CN101451378A - 'Drip shaped' radial monolayer steel pipe reticulated shell block and installation method - Google Patents
'Drip shaped' radial monolayer steel pipe reticulated shell block and installation method Download PDFInfo
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- CN101451378A CN101451378A CNA2007101713190A CN200710171319A CN101451378A CN 101451378 A CN101451378 A CN 101451378A CN A2007101713190 A CNA2007101713190 A CN A2007101713190A CN 200710171319 A CN200710171319 A CN 200710171319A CN 101451378 A CN101451378 A CN 101451378A
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Abstract
The invention relates to a method for partitioning and assembling a 'droplet-shaped' radial single-layer steel pipe grid shell. The method comprises: a southern side grid shell consists of radial steel pipes and a plurality of annular contour steel pipes; the local is provided with a large-area sightseeing window, and a smooth grid shell curved surface is formed; and a northern side grid shell consist of vertical and horizontal steel pipe meshes, and a cambered surface with larger curvature is formed. The method is characterized in that the grid shell is divided into top ring girders, and lower parts of the top ring girders are subjected to grid partitioning along various radial axial lines; projections of the radial axial lines are all radial straight line segments; and after the lower parts of the top ring girders are partitioned according to the radial axial lines, the horizontal position between various blocks can be positioned through main axis pipes on both sides of each block, and the blocks are subjected to filling connection by spare parts. The method has the advantages of effectively solving the problems of lifting and positioning of the 'droplet-shaped' radial single-layer steel pipe grid shell and accumulative errors between grid shells during grid shell assembly, reducing the upper-air welding workload, creating conditions for shortening the duration of a project, saving temporary supporting during grid shell construction, and creating certain economic benefit.
Description
Technical field
The present invention relates to a kind of mounting method of building engineering structure, particularly a kind of " water droplet shape " radial monolayer steel pipe net shell piecemeal and mounting method.
Background technology
In architectural design, the general main plane structure of building is that main, common steel work is generally level and vertical direction distributes now, can carry out the connection of member easily in building operations.But when carrying out installation as the irregular net shell building structure of " water droplet shape ", shape will encounter a difficulty, at first net shell installation accuracy has proposed quite high standard, the net shell adopts radial steel pipe and several ring-type isohypse steel pipe to be interwoven, and each regional morphology of net shell is all inequality; In order to pursue the effect of public building large space, adopt " Y " shape post that the net shell is carried out large tracts of land and choose sky, make when structure does not form integral body self rigidity relatively poor.Like this special form of structure, methods such as integral body liftings taked of profile iron structure roofing net shell in the past, high altitude bulk are all inapplicable, how with net shell not only good but also fast being in place, construct for irregular " water droplet shape " net shell and brought brand-new challenge.
Summary of the invention
The objective of the invention is by irregular steel work net shell is had at, the piecemeal of characteristics arranged, it can be reached solution and exist in installation process " water droplet shape " radial monolayer steel pipe net shell hoisting and locating, eliminate that the cumulative errors between the net shell improve structure precision in the housing installation process, reduce high-altitude welding job amount and save the interim purpose that supports.The present invention design " water droplet shape " radial monolayer steel pipe net shell method of partition comprises that southern side net shell is made up of radial steel pipe and several ring-type isohypse steel pipe, and the part is provided with large-area sightseeing window, forms comparatively level and smooth net shell curved surface; The north side is made up of steel pipe grid in length and breadth, constituted the bigger arc-shaped curved surface of curvature, it is characterized in that: the net shell is divided into the apical ring beam, the lattice piecemeal is jumped along each radiation axis in apical ring beam bottom, the projection of radiation axis is the radiation straightway, behind radiation axis piecemeal, the horizontal level of each interblock can position by the spindle tube on every both sides, adopts the loose mail connection of filling a vacancy between the piece.Described " water droplet shape " radial monolayer steel pipe net shell method of partition, each minute interblock and piece and loose mail between be connected, connect between the joint and be tubular joint, the joint cut-point is arranged on net shell joint head top 15 in length and breadth---between the 25cm, connects by inner sleeve between the joint.
