Invention content
In view of this, the object of the present invention is to provide a kind of battery-operated motor cycle spiral disc type frictional drives adaptively to become automatically
Fast drive assembly is not only able to carry out shift speed change automatically in the case of adaptively not cutting off driving force with running resistance variation,
Complex condition road occupation cannot be met by solving the problems, such as that torque-rotation speed change is small;Meanwhile as necessary transmission parts
Freewheel clutch itself submissive can be driven, and reduce the cam drive structure of cooperation, to reduce speed changer volume.
The present invention battery-operated motor cycle spiral disc type frictional drive self-adapting automatic gear shift drive assembly, including babinet and with
The mechanical intelligence that the transmission shaft that body pivot coordinates and outputs power further includes slow gear transmission mechanism and is arranged on transmission shaft
Change adaptive rate assembly;
Mechanical intelligent adaptive rate assembly includes driven friction disk, active friction disk and speed change elastic element;
Active friction disk and driven friction disk rubbing surface complement each other to form the disk-type friction transmission for transmitting fast shelves;Speed change
Elastic element applies the pretightning force for making driven friction disk be bonded transmission with active friction disk;The driven friction disk is coated at transmission
Axis and with its pass through main transmission cam auxiliary driving coordinate;The slow gear transmission mechanism includes freewheel clutch and intermediate reduction gear transmission
Mechanism, the freewheel clutch include outer ring, inner ring and rolling element, are formed between the outer ring and inner ring for passing through rolling element
The engagement space of engagement or separation, the inner ring is coated at a driving sleeve and the inner circle of inner ring is equipped with for matching with driving sleeve
The spiral cam of conjunction;Power is input to freewheel clutch outer ring by the active friction disk by intermediate reduction gear mechanism.
Further, further include motor and power input mechanism, the power input mechanism include power input driving gear,
First power inputs driven gear, power input jackshaft and the second power and inputs driven gear, and the power inputs driving tooth
Wheel is driven by rotor axis of electric, and the first power input driven gear is engaged with power input driving gear, the first power
Input driven gear and the input driven gear transmission of the second power are equipped with and input jackshaft in power, and power inputs jackshaft
It is rotatably assorted and is supported in babinet;Power is input to active friction disk by the second power input driven gear;
Further, speed change elastic element applies driven friction disk the pretightning force for making it be bonded transmission with active friction disk;
When the transmission shaft power output, main transmission cam pair applies driven friction disk on the axis opposite with speed change elastic element pretightning force
To component;
Further, it is rotatably assorted and is coated at transmission shaft at least provided with an intermediate cam set, the intermediate cam covers one end
Coordinated by secondary I transmission of cam with driven friction disk, the other end is matched with driving sleeve transmission by cam pair II and merges and will keep off slowly
Power is transferred to driven friction disk by freewheel clutch inner ring;
Further, the freewheel clutch further includes Support roller assembly, and the supporting roller assembly is super including at least being parallel to
More clutch axis and with the spaced backing roll of rolling element, the backing roll outer circle contacts with adjacent rolling element outer circle,
The backing roll is arranged in such a way that the circumferencial direction in freewheel clutch is movable;
Further, the cam pair I and cam pair II are edge cam pair;
Further, the supporting roller assembly further includes supporting roller support, and the support roller is with can be along freewheel clutch circumference
It slides and is supported between outer ring inner circle and inner ring outer circle by supporting roller support around the mode of own axis in direction;
Further, the supporting roller support includes the pushing out ring I and pushing out ring II for corresponding to the setting of backing roll both ends, the pushing out ring
I and pushing out ring II be respectively provided with the annular groove along II circumferencial direction of pushing out ring I and pushing out ring penetrated for backing roll both ends, the branch
Runner both ends are slidably matched with corresponding annular groove;It further include the rolling being supported between outer ring and inner ring for being located at I outside of pushing out ring
Dynamic bearing I and the rolling bearing II being supported between outer ring and inner ring on the outside of pushing out ring II;The annular groove slot of the pushing out ring I
The annular groove slot bottom of bottom and pushing out ring II is equipped with axially extending bore;
Further, the main transmission cam pair is equipped with by the integrally formed driven disc axle sleeve inner circle of the driven friction disk
The external spiral cam that inside spin cam and transmission shaft are equipped with complements each other to form, and the active friction disk is with axially slidable side
Formula is coated at driven disc axle sleeve and forms disk-type friction transmission;
Further, the supporting rack for being provided with tubular structure is fixedly connected with active friction disk, which rubs far from active
One end of wiping disk, which is rotatably assorted, is supported in gearbox body, space of the speed change elastic element between supporting rack and transmission shaft
And it is coated at support shaft.
