CN105374798A - 中介板及其制法 - Google Patents
中介板及其制法 Download PDFInfo
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- 238000000034 method Methods 0.000 claims abstract description 49
- 239000010410 layer Substances 0.000 claims description 67
- 239000011241 protective layer Substances 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 11
- 238000002161 passivation Methods 0.000 claims description 11
- 239000004065 semiconductor Substances 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 6
- 238000001039 wet etching Methods 0.000 abstract description 11
- 238000009413 insulation Methods 0.000 abstract 3
- 229910052710 silicon Inorganic materials 0.000 description 21
- 239000010703 silicon Substances 0.000 description 21
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 18
- 235000012431 wafers Nutrition 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 238000000059 patterning Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 150000003376 silicon Chemical class 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000006396 nitration reaction Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- H—ELECTRICITY
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- H05K1/00—Printed circuits
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- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/42—Plated through-holes or plated via connections
- H05K3/423—Plated through-holes or plated via connections characterised by electroplating method
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- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
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- H01L2224/732—Location after the connecting process
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- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- H01L23/145—Organic substrates, e.g. plastic
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- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
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- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49811—Additional leads joined to the metallisation on the insulating substrate, e.g. pins, bumps, wires, flat leads
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- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
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Abstract
一种中介板及其制法,先绝缘保护层于板体上,且该绝缘保护层具有多个开孔,再形成电性接触垫于各该开孔中,所以藉由先形成该绝缘保护层,再制作该电性接触垫,因而无需进行湿蚀刻制程,使该电性接触垫不会有底切现象。
Description
技术领域
本发明涉及一种中介板,尤指一种用于半导体封装件的中介板及其制法。
背景技术
随着电子产业的蓬勃发展,电子产品也逐渐迈向多功能、高性能的趋势。目前应用于晶片封装领域的技术,例如晶片尺寸构装(ChipScalePackage,CSP)、晶片直接贴附封装(DirectChipAttached,DCA)或多晶片模组封装(Multi-ChipModule,MCM)等覆晶型态的封装模组、或将晶片立体堆迭化整合为三维积体电路(3DIC)晶片堆迭技术等。
图1为现有3D晶片堆迭的半导体封装件的制法的剖面示意图。如图1所示,提供一硅中介板(ThroughSiliconinterposer,TSI)1,该硅中介板1具有具有相对的置晶侧10b与转接侧10a、及连通该置晶侧10b与转接侧10a的多个导电硅穿孔(Through-siliconvia,TSV)100,且该置晶侧10b上具有一线路重布结构(Redistributionlayer,RDL)11。将间距较小的半导体晶片6的电极垫60藉由多个焊锡凸块61电性结合至该线路重布结构11上,再以底胶62包覆该些焊锡凸块61,且于该导电硅穿孔100上藉由多个如凸块的导电元件18电性结合间距较大的封装基板7的焊垫70,之后形成封装胶体8于该封装基板7上,以包覆该半导体晶片6。
图1A至图1G为现有硅中介板1的转接侧10a的制法的剖面示意图。
如图1A所示,提供一具有相对的转接侧10a与置晶侧10b的硅板体10,且该硅板体10具有连通该转接侧10a与置晶侧10b的多个导电硅穿孔100,又该硅板体10的置晶侧10b上具有一电性连接该导电硅穿孔100的线路重布结构11,该转接侧10a具有一钝化层12。
如图1B所示,形成一导电层14(俗称晶种层)于该钝化层12与各该导电硅穿孔100上。
如图1C所示,利用阻层(图略)图案化电镀形成电性接触垫16上于各该导电硅穿孔100上,之后移除该阻层。目前一般硅中介板1的线宽/线高可为3μm以下(如图1C’所示的电性接触垫16的厚度d),而晶种层的厚度一般约在1μm以下(如图1C’所示的导电层14的厚度t)。
如图1D所示,湿蚀刻移除该阻层下的导电层14,且该电性接触垫16电性连接该导电硅穿孔100。
如图1E所示,形成一绝缘保护层13于该钝化层12与各该电性接触垫16上,且该绝缘保护层13具有多个开孔130,以令各该电性接触垫16对应外露于各该开孔130。
如图1F所示,形成另一导电层14’于该绝缘保护层13与该电性接触垫16上,再利用另一阻层17图案化电镀形成如焊锡材料的导电元件18于各该电性接触垫16上。
如图1G所示,移除该阻层17及其下的导电层14’。
惟,前述现有硅中介板1的制法中,于图1C的制程的阻层下的导电层14尚未去除,所以当移除该阻层下的导电层14时,湿蚀刻会等向性蚀刻,即使蚀刻湿蚀刻所使用的药液会有选择性蚀刻,但该电性接触垫16下的导电层14亦会受蚀,而产生底切现象(如图1C’所示的导电层14的底切宽度r),造成该电性接触垫16的底部过细而无法立设于该导电硅穿孔100上。
此外,于进行湿蚀刻制程时,该电性接触垫16也会部分受蚀,致使该电性接触垫16无法达到原先的预设宽度L(如图1C’所示),因而会产生电性问题。
因此,如何克服上述现有技术的种种问题,实已成目前亟欲解决的课题。
发明内容
鉴于上述现有技术的种种缺失,本发明提供一种中介板及其制法,无需进行湿蚀刻制程,使该电性接触垫不会有底切现象。
本发明的中介板,包括:板体,其具有相对的第一侧与第二侧、及连通该第一侧与第二侧的多个导电穿孔;绝缘保护层,其形成于该板体的第一侧上,且该绝缘保护层具有多个开孔,以令各该导电穿孔对应外露于各该开孔;多个电性接触垫,各设于各该开孔中,且电性连接该导电穿孔;以及导电层,其设于该开孔与该电性接触垫之间。
