled: arch rib main truss entirety purlin sheet is made up of upper and lower chord member and straight web member, diagonal web member, and single internode is oneIndividual purlin sheet; Entirety purlin sheet assembled employing multi-segmental continuously coupling is assembled, every take turns be not less than 5 sections carry out assembled, when assembled, headFirst by top boom and lower boom positioned parallel on moulding bed A, adjust and make reserved 3mm welding contracted quantity between upper and lower chord member, andAdopt the method for rotary angle of 90 DEG by theodolite, control top boom node and lower boom node relative position relation, then carry outDetect, detect qualified after, chord member is temporary fixed; Then straight web member and diagonal web member are installed successively, when diagonal web member is in place, are joined with top pickClose; Then weld seam between straight, the diagonal web member of welding and lower-chord panel point relocates weldering after straight, diagonal web member and lower boom weld seam completeConnect straight, diagonal web member and top boom, and in welding process, adopt spirit level control purlin plate plane degree; After welding finishes, to each orientationSize detects, and detects after qualified and disintegrates, and leaves one section of parent segment as next round and participates in assembledly, disintegrates as single hop listUnit's body is also installed temporary supporting;
(2) wind brace horizontal-associate is assembled: wind brace horizontal-associate is used for connecting both sides main truss, is made up of wind brace node and wind brace rod member; Wind brace horizontal strokeJoin when assembled, first by wind brace node placement on moulding bed B, adjust and make each orientation size conforms code requirement; Detection is closedAfter lattice, wind brace node is temporary fixed; Then, wind brace rod member and wind brace node spelling, assorted with chord member node simulation tire; Treat each sideAfter position adjusted size is qualified, temporary fixed with simulation tire, then complete the penetration welding with wind brace node;
(3) overall section assembling: arch rib main truss purlin sheet, wind brace horizontal-associate after assembled completing, carry out respectively on section assembling moulding bedSections mates assembled and welding; First, locate purlin, the both sides sheet of first sections, arrange that wind is pulled and bracing frame, carry out wind brace horizontal strokeLump is joined assembled, and temporary fixed; Then, assembled lower floor Longitudinal Wind strut member, after the dimensional gaughing of each orientation is qualified, installation is facedIn time, supports; Then, assembled upper strata Longitudinal Wind strut member, after the dimensional gaughing of each orientation is qualified, installs temporary supporting; The first sectionsAfter assembled end, relocate purlin, the both sides sheet of second sections, the same with the first sections assembling method, follow assembled second jointSection levels Longitudinal Wind strut member; Assembled follow-up sections successively, welding complete qualified after, leave one section of parent segment as next roundParticipate in assembledly, lower tire disintegrates.
2. bridge arch rib section manufacture craft according to claim 1, is characterized in that: in described step (1), moulding bed A answers rootAccording to the linear setting of bridge arch rib, on described moulding bed A, be provided with chord member location pier and brace location pier, and add temporary rest pier andSpacing shelves angle.
3. bridge arch rib section manufacture craft according to claim 1, is characterized in that: the purlin sheet in described step (1) is spelledDress when open work should all the time according to condition under carry out, and weld seam is one-level melt-through weld.
4. bridge arch rib section manufacture craft according to claim 1, is characterized in that: the sections in described step (3) is spelledDress moulding bed arranges according to arch rib line style, and described moulding bed is generally by five segment length settings, but the poor larger moulding bed length of rise according to 4~5 sections of layouts.