The beneficial effects of the invention are as follows:The battery-operated motor cycle spiral disc type frictional drive self-adapting automatic gear shift of the present invention drives
Dynamic assembly, all advantages with existing cam self-adapting automatic gear shifting device are turned round as can detecting driving according to running resistance
Square-rotating speed and running resistance-speed signal make motor or engine output are in always most with traveling state of vehicle
Good matching status realizes that vehicle traction torque and the balance of comprehensive running resistance control, certainly in the case where not cutting off driving force
It adapts to change automatic progress shift speed change with running resistance;It can meet and be used under mountain area, hills and heavy load conditions, make motor
Or engine load variation is gentle, motor vehicles operate steadily, and improve safety;
Meanwhile the structure that separation combines is formed using frictional disk, have the advantages that be quick on the draw, and axial dimension is smaller;
Under the conditions of limited radial dimension, ensure the engagement of rubbing surface, is not only conducive to adapt to active friction disk and driven friction disk
Concentricity problem is additionally favorable for increasing rubbing surface, ensures to keep good transmission under the conditions of limited elastic force;It is additionally favorable for ensureing
Sensitive, the raising transmission accuracy, suitable for electric automobiles of separation, engagement;Freewheel clutch inner ring is defeated using spiral cam
Go out structure, and be set on driving sleeve, reduces the use of edge cam, and spiral cam has preferable compliance, it is right
Resistance response is more sensitive;Make freewheel clutch itself form the possibility with more cam drives, is used for mechanically certainly
Speed changer structure simple and compact is adapted to, the axial dimension of speed changer is reduced, is suitable for the uses such as wheel hub, speed-change process has preferable
Compliance and higher transmission accuracy.
Specific implementation mode
Fig. 1 be the present invention axial section structural schematic diagram, Fig. 2 be overrun clutch structure schematic diagram, Fig. 3 be surmount from
Clutch axial sectional view, as shown in the figure:The battery-operated motor cycle spiral disc type frictional drive self-adapting automatic gear shift driving of the present invention
Assembly, including babinet and coordinate with body pivot and the transmission shaft 1 that outputs power, the babinet has to be installed on for pendant
The mounting portion of hub side, in use, motor is fixedly connected on babinet, babinet is fixedly connected on the vehicle frame of hub side, forms side
Hanging hang structure;The mechanical intelligent adaptive rate assembly for further including slow gear transmission mechanism and being arranged on transmission shaft 1;
Mechanical intelligent adaptive rate assembly includes driven friction disk 6, active friction disk 7 and speed change elastic element;
Active friction disk 7 and 6 rubbing surface of driven friction disk complement each other to form the disk-type friction transmission for transmitting fast shelves, disk
Formula frictional drive pair is referred to being formed between driven friction disk 6, active friction disk 7 and can be detached or the structure of couple drive,
This is repeated no more;Speed change elastic element applies the pretightning force for making driven friction disk be bonded transmission with active friction disk;It is described driven
Frictional disk is coated at transmission shaft and is coordinated by main transmission cam auxiliary driving with it;The active friction disk 7 drives for receiving
Power receives the power that driving motor transmits;The slow gear transmission mechanism includes freewheel clutch and intermediate reduction gear driver
Structure, the freewheel clutch include outer ring 14, inner ring 15 and rolling element, are formed between the outer ring 14 and inner ring 15 for passing through
