CN104862748B - A kind of crystal particle scale graded metal nickel and its controllable method for preparing - Google Patents

A kind of crystal particle scale graded metal nickel and its controllable method for preparing Download PDF

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CN104862748B
CN104862748B CN201510290567.1A CN201510290567A CN104862748B CN 104862748 B CN104862748 B CN 104862748B CN 201510290567 A CN201510290567 A CN 201510290567A CN 104862748 B CN104862748 B CN 104862748B
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nickel
current density
gradient
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graded metal
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CN104862748A (en
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李毅
潘杰
林研
王寅霄
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Institute of Metal Research of CAS
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Abstract

For the shortage of the current effective preparation method of gradient-structure metal material, the invention provides a kind of low cost, more easily graded metal nickel of industrialized production and preparation method thereof, it is characterised in that:Prepared using electro-plating method, with nickel as consumable anode, according to diverse microcosmic structure or mechanical property requirements, changed with time using computer controls current density and additive concentration, deposition forms grain size gradient metallic nickel under DC current effect.This gradient-structure metallic nickel size is almost unrestricted, and gradient distribution form is controllable, and crystallite dimension progressively increases to 1 30 μm by 10 100nm, and each hierarchical structure part exists without interface;The gradient-structure metallic nickel good mechanical performance, its yield strength >=750MPa is 34 times of traditional coarse-grain, and stretching plastic deformation reaches more than 10%, bulk sample consistency >=99.5%.