3, " water droplet shape " radial monolayer steel pipe net shell mounting method, comprise the apical ring beam sectional plan that is broken line type water droplet shape, its steel pipe becomes radial, net shell piecemeal, it is characterized in that: the segmentation of apical ring beam is installed as the following step: 1. the space orientation of apical ring beam sectional plan is measured, carrying out the space orientation of apical ring beam sectional plan before the lifting earlier measures, the segmentation of apical ring beam is installed on concrete floor and the correlation plane, 2. support installation, support is drawn apical ring beam sectional plan absolute altitude anchor point after installing temporarily, and installing and locating bearing, 3. carry out the installation of apical ring beam sectional plan member, member adopts hang at 8, lift by crane in place after, be bearing on the erection support, carry out absolute altitude and position adjustment, weld fixingly then, 4. the back install to be finished to the apical ring beam sectional plan profile repetition measurement line item of going forward side by side in apical ring beam sectional plan; Net shell piecemeal is installed: 1. carry out net shell plane space location survey, the net shell is lifted interim support position to be projected on the concrete building laminate, 2. support installation temporarily, the interim support adopts shaped steel to cooperate pin hand braced structures, the pin hand is set up circlewise according to isohypse, shaped steel is supported on each node of net shell, 3. the net shell is installed shelves and uses bearing, (5) north side net shell hypomere is installed earlier, adopt 4 liftings, after in place, earlier the one end is fixed on one deck Vierendeel girder, the other end adopts several unrestrained wind to carry out itself and story post temporary fixed, after hypomere net shell installs, carry out the lifting of epimere net shell,, treat to weld after all rod member butt joints finish fixing the contraposition one by one of corresponding rod member, (6) net shell in southern side carries out the hypomere installation earlier, adopt 6 liftings, member be fixed in the corresponding interim support, to be positioned weld after accurately fixing; After hypomere net shell installs, carry out the lifting of epimere net shell, during installation, with the contraposition one by one of corresponding rod member, treat to weld after all rod member butt joints finish fixing, (7) loose mail is installed, should check digit one by one, and sleeve pipe is temporarily fixed on the connecting rod, rod member and sleeve pipe must keep in a straight line, after involutory, weld secure fixation with electrical pads, crane pine hook, (8) final closure segment rod member is installed, north and south net shell is installed, and chooses the final closure segment of corresponding position as whole latticed shell structure in the net shell of north and south.Advantage of the present invention is by " water droplet shape " radial monolayer steel pipe net shell being carried out piecemeal according to piecemeal technology, efficiently solving " water droplet shape " radial monolayer steel pipe net shell hoisting and locating and eliminate the difficult problem of the cumulative errors between the net shell in the housing installation process; Reduce high-altitude welding job amount, for the duration of a project shortens the condition of having created; Save the interim support in the net shell work progress, created certain economic benefits.
Description of drawings
Fig. 1 is " water droplet shape " of the present invention radial monolayer steel pipe latticed shell structure figure,
Fig. 2 is an apical ring beam sublevel plan of the present invention,
Fig. 3 is a net shell block diagram of the present invention,
Fig. 4 is net shell joint header structure figure of the present invention,
Fig. 5 is net shell mounting structure figure of the present invention,
The specific embodiment
Thinking with the division of net shell piecemeal:
(1) form of piecemeal---in conjunction with supporting point position, axis,
On net shell profile, have no rule, but study carefully its form of structure, the person in charge that is to the employing of main shaft steel pipe is respectively radiated in its southern side, and the inferior of pipe fitting employing between main shaft managed, and each axis angle reduces from east to west gradually, and the axis of projection line length then progressively increases; Hoop is responsible for by several isohypse and is cut apart; Net shell bottom all is shelved on the structure bottom ring beam.If being divided into some according to axis in length and breadth merely, this lifts, in the cumulative errors of eliminating the net shell, solve aspects such as mutual net shell lifting and the influence of electric welding welding stress and all bigger difficulty will be arranged.Comprehensive each big factor has worked up " water droplet shape " radial monolayer steel pipe net shell piecemeal technology, promptly the net shell is divided into the apical ring beam---be used for the location benchmark of integral net shell; The lattice piecemeal is jumped along each radiation axis in apical ring beam bottom---and the projection of radiation axis is the radiation straightway, after pressing the axis piecemeal, the horizontal level of each interblock can position by the spindle tube on every both sides, jump lattice and can avoid the formation of cumulative errors so that check separately according to total axon net every net shell subregion; Adopt loose mail to fill a vacancy between the piece, can further carry out the position of net interblock, can alleviate or eliminate simultaneously factors such as the temperature difference, weather and structure be installed the influence that causes.