Rolling element engages or the engagement space of separation, and the rolling element of freewheel clutch and the structure in engagement space belong to the prior art,
This is repeated no more;The inner ring 15 is coated at a driving sleeve 16 and the inner circle of inner ring 15 is equipped with for coordinating with driving sleeve 16
Spiral cam, i.e., between 15 inner circle of inner ring and driving sleeve 16 by spiral prominence wheel set I coordinate, as shown, in inner ring 15
Circle forms inside spin cam path I, and 16 outer circle of driving sleeve forms external spiral cam path I, inside spin cam path I and external spiral cam
Slot I complements each other to form spiral prominence wheel set I by ball;The active friction disk 7 is inputted power by intermediate reduction gear mechanism
To freewheel clutch outer ring 14;Freewheel clutch inner ring 15 uses the export structure of spiral cam, and is set to driving sleeve 16
On, the use of edge cam is reduced, and spiral cam has preferable compliance, it is more sensitive to resistance response;So that super
More clutch itself is to form the possibility with more cam drives, is used for Adaptive Mechanical speed changer structure simple and compact,
The axial dimension of speed changer is reduced, the uses such as wheel hub are suitable for, speed-change process has preferable compliance and higher transmission
Precision;Intermediate reduction gear transmission mechanism can be primary gear speed reducing transmission or other reducing transmission structures, which passes
Motivation structure can ensure that active friction disk 7 is transferred to rotating speed of the rotating speed less than active friction disk 7 of the outer ring 14 of freewheel clutch;
Goal of the invention to realize the present invention, the inner ring 15 of the freewheel clutch on power output member output direction of rotation with outer ring
Surmount between 14;As shown, the intermediate reduction gear transmission mechanism includes slow shelves jackshaft, is set to slow shelves jackshaft and it is passed
The the first slow shelves gear and the second slow shelves gear of dynamic cooperation, slow shelves jackshaft are rotatably assorted by annular bearing with rolling contact in speed changer
Babinet;External toothing transmission cooperation (drive mechanisms such as spline) with the active friction disk 7 is equipped with slow shelves driving gear, described slow
Shelves driving gear and the first slow shelves gear engaged transmission coordinate, and the second slow shelves gear engages biography with the outer ring 14 of freewheel clutch
It is dynamic;It is simple and compact for structure, realize that the power of slow shelves transmits.
Further include motor 13 and power input mechanism in the present embodiment, the power input mechanism includes power input master
Moving gear 11, the first power input driven gear 10, power input jackshaft 8 and the second power input driven gear 9, described dynamic
Power input driving gear 11 is driven by rotor axis of electric, as shown, rotor axis of electric transmission cooperation is equipped with to be rotatably assorted and set
It is placed in the power input shaft 12 of babinet, the first power input driven gear is engaged with power input driving gear, and first is dynamic
Power inputs driven gear and the input driven gear transmission of the second power is equipped with and inputs jackshaft in power, and power input is intermediate
Axis, which is rotatably assorted, is supported in babinet 5;Power is input to active friction disk 7, this implementation by the second power input driven gear 9
In example, active friction disk 7 is equipped with the external toothing engaged with the second power input driven gear;The structure is conducive to form preliminary subtract
Speed, meanwhile, it is compact-sized, it is convenient for pendant.
In the present embodiment, speed change elastic element, which applies driven friction disk 6, makes it be bonded the pre- of transmission with active friction disk 7
Clamp force;When 1 power output of transmission shaft, main transmission cam pair applies and speed change elastic element pretightning force driven friction disk 6
Opposite axial thrust load.