本发明还提供一种中介板的制法,其包括:提供一具有相对的第一侧与第二侧的板体,且该板体具有连通该第一侧与第二侧的多个导电穿孔;形成绝缘保护层于该板体的第一侧上,且该绝缘保护层具有多个开孔,以令各该导电穿孔对应外露于各该开孔;以及形成电性接触垫于各该开孔中,且该电性接触垫电性连接该导电穿孔。
前述的制法中,该电性接触垫为以电镀方式形成者。
前述的中介板及其制法中,该板体为半导体板体。
前述的中介板及其制法中,该板体的第一侧具有钝化层。
前述的中介板及其制法中,该板体的第二侧上具有线路结构,且该导电穿孔电性连接该线路结构。
前述的中介板及其制法中,该电性接触垫的表面齐平该绝缘保护层的表面。
前述的中介板及其制法中,该电性接触垫的制程包括:形成导电层于该绝缘保护层上与各该开孔中;形成导电材于该绝缘保护层上的导电层上与各该开孔中;移除该绝缘保护层上的导电层及其上的导电材,且保留各该开孔中的导电材以作为该电性接触垫。因此,该导电层设于该导电穿孔与该电性接触垫之间、及该开孔与该电性接触垫之间。
前述的中介板及其制法中,还包括形成导电元件于各该电性接触垫上。
由上可知,本发明的中介板及其制法,藉由先形成该绝缘保护层于该板体的第一侧上,以形成电性接触垫于各该开孔中,所以相较于现有技术,本发明于制作该电性接触垫时,无需移除图案化用的阻层及无需进行湿蚀刻制程,因而可减少材料等使用成本,并能简化制程,以提高产量。
此外,因无需进行湿蚀刻制程,所以该电性接触垫与该导电层不会产生底切现象,因而可避免现有技术所产生的问题。
附图说明
图1为现有硅中介板的剖面示意图;
图1A至图1G为现有硅中介板的制法的剖面示意图;其中,图1C’为图1C的局部放大图;以及
图2A至图2G为本发明的中介板的制法的剖面示意图。
符号说明
1硅中介板
10,20板体
10a转接侧
10b置晶侧
100导电硅穿孔
11线路重布结构
12,22钝化层
13,23绝缘保护层
130,230开孔
14,14’,24,24’导电层
16,26电性接触垫
17,27阻层
18,28导电元件
2中介板
20a第一侧
20b第二侧
200导电穿孔
21线路结构
210介电层
211线路层
23a,23b表面
25导电材
6半导体晶片
60电极垫
61焊锡凸块
62底胶
7封装基板
70焊垫
8封装胶体
d,t厚度
L预设宽度
r底切宽度。
具体实施方式
以下藉由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用于配合说明书所揭示的内容,以供本领域技术人员的了解与阅读,并非用于限定本发明可实施的限定条件,所以不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“第一”、“第二”及“一”等用语,也仅为便于叙述的明了,而非用于限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当也视为本发明可实施的范畴。
图2A至图2G为本发明的中介板2的制法的第一实施例的剖面示意图。
如图2A所示,提供一具有相对的第一侧20a(可视为转接侧)与第二侧20b(可视为置晶侧)的板体20,且该板体20为半导体板体,其具有连通该第一侧20a与第二侧20b的多个导电穿孔200。
于本实施例中,该板体20为含硅板体,例如,硅晶圆或玻璃基板,且藉由线路重布层(Redistributionlayer,RDL)制程,于该板体20的第二侧20b上已制作出一电性连接该导电穿孔200的线路结构21,其中,该线路结构21具有至少一介电层210与设于该介电层210上并电性连接该导电穿孔200的线路层211。
此外,该板体20的第一侧20a具有一钝化层22,且该钝化层22为氧化层(如二氧化硅)或氮化层(如氮化硅)。
如图2B所示,形成一绝缘保护层23于该板体20的第一侧20a的钝化层22上,且该绝缘保护层23具有多个开孔230,以令各该导电穿孔200对应外露于各该开孔230。
于本实施例中,该绝缘保护层23为氧化层(如二氧化硅)或氮化层(如氮化硅层)。
如图2C所示,形成一导电层24于该绝缘保护层23上与各该开孔230中。接着,形成如铜的导电材25于该绝缘保护层23上的导电层24上与各该开孔230中。
于本实施例中,进行线路重布层(Redistributionlayer,RDL)制程,利用该导电层24进行电镀步骤,以形成该导电材25。
如图2D所示,进行化学机械研磨(Chemical-MechanicalPolishing,简称CMP)制程,移除该绝缘保护层23上的导电层24及其上的导电材25,且保留各该开孔230中的导电材25,以形成多个电性接触垫26于各该开孔230中,且该电性接触垫26电性连接该导电穿孔200。
于本实施例中,该电性接触垫26的表面26a齐平该绝缘保护层23的表面23a。