Behind the piecemeal, one, can make the net shell overwhelming majority in the floor manufacture assembly unit, can be by making the overall precision of accuracy guarantee net shell, and can reduce amount of high-altitude operation; Two, electric welding amount in net shell high-altitude only limits to butt joint between the piece and the connection between the loose mail, utilizes reasonable, symmetrical welding process the welding deformation influence can be controlled at lower degree.
(2) carry out the branch block analysis in conjunction with computer model
Behind the net shell piecemeal, the distortion in the net shell hoisting process will become a critical process in the construction control again, also be " water droplet shape " key of radial monolayer steel pipe net shell piecemeal process implementing.In order to understand the lifting deflection of each piece net shell, by utilizing infrastructure software, each piecemeal is adjusted and optimized the Work condition analogue analysis, finally determine the segmented areas that satisfies the lifting deformation accuracy.
(3) form of joint
After the net shell divides block end, each minute interblock and piece and loose mail between be connected, the contraposition between the joint becomes again needs the problem that solves in the construction.One, because the connection between each pipe fitting of net shell is tubular joint, if the tubular joint between high-altitude welding steel pipe, difficult quality guarantee; Two, piecemeal net shell banjo fixing butt jointing is more, and how accurately contraposition also will influence the quality and the progress of installing.Therefore, " water droplet shape " radial monolayer steel pipe net shell piecemeal technology center tap cut-point is arranged in length and breadth about net shell joint head top 20cm, and adopts the joint form of inner sleeve.So divide, if mainly consider if the lower contact contraposition has deviation on the net shell, about the about 2m of the single steel pipe jib-length of upper wire shell, relative Φ 219 steel pipes, slenderness ratio is relatively large, docks adjustment more among a small circle; The inner sleeve node can be simplified the butt joint of steel pipe, plays the effect of positioning control simultaneously.3, the enforcement of net shell piecemeal lifting
(1) steel screen installation procedure
Wait castle steel screen curve by top center (WP-1) to around disperse, thus, the positioning accuracy of top center point directly affects the positioning accuracy of whole net shell.Therefore the apical ring beam is installed, when constructing earlier with this benchmark of net shell as a whole.
Wait castle north side net shell from the floor close together, and the bottom piecemeal belongs to vertical plane substantially, consider between floor beam and net shell, to set up support, easily stable, effective controlled deformation, therefore, after the top net shell installs, carry out the installation of northern half subnetting shell immediately.
Passenger traffic complex building southern side net shell span is bigger, and net shell rigidity is less, in order to control the distortion in the piecemeal net shell installation process, considers to set up support in elongated isohypse position, net shell middle part, adjusts for the temporary fixed and location of piecemeal net shell.
The steel screen installation procedure is:
Apical ring beam installation → northern half subnetting shell piecemeal is installed → the southern half part net shell piecemeal installation → loose mail installation → net shell reservation place's of closing up installation
(2) the steel screen lifting is installed
● Installation Overview
The net shell is installed from the middle symmetry of two side direction and is carried out.During the lifting of net shell piecemeal, in order to guarantee the Deformation control in the member lifting installation process, need the choose reasonable Heave Here, the rigidity when guaranteeing the lifting of piecemeal net shell.Lifting is adopted the multiple spot lifting according to net shell piecemeal and member situation, has effectively guaranteed to divide stablizing in the module component lifting process.