In the present embodiment, it is rotatably assorted and is coated at transmission shaft 1 at least provided with an intermediate cam set 21, the present embodiment one
It is a, it is certainly, in the case where steric requirements has or multiple;It is logical with driven friction disk 6 that the intermediate cam covers 21 one end
Excess convexity wheel set I transmission cooperation, the other end by cam pair II with driving sleeve 16 transmission with merges will slowly keep off power by surmount from
Clutch inner ring 15 is transferred to driven friction disk 6, and the cam pair I and cam pair II are edge cam pair;Slow shelves form transmission
When, it compresses elastic element using the axial thrust load of cam pair II, cam pair I, main transmission cam pair and forms locking, and formed slow
Shelves transmission;In the present embodiment, inside spin cam and transmission that the main transmission cam pair is equipped with by 6 inner circle of the driven friction disk
The inside spin cam that axis 1 is equipped with complements each other to form;The shaft part that the transmission shaft 1 extends babinet is equipped with rotation section (transmission flower
Key);As shown, 7 outer rim of active friction disk is equipped with the external toothing for input power;The main transmission cam pair by it is described from
The external spiral cam that the inside spin cam and transmission shaft 1 that 6 inner circle of dynamic friction disk is equipped with are equipped with complements each other to form, i.e., described driven
Frictional disk 6 is coated at transmission shaft 1 and inner circle is equipped with inside spin cam 6a, and transmission shaft 1 is equipped with matched outer with inside spin cam
Spiral prominence wheel set is collectively formed in spiral cam 1a;Spiral prominence wheel set is mutually matched helicitic texture, both for helicla flute,
And embedded ball 22 forms meshing transmission structure;When driven friction disk 6 rotates, axis is generated to transmission shaft 1 by spiral prominence wheel set
To with two component of circumferencial direction, wherein circumferencial direction component driving transmission shaft 1 rotate and export power, axial thrust load is transmitted
The mounting structure of axis 1 is offset, and reaction force acts are in driven friction disk 6 and are applied to speed change elastic element;In axial thrust load
Elastic element is formed when reaching setting numerical value and is compressed so that driven friction disk 6 and active friction disk 7 detach, and form speed change
Condition belongs to the structure of the prior art, and details are not described herein;Certainly, spiral prominence wheel set is the preferred structure of the present embodiment, also may be used
It is driven using existing other cam pairs, such as edge cam etc., but spiral prominence wheel set can make this structure more compact, system
Make, install and repair more convenient, and helical structure stable drive, uniform force, have unrivaled stability and
Smoothness further increases working efficiency, and there are better energy conservation and consumption reduction effects, the discharge of larger control vehicle to be more suitable for
The roadsters such as light two wheeler use;As shown, the shaft part transmission cooperation that the transmission shaft 1 extends babinet is equipped with use
In the driving member coordinated with hub drive, as shown, the driving member is the transmission dish structure for being connect with wheel hub.
Further include Support roller assembly in the present embodiment, the supporting roller assembly includes at least and is parallel to freewheel clutch axis
Line and with the spaced backing roll of rolling element, the backing roll outer circle contacts with adjacent rolling element outer circle, the backing roll
It is arranged in such a way that the circumferencial direction in freewheel clutch is movable;Independently of the supporting roller structure of outer ring 14 and inner ring 15, and
Cancel the elastic element and limit base of the prior art for keeping the spacing between rolling element using servo-actuated structure, avoid
Limit base is directly processed on outer ring 14 or inner ring 15, simplifies process, improves working efficiency, reduces processing cost, ensures to add
Work and assembly precision, prolong the service life and ensure be driven effect, and associated components damage after it is readily replaceable, reduce repair and
Use cost;It, can theory unlimited extension overdrive clutch due to using 4 structure of backing roll, not using individual elastic element
The axial length of device and rolling element increases length of action, that is to say, that can be needed to increase the axis of freewheel clutch according to load-bearing
To length, to increase the bearing capacity of freewheel clutch, and reduce compared with the freewheel clutch radial ruler under high bearing capacity
It is very little, extend the service life of freewheel clutch;Simultaneously as backing roll is directly contacted with rolling element, especially with roller knot
When structure, the point contact to roller for eliminating the prior art applies unbalanced possibility caused by pretightning force, ensures in longer axis