Description

A kind of crystal particle scale graded metal nickel and its controllable method for preparing
Technical field
The present invention relates to grain size gradient metallic nickel and its controllable method for preparing with excellent mechanical performance.
Background technology
Gradient-structure is gradually to another composition, tissue or phase (or constituent element) from a kind of composition, tissue or phase (or constituent element) Transitional structure material, such as be gradually transitions fine grain, or even amorphous structure by coarse-grain.It is different from traditional uniform pure metals Or uniform single-stage composite, the heterogeneity of the feature exhibit tissue of functionally gradient material (FGM) and multiple dimensioned property, and structure is more Level property.Because tissue and phase in version are gentle, interface is broadened even and disappear.Different from traditional composite, this structure ladder Degree can not only be prevented effectively from the performance mutation that size mutation causes, moreover it is possible to make the structure with different characteristic size mutually coordinated, The multiple action mechanism corresponding to each characteristic size is shown simultaneously, obtains the overall performance of material and usage performance greatly excellent Change and lifted, realize the perfect matching and multifunctionality of Fracture of Material.Exactly this unique structure is gradient-structure metal Material brings the performance of uniqueness:Such as high intensity, high rigidity, high-wearing feature, highly corrosion resistant etc..These excellent performances For gradient-structure metal material brings in fields such as Aero-Space, communications and transportation, energy facilities, machine-building, electronic information Vast potential for future development.
The preparation method of existing gradient-structure metal material is mainly by mechanically deform acquisition, this top-down system Preparation Method is primarily present three limitation of aspect:(1) the method prepares functionally gradient material (FGM) limited types, is only limitted to have good modeling The preparation of property metal material, such as Cu, IF steel, TWIP steel etc.;(2) sample that prepared by the method is generally surface graded, gradient layer Thickness is hundreds of microns, it is impossible to meet the demand of industrial applications;(3) gradient type that prepared by the method is limited, and not Gradient type and distribution can accurately be regulated and controled, quantify gradient structure relation between structure and property, thus can not developed with optimal ladder Degree structure and the research for carrying out gradient-structure metal material related scientific issues in a deep going way.Therefore, in gradient-structure metal material In industrialization process, effective preparation method of gradient-structure how is developed, optimization gradient-structure is the matter of utmost importance for facing at present.
The content of the invention
For the shortage of the current effective preparation method of gradient-structure metal material, the invention provides a kind of low cost, more Plus it is easy to graded metal nickel of industrialized production and preparation method thereof, this gradient-structure metallic nickel size is almost unrestricted (>=5mm, such as Fig. 1), gradient distribution form is controllable, and crystallite dimension progressively increases to 1-30 μm, and each level knot by 10-100nm There is (as shown in Figure 2) without interface in component;The gradient-structure metallic nickel good mechanical performance, its yield strength >=750MPa is 3-4 times of traditional coarse-grain, and stretching plastic deformation reaches more than 10%, bulk sample consistency >=99.5%.
To reach above-mentioned purpose, the present invention is adopted the following technical scheme that:
A kind of preparation method of crystal grain graded metal nickel, it is characterised in that:Prepared using electro-plating method, be consumption sun with nickel Pole, according to diverse microcosmic structure or mechanical property requirements, using computer controls current density and additive concentration with the time Change, deposition forms grain size gradient metallic nickel under DC current effect.
Preparation method of the present invention, it is characterised in that:It is addition with saccharin sodium with titanium, copper, steel or nickel as negative electrode Agent.Changed with time using computer controls current density and additive concentration, current density is from 5-10mA/cm2Gradually increase Add to 100-150mA/cm2, the concentration of additive saccharin sodium progressively increases to 8g/L from 0.5g/L.
Concrete technology step is as follows:
1), matrix polishing, surface degreasing;
2), plating solution configuration:Weigh seven water nickel sulfate 300g/L of requirement, six water nickel chloride 45g/L, boric acid 40g/L, ten Sodium dialkyl sulfate 0.01-0.1g/L, is dissolved in distilled water, stirring and dissolving;Adjust pH value to 4 ± 0.2;
3), current density and solution composition regulate and control:According to required grain size gradient distribution form and thickness of sample will Ask, continuously adjust current density using computer and additive concentration changes over time form, current density is from 5-10mA/cm2 It is gradually increased to 100-150mA/cm2, additive concentration progressively increases to 5-8g/L from 0.5-1.0g/L.
Wherein, the purpose of matrix polishing be in order to eliminate the trickle uneven, oxide skin of matrix surface and various gross imperfections, with Surface smoothness is improved, 600#, 800#, 1000#, 2000# can be followed successively by, be gone forward side by side using the method for sand papering, grinding turn One step is polished to matrix, makes it have bright luster.
Matrix surface oil removing removes matrix surface greasy dirt using organic solvent (such as acetone) in order to the implementation of plating Remove.
All reagents used of the invention are analyzes pure, and plating solution is configured using distilled water, and it is 99% that anode uses purity Nickel sheet.The method has simple to operate, and sample size is almost unrestricted, and sample quality is good, and microstructure and mechanical property can The advantages of control.
Brief description of the drawings
Fig. 1 multi-form grain size distributions schematic diagram (by taking three kinds of crystallite dimensions of different distributions as an example).
The crystal grain distribution of the typically different distribution grain size gradient metallic nickel of three kinds of Fig. 2 electro-deposition.
The close-up view (a) and coarse-grain side (b) of Fig. 3 electro-deposition grain size gradients structural metal nickel and the shape of nanocrystalline side Looks figure (c).
The tensile stress-strain curve of Fig. 4 various grain sizes gradient distribution metallic nickel (I-V)
Specific embodiment
Embodiment 1