Southern side net shell span is bigger, and piecemeal must be provided with interim support when installing.The deadweight of this engineering steel screen is lighter, so adopted shaped steel to cooperate scaffold to support, supports in the form of a ring along apical ring beam and isohypse zone.
Because the structure of net shell is special, required precision is quite high again, only works out installation procedure and lifting program and can't satisfy construction requirement.For the effectively distortion of control net shell installation, the selection suspension centre that holds water, we utilize the steel work analysis software, and net shell lifting operating mode is checked.Checking computation results shows, when the net shell was not with moulding bed, by choosing suitable suspension centre, the Deformation control that can make net shell in the hoisting process within the limits prescribed.Apical ring beam lifting step and technology
(a) apical ring beam segmentation
Apical ring Liangping face is broken line type water droplet shape, and steel pipe becomes radial, Zhou Changyue 60m, area 162m2.Apical ring joist steel tube section is respectively Φ 273 * 22, and Φ 219 * 19, and Φ 219 * 16, and Φ 127 * 8, and gross weight is about 20t.Because traffic condition restriction, and the precision of installing control, it is 2 sections that the apical ring beam is divided into along the F9 axle, the segmentation position,
(b) apical ring beam segmental hoisting step:
1. housing plane space location survey.Carry out housing plane space location survey before the lifting earlier, the apical ring beam is installed the interim position measuring point that supports guide on three layer concrete floorings and the correlation plane;
2. support installation temporarily.After support installs, draw apical ring Liangping face and absolute altitude anchor point, and the installing and locating bearing.
3. carry out the installation of apical ring beam.Member adopts at 8 and hangs.Lift by crane in place after, be bearing on the erection support, carry out absolute altitude and position adjustment, reach weld after the requirement fixing.
4. the lifting of apical ring beam finishes.To the apical ring beam monnolithic case repetition measurement line item of going forward side by side.During the lifting of net shell, apical ring beam monnolithic case and whole absolute altitude need regular repetition measurement, choose representative survey mark on the apical ring beam, measure the locus of apical ring beam according to survey mark, and, in case of necessity the apical ring beam is carried out the absolute altitude compensation, to guarantee whole housing installation accuracy according to the repetition measurement result.
Net shell lifting step and technology
Comprehensive architectural characteristic and execution conditions of waiting the castle housing are selected the mounting method of symmetry lifting for use.
Adopt the construction of support method, the stage that promptly lifts is provided with two roads and is supported on interim support on the floor plates as the sterically defined support of member in housing, and solves the Stability Analysis of Structures in lifting stage.Be supported on housing install all finish after, treat that after the structure acceptance(check) be dismountable support, need before the supporting removal after integral net shell The deformation calculation, unload again.
(a) preparation
1. carry out housing plane space location survey, the lifting of net shell is projected on the concrete building laminate with the interim position of supporting.
2. support installation temporarily.The interim support adopts shaped steel to cooperate pin hand braced structures, and the pin hand is set up circlewise according to isohypse, as the construction passage.Wherein shaped steel is supported on each node of net shell, and pin hand and shaped steel are connected to form integral body, guarantees the stable of support.
3. the net shell is installed shelves and uses bearing.Roof beam structure is shelved the support of bearing as the lifting of net shell, and its plane and absolute altitude need be located accurate control, error≤2mm, and enough rigidity is arranged, reliable and stable to guarantee.
(b) net shell in north side is installed
North side net shell hypomere is installed earlier, adopts 4 liftings, in place after, earlier the one end is fixed on one deck Vierendeel girder, the other end adopts several unrestrained wind to carry out itself and story post temporary fixed; After hypomere net shell installs, carry out the lifting of epimere net shell.During installation,, treat to weld after all rod member butt joints finish fixing with the contraposition one by one of corresponding rod member.