To the limit balance of rolling element 31, make under the premise of size its without departing from parallel with 15 axis of inner ring, it is super to ensure
The more stable operation of clutch, avoids mechanical breakdown;Using support roll structure, rolling element generally uses roller structure;
The supporting roller assembly further includes supporting roller support, and the backing roll along freewheel clutch circumferencial direction can slide
The inner wall of the ring-shaped depression radial outside of outer ring 14 and interior is supported in by supporting roller support with the mode around own axis
It encloses between 15 outer circles;This structure ensures rotation or the free sliding degree of backing roll, to be further ensured that the servo-actuated of backing roll
Property so that form rolling friction between rolling element and backing roll when freewheel clutch is run, reduce power consumption, and to surmount from
The stability of clutch is preferable;
In the present embodiment, the supporting roller support includes the pushing out ring I 24 and pushing out ring II 28 for corresponding to the setting of backing roll both ends,
The pushing out ring I 24 and pushing out ring II 28 be respectively provided with for backing roll both ends penetrate along II 28 circumference side of pushing out ring I 24 and pushing out ring
To annular groove (the annular groove 24a on pushing out ring I 24 is indicated in figure, on the annular groove 28a on pushing out ring II 28 and pushing out ring I 24
Ring channel structures it is similar and inside), 23 both ends of the backing roll are slidably matched with corresponding annular groove, i.e. the one of backing roll
End penetrates the annular groove 24a on pushing out ring I 24, and the other end penetrates the annular groove on pushing out ring II 28;Using the mounting structure of annular groove,
Simple in structure, assembly is easy, further such that the structure of freewheel clutch simplifies, reduces cost;Further include being located at outside pushing out ring I 24
The rolling bearing I 26 of side being supported between outer ring 14 and inner ring 15 and it is supported in outer ring 14 and interior positioned at the outside of pushing out ring II 28
Rolling bearing II 29 between circle 15;Stable support is formed, bite, the annular groove slot bottom and pushing out ring of the pushing out ring I 24 are avoided
II 28 annular groove slot bottom is equipped with axially extending bore, for that by lubricating oil, can be introduced by the axially extending bore and lubrication is discharged
Oil realizes preferable lubrication and cleaning, to ensure the operating of freewheel clutch.
Further include the baffle ring I 25 for being located at I 24 outside of pushing out ring and the baffle ring II positioned at II 28 outside of pushing out ring in the present embodiment
30, the baffle ring I 25 and baffle ring II 30 are respectively formed the interior heavy platform structure for being placed on outer ring, are formed and are supported to stablizing for outer ring, ensured
The stable operation of freewheel clutch itself;As shown, baffle ring I 25 and baffle ring II 30 pass through corresponding roller bearings respectively
In 16 outer circle of driving sleeve, as shown, baffle ring I 25 passes through rolling bearing II 29 by rolling bearing I 26 and baffle ring II 30
It is installed on driving sleeve 16 so that form stable relative motion between freewheel clutch inner ring and outer ring, reduce friction and card
Puckery generation.
In the present embodiment, the distribution of the axially extending bore 24b of the annular groove 24a slot bottoms of the pushing out ring I 24 and backing roll 23 and
Rolling element 31 corresponds to;It being capable of preferable relatively straightforward offer lubrication.
In the present embodiment, the diameter of the backing roll 23 is less than the one third of the diameter of rolling element 31, and rolling element is rolling
Column.
In the present embodiment, the supporting rack 4 for being provided with tubular structure is fixedly connected with active friction disk 7, the supporting rack is separate
One end of active friction disk 7, which is rotatably assorted, is supported in gearbox body, and the speed change elastic element 3 is located at supporting rack and transmission shaft 1
Between space and be coated at support shaft;As shown, in support shaft by it is left-to-right be equipped with freewheel clutch outer ring 14,
Intermediate cam set 21, driven friction disk 6 and speed change elastic element 3 (the present embodiment uses speed change disc spring), the support of tubular structure
Frame 4 forms active friction disk 7 stable support, ensures transmission accuracy, meanwhile, speed change elastic element is located at supporting rack in transmission
Space between axis 1 and it is coated at support shaft, it is compact-sized.
Above example is the optimum structure of the present invention, is not limiting the scope of the present invention;In connection side
The scheme adjusted in formula, the realization without influencing this hair goal of the invention.