如图2E所示,形成另一导电层24’于该绝缘保护层23与该电性接触垫26上,再利用阻层27图案化电镀形成如焊锡材料的导电元件28于各该电性接触垫26上。
如图2F所示,移除该阻层27及其下的导电层24’。
如图2G所示,回焊各该导电元件28。
本发明的制法中,利用先形成该绝缘保护层23于该板体20的第一侧20a上,以于该板体20的第一侧20a上全面电镀该导电材25,再移除多余的导电材25及其下的导电层24,所以相较于现有技术,本发明于制作该电性接触垫26时,无需移除图案化用的阻层及无需进行湿蚀刻制程,因而可减少材料等使用成本,并能简化制程,以提高产量。
此外,因无需进行湿蚀刻制程,所以该电性接触垫26与该导电层24不会有底切现象,因而无现有技术所产生的问题。
本发明提供一种中介板2,包括:一板体20、一绝缘保护层23、多个电性接触垫26以及一导电层24。
所述的板体20具有相对的第一侧20a与第二侧20b、及连通该第一侧20a与第二侧20b的多个导电穿孔200,且该板体20的第二侧20b上具有线路结构21,又该导电穿孔200电性连接该线路结构21。
所述的绝缘保护层23形成于该板体20的第一侧20a上,且该绝缘保护层23具有多个开孔230,以令各该导电穿孔200对应外露于各该开孔230。
所述的电性接触垫26设于各该开孔230中,且电性连接该导电穿孔200。
所述的导电层24设于该开孔230与该电性接触垫26之间、及该导电穿孔200与该电性接触垫26之间。
于一实施例中,该板体20为半导体板体。
于一实施例中,该板体20的第一侧20a具有一钝化层22。
于一实施例中,该电性接触垫26的表面26a齐平该绝缘保护层23的表面23a。
于一实施例中,所述的中介板2还包括多个导电元件28,其设于该电性接触垫26上。
综上所述,本发明的中介板及其制法,其藉由先形成该绝缘保护层,再制作该电性接触垫,所以无需进行湿蚀刻制程,因而可减少材料等使用成本,并能简化制程以提高产量,且不会有底切现象,以提高制作良率。
上述实施例仅用于例示性说明本发明的原理及其功效,而非用于限制本发明。任何本领域技术人员均可在不违背本发明的精神及范畴下,对上述实施例进行修改。因此本发明的权利保护范围,应如后述权利要求书所列。
Claims (18)
1.一种中介板,其包括:
板体,其具有相对的第一侧与第二侧、及连通该第一侧与第二侧的多个导电穿孔;
绝缘保护层,其形成于该板体的第一侧上,且该绝缘保护层具有多个开孔,以令各该导电穿孔对应外露于各该开孔;
多个电性接触垫,各设于各该开孔中,且电性连接该导电穿孔;以及
导电层,其设于该开孔与该电性接触垫之间。
2.如权利要求1所述的中介板,其特征为,该板体为半导体板体。
3.如权利要求1所述的中介板,其特征为,该板体的第一侧具有至少一钝化层。
4.如权利要求1所述的中介板,其特征为,该板体的第二侧上具有线路结构。
5.如权利要求4所述的中介板,其特征为,该导电穿孔电性连接该线路结构。
6.如权利要求1所述的中介板,其特征为,该电性接触垫的表面齐平该绝缘保护层的表面。
7.如权利要求1所述的中介板,其特征为,该导电层还设于该导电穿孔与该电性接触垫之间。
8.如权利要求1所述的中介板,其特征为,该中介板还包括导电元件,其设于该电性接触垫上。
9.一种中介板的制法,其包括:
提供一具有相对的第一侧与第二侧的板体,且该板体具有连通该第一侧与第二侧的多个导电穿孔;
形成绝缘保护层于该板体的第一侧上,且该绝缘保护层具有多个开孔,以令各该导电穿孔对应外露于各该开孔;以及
形成电性接触垫于各该开孔中,且令各该电性接触垫电性连接对应的该导电穿孔。
10.如权利要求9所述的中介板的制法,其特征为,该板体为半导体板体。
11.如权利要求9所述的中介板的制法,其特征为,该板体的第一侧具有至少一钝化层。
12.如权利要求9所述的中介板的制法,其特征为,该板体的第二侧上具有线路结构。
13.如权利要求12所述的中介板的制法,其特征为,该导电穿孔电性连接该线路结构。
14.如权利要求9所述的中介板的制法,其特征为,该电性接触垫的表面齐平该绝缘保护层的表面。
15.如权利要求9所述的中介板的制法,其特征为,该电性接触垫以电镀方式形成者。
16.如权利要求9所述的中介板的制法,其特征为,该电性接触垫的制程包括:
形成导电层于该绝缘保护层上与各该开孔中;
形成导电材于该绝缘保护层上的导电层上与各该开孔中;
移除该绝缘保护层上的导电层及其上的导电材,且保留各该开孔中的导电材以作为该电性接触垫。
17.如权利要求16所述的中介板的制法,其特征为,该导电层设于该导电穿孔与该电性接触垫之间、及该开孔与该电性接触垫之间。
18.如权利要求9所述的中介板的制法,其特征为,该制法还包括形成导电元件于各该电性接触垫上。
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