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106284087A (en) * | 2016-08-30 | 2017-01-04 | 中铁第四勘察设计院集团有限公司 | Be suitable to the construction method of the cluster type assembly arch rib of narrow bridge |
CN106368126A (en) * | 2016-08-30 | 2017-02-01 | 中铁第四勘察设计院集团有限公司 | Construction method for clustered type assembling arch ribs |
CN107905108A (en) * | 2017-11-14 | 2018-04-13 | 宝鸡中铁宝桥天元实业发展有限公司 | Tubular arch bolted web member hole group's accuracy control method |
CN107988908A (en) * | 2017-06-27 | 2018-05-04 | 宝鸡中铁宝桥天元实业发展有限公司 | The total assembling method of tubular arch |
CN108894510A (en) * | 2018-08-14 | 2018-11-27 | 中国铁建大桥工程局集团有限公司 | Large Diameter Pipeline spacing gradient cam combination arch rib manufacturing construction method |
CN109306655A (en) * | 2018-10-25 | 2019-02-05 | 中信国安建工集团有限公司 | A kind of steelframe bridge structure and construction method quickly spliced |
CN109702363A (en) * | 2018-12-26 | 2019-05-03 | 江苏中铁山桥重工有限公司 | A kind of full welding steel truss arched bridge welding method |
CN111172889A (en) * | 2020-02-26 | 2020-05-19 | 中交二公局第二工程有限公司 | Assembling method for plate girder combination beam of suspension bridge |
CN112176868A (en) * | 2020-09-04 | 2021-01-05 | 中铁大桥局第七工程有限公司 | Positioning method of welded lower chord for erecting main truss |
CN112900740A (en) * | 2021-01-21 | 2021-06-04 | 中交二航局第二工程有限公司 | Girder segment and method for manufacturing girder segment |
CN113233324A (en) * | 2021-04-30 | 2021-08-10 | 上海振华重工(集团)股份有限公司 | Manufacturing method of truss type girder, truss type girder and telescopic shore bridge |
CN113585098A (en) * | 2021-09-28 | 2021-11-02 | 南通华川交通装备有限责任公司 | Construction method of steel structure bridge of super-large bridge |
CN114808750A (en) * | 2022-04-25 | 2022-07-29 | 中铁山桥(南通)有限公司 | Manufacturing and assembling process for double-layer highway bridge deck steel truss girder segments |
CN115365690A (en) * | 2021-05-19 | 2022-11-22 | 南通振华重型装备制造有限公司 | Construction method of large-scale steel bridge S690 high-strength steel large-section box type arch rib |
CN117569185A (en) * | 2024-01-16 | 2024-02-20 | 贵州省公路工程集团有限公司 | Steel truss web member-concrete combined arch bridge main arch ring segment steel structure stamping connecting plate |
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Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106284087A (en) * | 2016-08-30 | 2017-01-04 | 中铁第四勘察设计院集团有限公司 | Be suitable to the construction method of the cluster type assembly arch rib of narrow bridge |
CN106368126A (en) * | 2016-08-30 | 2017-02-01 | 中铁第四勘察设计院集团有限公司 | Construction method for clustered type assembling arch ribs |
CN106368126B (en) * | 2016-08-30 | 2018-07-03 | 中铁第四勘察设计院集团有限公司 | The construction method of cluster type assembly arch rib |
CN107988908A (en) * | 2017-06-27 | 2018-05-04 | 宝鸡中铁宝桥天元实业发展有限公司 | The total assembling method of tubular arch |
CN107905108A (en) * | 2017-11-14 | 2018-04-13 | 宝鸡中铁宝桥天元实业发展有限公司 | Tubular arch bolted web member hole group's accuracy control method |
CN108894510A (en) * | 2018-08-14 | 2018-11-27 | 中国铁建大桥工程局集团有限公司 | Large Diameter Pipeline spacing gradient cam combination arch rib manufacturing construction method |
CN109306655A (en) * | 2018-10-25 | 2019-02-05 | 中信国安建工集团有限公司 | A kind of steelframe bridge structure and construction method quickly spliced |
CN109702363A (en) * | 2018-12-26 | 2019-05-03 | 江苏中铁山桥重工有限公司 | A kind of full welding steel truss arched bridge welding method |
CN111172889A (en) * | 2020-02-26 | 2020-05-19 | 中交二公局第二工程有限公司 | Assembling method for plate girder combination beam of suspension bridge |
CN112176868A (en) * | 2020-09-04 | 2021-01-05 | 中铁大桥局第七工程有限公司 | Positioning method of welded lower chord for erecting main truss |
CN112900740A (en) * | 2021-01-21 | 2021-06-04 | 中交二航局第二工程有限公司 | Girder segment and method for manufacturing girder segment |
CN113233324A (en) * | 2021-04-30 | 2021-08-10 | 上海振华重工(集团)股份有限公司 | Manufacturing method of truss type girder, truss type girder and telescopic shore bridge |
CN113233324B (en) * | 2021-04-30 | 2023-02-28 | 上海振华重工(集团)股份有限公司 | Manufacturing method of truss type girder, truss type girder and telescopic shore bridge |
CN115365690A (en) * | 2021-05-19 | 2022-11-22 | 南通振华重型装备制造有限公司 | Construction method of large-scale steel bridge S690 high-strength steel large-section box type arch rib |
CN113585098A (en) * | 2021-09-28 | 2021-11-02 | 南通华川交通装备有限责任公司 | Construction method of steel structure bridge of super-large bridge |
CN113585098B (en) * | 2021-09-28 | 2021-12-28 | 南通华川交通装备有限责任公司 | Construction method of steel structure bridge of super-large bridge |
CN114808750A (en) * | 2022-04-25 | 2022-07-29 | 中铁山桥(南通)有限公司 | Manufacturing and assembling process for double-layer highway bridge deck steel truss girder segments |
CN117569185A (en) * | 2024-01-16 | 2024-02-20 | 贵州省公路工程集团有限公司 | Steel truss web member-concrete combined arch bridge main arch ring segment steel structure stamping connecting plate |
CN117569185B (en) * | 2024-01-16 | 2024-03-22 | 贵州省公路工程集团有限公司 | Steel truss web member-concrete combined arch bridge main arch ring segment steel structure stamping connecting plate |
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