With nickel as consumable anode, with Ti cathode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.05g/L.With Balance weighs above medicine, is dissolved in beaker, makes 3/4ths of liquor capacity no more than beaker nominal volume, by what is configured Plating solution magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Current density:(1), start current density in 47.5h and keep constant 10mA/cm2, electric current in (2), afterwards 0.75h Density is by 10mA/cm2Gradually increase to 20mA/cm2, (3) and then current density gradually increases to 30mA/cm in 0.75h2, (4), continue that current density is gradually increased into 50mA/cm in 0.25h2, current density gradually increases in (5), afterwards 0.25h To 120mA/cm2, (6), last current density are maintained at 120mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), start saccharin na concn and keep constant 0.5g/L about 10h, (2), afterwards 25h in 2g/L is gradually increased to by 0.5g/L, (3) and then 3g/L is gradually increased in 5h, (4), again in 7.5h gradually 6g/L is increased to, (5), its constant concentration is finally kept in 6g/L.
As shown in figure 3, sample crystallite dimension is from 20nm to 5 μm, and maximum intensity >=850MPa, plastic deformation >=10% is (such as Fig. 4 curve IV).
Embodiment 2
With nickel as consumable anode, with titanium as negative electrode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.05g/L.With Balance weighs above medicine, is dissolved in beaker, makes 3/4ths of liquor capacity no more than beaker nominal volume, by what is configured Plating solution magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Control electric current density mainly divides six stages:(1), start current density in 25h and keep constant 5mA/cm2, (2), Afterwards in 3h current density by 5mA/cm2Gradually increase to 20mA/cm2, (3) and then 30mA/ is gradually increased in 2.5h cm2, current density is gradually increased to 50mA/cm by (4), continuation in 2.5h2, current density gradually increases in (5), afterwards 2h To 120mA/cm2, (6) finally current density is maintained at 120mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), saccharin na concn keeps constant 0.7g/L about 10h, the 15h after (2) 5g/L is gradually inside increased to by 0.7g/L, (3), its constant concentration is finally kept in 5g/L.
Plating obtains sample crystallite dimension from 20nm to 10 μm, maximum intensity >=750MPa, and plastic deformation >=15% is (as schemed 4 curve V).
Embodiment 3
With nickel as consumable anode, with steel as negative electrode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.06g/L.With Balance weighs above medicine, is dissolved in beaker, makes 3/4ths of liquor capacity no more than beaker nominal volume, by what is configured Plating solution magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Current density:(1), constant 7mA/cm is kept in 18h current densities first2, (2) and then the current density in 3h By 7mA/cm2Gradually increase to 20mA/cm2, current density gradually increases to 30mA/cm in (3), 3h afterwards2, (4), continue Current density is gradually increased into 50mA/cm in 5h2, (5) and then current density gradually increases to 120mA/cm in 4h2, (6), last current density is maintained at 120mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), start saccharin na concn and keep constant 0.5g/L about 10h, (2), afterwards 8h in be gradually increased to 6g/L, (3), finally keep its constant concentration in 6g/L.
Plating obtains sample crystallite dimension from 18nm to 10 μm, maximum intensity >=1100MPa, and plastic deformation >=9% is (as schemed 4 curve II).
Embodiment 4
With nickel as consumable anode, with nickel as negative electrode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.07g/L.With Balance weighs above medicine, is dissolved in beaker, makes 3/4ths of liquor capacity no more than beaker nominal volume, by what is configured Plating solution magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Current density:(1), constant 8mA/cm is kept in 14h current densities first2, current density in (2), 3h afterwards By 8mA/cm2Gradually increase to 20mA/cm2, (3) and then current density is gradually increased into 30mA/cm in 4h2, (4), after Continue and current density is gradually increased into 50mA/cm in 6h2, current density gradually increases to 150mA/cm in (5), afterwards 4h2, (6), last current density is maintained at 150mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), start saccharin na concn and keep constant 1g/L about 10h, (2), afterwards 8g/L is gradually increased to by 1g/L in 4h, (3), its constant concentration is finally kept in 8g/L.
Plating obtains sample crystallite dimension from 15nm to 5 μm, maximum intensity >=1250MPa, is plastically deformed >=8% (such as Fig. 4 Curve I).
Embodiment 5
With nickel as consumable anode, with cathode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.1g/L.With day It is flat to weigh above medicine, dissolved in beaker, make 3/4ths of liquor capacity no more than beaker nominal volume, the plating that will be configured Liquid magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Current density:(1), constant 10mA/cm is kept in 30h current densities first2, (2) and then electric current is close in 2.5h Degree is by 10mA/cm2Gradually increase to 20mA/cm2, current density gradually increases to 30mA/cm in (3), 2.5h afterwards2, (4), Current density is gradually increased to 50mA/cm by continuation in 2.5h2, current density is gradually increased in (5), 2h afterwards 100mA/cm2, (6), last current density are maintained at 100mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), start saccharin na concn and keep constant 1g/L about 10h, (2), afterwards 5g/L is gradually increased in 20h, (3), its constant concentration is finally kept in 5g/L.
Plating obtains sample crystallite dimension from 25nm to 5 μm, maximum intensity >=800MPa, is plastically deformed >=10% (such as Fig. 4 Curve III).
Embodiment 6
With nickel as consumable anode, with titanium as negative electrode, 800ml plating solutions are configured on request, solution composition is:
NiSO4·7H2O:300g/L, NiCl2·6H2O:45g/L, H3BO3:40g/L, C12H25OSO2Na:0.05g/L.With Balance weighs above medicine, is dissolved in beaker, makes 3/4ths of liquor capacity no more than beaker nominal volume, by what is configured Plating solution magnetic stirrer, pH value is adjusted to 4 ± 0.2 with sodium hydroxide solution, and bath temperature is controlled to 55 ± 1 DEG C.
Computer controls current density and additive concentration:
Current density:(1), constant 5mA/cm is kept in 36h current densities first2, electric current is close in (2), 2.5h afterwards Degree is by 5mA/cm2Gradually increase to 20mA/cm2, (3) and then current density is gradually increased into 30mA/cm in 2h2, (4), Current density is gradually increased to 50mA/cm by continuation in 1.25h2, current density is gradually increased in (5), afterwards 0.5h 120mA/cm2, (6), last current density are maintained at 120mA/cm2Deposition 1h.
Control additive concentration at the same time:(1), start saccharin na concn and keep constant 0.5g/L about 10h, (2), afterwards 26h in be gradually increased to 7g/L, (3), finally keep its constant concentration in 7g/L.
Plating obtains sample crystallite dimension from 15nm to 6 μm, maximum intensity >=800MPa, plastic deformation >=12%.
The above embodiments merely illustrate the technical concept and features of the present invention, its object is to allow person skilled in the art Scholar will appreciate that present disclosure and implement according to this that it is not intended to limit the scope of the present invention.It is all according to the present invention The equivalent change or modification that Spirit Essence is made, should all be included within the scope of the present invention.