(c) net shell in southern side is installed
Southern side net shell carries out hypomere earlier to be installed, and adopts 6 liftings, and member is fixed in the corresponding interim support, to be positioned weld after accurate fixing; After hypomere net shell installs, carry out the lifting of epimere net shell.During installation,, treat to weld after all rod member butt joints finish fixing with the contraposition one by one of corresponding rod member.
(d) loose mail is installed
Loose mail should be checked digit before installing one by one, forbids to substitute; And sleeve pipe is temporarily fixed on the connecting rod.In order to raise the efficiency, the loose mail lifting adopts bull very heavy as rigging, and 8 ~ 10 connecting rods once lift by crane, and install one by one.After lifting put in place, rod member and sleeve pipe must keep in a straight line, involutory after, weld secure fixation with electrical pads, the loose hook of crane.
(e) final closure segment rod member is installed
North and south net shell is installed, take all factors into consideration installation deviation and temperature environment etc. and steel screen is installed the unfavorable factor that to bring, in the net shell of north and south, choose the final closure segment of proper site respectively, select rational time and method that it is installed as whole latticed shell structure.
(3) the measurement technology of net shell
Check the location of survey data, should be according to measuring the control benchmark in the work progress.By observation, whole net shell is dissymmetrical structure, and every all inequality; If space orientation is routinely measured, difficulty is quite big, and integral body is difficult to guarantee, therefore must work up measuring method targetedly, guarantees the precision that the net shell is installed.By analyzing the characteristics of this engineering net shell, we have worked out the special scheme of practicable measurement, and it is as follows to measure technology:
According to former project organization model, find that each main shaft vertical projecting line of net shell is straight line, is radial pattern and distributes.Therefore, I take charge of according to the piecemeal mount scheme, and whole net shell is divided into 33 Pin according to main shaft radially.At first utilize present world advanced person's Leica TC2003 to bore instrument (0.5 " ± (1mm+1ppm)) setting-out entirely and go out to measure whole steel work control net; accurately orient control point, apical ring beam center and the control point of main shaft on the base ring beam according to the control net again, go out each radially main shaft control projection line according to these setting-outs.Whole net shell is put as the projection control line is installed with these.The precision of net shell depends primarily on the making precision of processing factory and the installation accuracy of Installation unit.As Steel Structure Installation unit, must guarantee the precision of 33 Pin net shell docking points in hoisting process.According to piecemeal technology and measurement scheme, piecemeal net shell basis radially control line is come the control plane precision, controls the elevation of whole net shell according to the vertical control point on the net shell of being got, thereby has determined the location of every Pin net shell.
In the construction,, guarantee the accurate location of every Pin net shell by the projection precision of strictness control axis and the height accuracy of vertical control point; Coupling is by the control of the butt joint control point on the tube wall, and the length that the back steel pipe radially and is longitudinally docked in assurance is controlled in the error range.
Claims (3)
1, " water droplet shape " radial monolayer steel pipe net shell piecemeal and mounting method comprise that southern side net shell is made up of radial steel pipe and several ring-type isohypse steel pipe, and the part is provided with large-area sightseeing window, forms comparatively level and smooth net shell curved surface; The north side is made up of steel pipe grid in length and breadth, constituted the bigger arc-shaped curved surface of curvature, it is characterized in that: the net shell is divided into the apical ring beam, the lattice piecemeal is jumped along each radiation axis in apical ring beam bottom, the projection of radiation axis is the radiation straightway, behind radiation axis piecemeal, the horizontal level of each interblock can position by the spindle tube on every both sides, adopts the loose mail connection of filling a vacancy between the piece.
2, by radial monolayer steel pipe net shell piecemeal of claim 1 described " water droplet shape " and mounting method, each minute interblock and piece and loose mail between be connected, connect between the joint and be tubular joint, the joint cut-point is arranged on net shell joint head top 15 in length and breadth---between the 25cm, connects by inner sleeve between the joint.