The fast gear power transmission line of the present embodiment:
Outside inside spin cam → transmission shaft 1 of power → 7 → driven friction disk of active friction disk, 6 → driven friction disk 6
Spiral cam → transmission shaft 1 exports power;
Freewheel clutch surmounts at this time, and resistance transfer route:The external spiral cam of 1 → transmission shaft of transmission shaft 1 → driven
Inside spin cam → driven friction disk 6 of frictional disk 6 → compression speed change butterfly spring;The external spiral cam that transmission shaft 1 passes through transmission shaft 1
Inside spin cam and driven friction disk 6 to driven friction disk 6 apply axial force and compress speed change butterfly spring, when running resistance increases
To a timing, which makes active friction disk 7 and driven friction disk 6 detach, and power is passed by following routes
It passs, i.e., keeps off power transmission line slowly:
Power → active friction disk 7 → gear driving gear → the first keeps off gear slowly slowly → slow gear tooth of gear jackshaft → the second slowly
Outer ring 14 → freewheel clutch inner ring 15 → spiral prominence wheel set I 32 → driving sleeve, 16 → intermediate cam of wheel → freewheel clutch
External spiral cam → the transmission shaft 1 for covering inside spin cam → transmission shaft 1 of 21 → driven friction disk, 6 → driven friction disk 6 exports
Power.
Slow gear power transmission line also passes through following route simultaneously:Spiral prominence wheel set I → driving sleeve, 16 → intermediate cam
21 → driven friction disk 6 → compression speed change butterfly spring is covered, prevents from keeping off appearance compression speed change butterfly spring reciprocating compression in transmission process slowly, from
And active friction disk 7 and driven friction disk 6 are bonded when slow shelves being prevented to be driven.
There is above-mentioned transfer route to can be seen that the present invention at runtime, active friction disk 7 is with driven friction disk 6 in speed change
It is fitted closely under butterfly spring effect, forms the automatic transmission of a holding certain pressure, and can be by increasing variable-speed shaft
The axial width of set adjusts pressure needed for clutch engagement, reaches transmission purpose, at this point, power drive active friction disk 7, from
Dynamic friction disk 6, transmission shaft 1 make transmission shaft 1 export power and rotate counterclockwise;It keeps off freewheel clutch slowly at this time and is in and surmount state.
Resistance is more than driving force when motor vehicle starting, and resistance forces transmission shaft 1 to rotate clockwise certain angle, in transmission shaft
Under the action of 1 external spiral cam 1a, driven friction disk 6 compresses speed change butterfly spring;Driven friction disk 6 and active friction disk 7 detach,
Synchronous, slow to keep off freewheel clutch engagement, power drives active friction disk 7, first gear gear 19, slow gear jackshaft 17, second slowly
Slow gear gear 18, the outer ring 14 of freewheel clutch, inner ring 15, driving sleeve 16, intermediate cam set 21, driven friction disk 6 and biography
Moving axis 1 makes transmission shaft 1 export power to keep off speed rotation slowly;Therefore, bottom gear starting is realized automatically, when shortening starting
Between, reduce starting power.At the same time, speed change butterfly spring absorbs resistance of motion square energy, is stored to restore fast gear gear passing power
Standby potential energy.
After starting successfully, running resistance is reduced, when pressure caused by component is reduced to less than speed change butterfly spring, because being transported
Dynamic resistance is compressed and generates speed change butterfly spring pressure and discharge rapidly under promotion, completes driven friction disk 6 and active friction disk 7 restores tight
Closely connected conjunction state, slow gear freewheel clutch, which is in, surmounts state.
In driving process, it is same as above with the variation self shifter principle of the resistance of motion, in the feelings that need not cut driving force
Variable block is realized under condition, keeps entire locomotive operation steady, safe and low consumption, and also transfer route is simplified, and transmission efficiency is improved.
Finally illustrate, the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although with reference to compared with
Good embodiment describes the invention in detail, it will be understood by those of ordinary skill in the art that, it can be to the skill of the present invention
Art scheme is modified or replaced equivalently, and without departing from the spirit of the technical scheme of the invention and range, should all be covered at this
In the right of invention.