Claims (6)

1. a kind of preparation method of crystal grain graded metal nickel, it is characterised in that:Prepared using electro-plating method, be consumption sun with nickel Pole, according to diverse microcosmic structure or mechanical property requirements, using computer controls current density and additive concentration with the time Change, current density is from 5-10mA/cm2It is gradually increased to 100-150mA/cm2, additive is saccharin sodium, and concentration is from 0.5- 1.0g/L progressively increases to 5-8g/L, and finally deposition forms grain size gradient metallic nickel under DC current effect.
2. according to the preparation method described in claim 1, it is characterised in that:With titanium, copper, steel or nickel as negative electrode.
3. according to any described preparation method of claim 1~2, it is characterised in that processing step is:
1), matrix polishing, surface degreasing;
2), plating solution configuration:Weigh seven water nickel sulfate 300g/L, six water nickel chloride 45g/L, boric acid 40g/L, dodecane of requirement Base sodium sulphate 0.01-0.1g/L, is dissolved in distilled water, stirring and dissolving;Adjust pH value to 4 ± 0.2;
3), current density and solution composition regulate and control:According to the requirement of required grain size gradient distribution form and thickness of sample, profit Current density being continuously adjusted with computer and additive concentration changing over time form, current density is from 5-10mA/cm2Gradually increase Add to 100-150mA/cm2, additive concentration progressively increases to 5-8g/L from 0.5-1.0g/L.
4. the crystal grain graded metal nickel that prepared by a kind of claim 1 methods described.
5. according to crystal grain graded metal nickel described in claim 4, it is characterised in that:The metallic nickel crystallite dimension is by 10-100nm 1-30 μm is progressively increased to, and each hierarchical structure part exists without interface.
6. according to crystal grain graded metal nickel described in claim 4, it is characterised in that:The metallic nickel bulk sample consistency >= 99.5%.
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