3, " water droplet shape " radial monolayer steel pipe net shell piecemeal and mounting method, comprise the apical ring beam sectional plan that is broken line type water droplet shape, its steel pipe becomes radial, net shell piecemeal, it is characterized in that: the segmentation of apical ring beam is installed as the following step: 1. the space orientation of apical ring beam sectional plan is measured, carrying out the space orientation of apical ring beam sectional plan before the lifting earlier measures, the segmentation of apical ring beam is installed on concrete floor and the correlation plane, 2. support installation, support is drawn apical ring beam sectional plan absolute altitude anchor point after installing temporarily, and installing and locating bearing, 3. carry out the installation of apical ring beam sectional plan member, member adopts hang at 8, lift by crane in place after, be bearing on the erection support, carry out absolute altitude and position adjustment, weld fixingly then, 4. the back install to be finished to the apical ring beam sectional plan profile repetition measurement line item of going forward side by side in apical ring beam sectional plan; Net shell piecemeal is installed: 1. carry out net shell plane space location survey, the net shell is lifted interim support position to be projected on the concrete building laminate, 2. support installation temporarily, the interim support adopts shaped steel to cooperate pin hand braced structures, the pin hand is set up circlewise according to isohypse, shaped steel is supported on each node of net shell, 3. the net shell is installed shelves and uses bearing, (5) north side net shell hypomere is installed earlier, adopt 4 liftings, after in place, earlier the one end is fixed on one deck Vierendeel girder, the other end adopts several unrestrained wind to carry out itself and story post temporary fixed, after hypomere net shell installs, carry out the lifting of epimere net shell,, treat to weld after all rod member butt joints finish fixing the contraposition one by one of corresponding rod member, (6) net shell in southern side carries out the hypomere installation earlier, adopt 6 liftings, member be fixed in the corresponding interim support, to be positioned weld after accurately fixing; After hypomere net shell installs, carry out the lifting of epimere net shell, during installation, with the contraposition one by one of corresponding rod member, treat to weld after all rod member butt joints finish fixing, (7) loose mail is installed, should check digit one by one, and sleeve pipe is temporarily fixed on the connecting rod, rod member and sleeve pipe must keep in a straight line, after involutory, weld secure fixation with electrical pads, crane pine hook, (8) final closure segment rod member is installed, north and south net shell is installed, and chooses the final closure segment of corresponding position as whole latticed shell structure in the net shell of north and south.
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CN102767289A (en) * | 2012-07-12 | 2012-11-07 | 广州建筑股份有限公司 | Asymmetric and integrated lifting construction method for large scale grid structure |
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CN108166660A (en) * | 2017-11-07 | 2018-06-15 | 中国二十冶集团有限公司 | A kind of curved surface single-layer latticed shell installation method |
CN109779034A (en) * | 2019-01-18 | 2019-05-21 | 中国十七冶集团有限公司 | A kind of single layer abnormity network modularization installation method |
CN110952692A (en) * | 2019-12-10 | 2020-04-03 | 北京城建集团有限责任公司 | S-shaped curtain wall steel keel and manufacturing method and mounting method thereof |
CN111395763A (en) * | 2020-04-03 | 2020-07-10 | 陕西建工机械施工集团有限公司 | Single-layer latticed shell block assembling construction process for local curved surface hub type node |
CN112746747A (en) * | 2020-12-31 | 2021-05-04 | 中建科工集团有限公司 | Inverted installation method for hyperboloid facade reticulated shell |
CN113756502A (en) * | 2021-09-30 | 2021-12-07 | 北京建工集团有限责任公司 | Construction method of Z-shaped large-span aluminum alloy frame roof |
CN113653334A (en) * | 2021-10-09 | 2021-11-16 | 中建八局第二建设有限公司 | Method for installing dome structure of single-layer metal reticulated shell |
CN114961282A (en) * | 2022-05-26 | 2022-08-30 | 中铁建工集团有限公司 | Construction method of single-layer latticed shell structure streamer with middle cylinder column |
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