CN104802360A - Automatic door body foaming equipment and using method thereof - Google Patents
Automatic door body foaming equipment and using method thereof Download PDFInfo
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- CN104802360A CN104802360A CN201510240513.4A CN201510240513A CN104802360A CN 104802360 A CN104802360 A CN 104802360A CN 201510240513 A CN201510240513 A CN 201510240513A CN 104802360 A CN104802360 A CN 104802360A
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- manipulator
- mould
- door body
- opening
- material feeding
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Abstract
The invention provides automatic door body foaming equipment which comprises a rack, an elevator, a die vehicle, a transmission mechanism, an open injection manipulator, a closed injection manipulator, an opening and closing lock manipulator, an opening and closing die manipulator, a door taking manipulator and a control cabinet. The rack is formed by welding a beam, longitudinal beams and supporting legs. The automatic door body foaming equipment also comprises a panel and a bottom plate and a structure of both upper and lower layers is formed. The equipment provided by the invention has a high automation degree; the process from placement of a door body to foaming of the door body is completed on the same production line; production efficiency is improved. Meanwhile, the equipment has a simple structure and a low fault rate and is low in maintenance cost; the total length of the production line is short; the automatic door body foaming equipment occupies a small area.
Description
Technical field
The present invention relates to a kind of refrigerator door foaming equipment and using method, belong to machining special equipment field.
Technical background
Refrigerator is the conventional refrigeration plant of family, along with the expanding day of social demand, is proposed higher requirement to the production efficiency of refrigerator and the quality of production.Refrigerator door adopts expanded material usually, needs standing a period of time, occupies a large amount of factory building positions, and in foaming process, carries out carrying can produce the foaming hidden danger of quality such as uneven, increases production cost, takies too much human resources.Equipment of the present invention adopts automatic production line operation, makes a body save occupation of land in foaming process, does not produce extra carrying, reduces manpower consumption, reduces production cost.
Summary of the invention
Patent of the present invention solves this technical problem and is realized by following technical scheme:
A kind of type door body foaming device automatically; comprise frame, lift, mould car, transmission mechanism, open type material feeding manipulator, enclosed material feeding manipulator, opening-closing lock manipulator, Mould opening and closing machine tool hand, get a manipulator and switch board; described frame comprises crossbeam, longeron and supporting leg and is welded; also comprise panel and base plate, form upper and lower double-layer structure.
Described lift comprises the roller drive line of gear, hydraulic jack, crane and the roller composition that tooth bar connects, and described hydraulic jack is connected with dynamicliquid pressure station.
Further, described mould car is by the chain connection upper cover of folding and mould bases, and described mould bases inside is provided with mould, and mould bases side is installed and closed lock thick stick.
Further, described transmission mechanism comprise roller composition roller drive line, be installed on stop system on face plate center line and navigation system, also comprise the gear and tooth bar that are driven by servomotor, described tooth bar is fixed in navigation system.
Further, after crane lifting puts in place, the roller on crane and the roller in transmission system are synchronized with the movement, and described roller is processed by polyurethane and round steel fitted bearing.
Further, described Mould opening and closing machine tool hand comprises body cover, also comprises die sinking manipulator or matched moulds manipulator, and described die sinking manipulator or matched moulds machinery are provided with screw on hand, are connected with body cover by bolt.
Further, described body cover comprises intermeshing driving wheel and driven pulley.
Further, described opening-closing lock manipulator bolt anchoring is in frame, and Mould opening and closing machine tool hand is arranged on Mould opening and closing machine tool on hand.
Further, described enclosed material feeding machinery is provided with mould recognition system on hand.
The using method of a kind of automatic type door body foaming device of the present invention:
1) in mould, manually place door shell and door lining;
2) mould bases is moved a station by transmission mechanism, and stop system and navigation system are accurately located;
3) open type material feeding manipulator moves into place, and starts material feeding;
4) material feeding is complete, matched moulds manipulator matched moulds, and opening-closing lock manipulator pushes up forward opening-closing lock thick stick;
5) the closed mobile station of mould bases, mould recognition system identifies mould bases and mould, and enclosed material feeding manipulator carries out enclosed material feeding according to program;
6) mould bases moves on lift, falls frame lower floor, is sent to the other end of equipment, and in operation, external environment heating, foams and to carry out in mould inter-sync;
7) mould bases moves on lift, rises to frame upper strata, transmits and is positioned to work station;
8), after stop system and navigation system are located, opening-closing lock manipulator pushes up opening-closing lock thick stick backward, and mould car upper cover opened by die sinking manipulator;
9) get a manipulator synchronously the complete door body of foaming to be taken away.
Adopt said structure, the present invention has following beneficial effect:
1) transmission mechanism of the present invention adopts the roller that polyurethane and round steel fitted bearing are processed into, and runs rapidly steadily, reduces the wearing and tearing of equipment.
2) mould recognition system of the present invention, automatically identifies mould and mould bases, and what avoid that human factor produces adding wrong material and the quality problems that cause.
3) door foaming material feeding of the present invention enters delivery status after terminating immediately, saves floor occupying area.
4) foam in door body moving process of the present invention, reduce carrying, be foam more evenly, improve the quality of foaming.
5) present device automaticity is high, completes all completing at same production line, improve production efficiency from placement door body to door foaming.
6) present device structure is simple, and failure rate is low, maintenance cost is low, and the total length of production line, floor space is little.
Accompanying drawing explanation
Fig. 1 is a kind of front view of type door body foaming device;
Fig. 2 is a kind of top view of type door body foaming device;
Fig. 3 is the front view of Mould opening and closing machine tool hand;
Detailed description of the invention
A kind of type door body foaming device automatically; comprise frame, lift 6, mould car 1, transmission mechanism, open type material feeding manipulator 20, enclosed material feeding manipulator 21, opening-closing lock manipulator 5, Mould opening and closing machine tool hand 3, get a manipulator 4 and switch board 8; described frame comprises crossbeam 9, longeron 16 and supporting leg 10 and is welded; also comprise panel 2 and base plate 11, form upper and lower double-layer structure.
Described lift 6 comprises the roller drive line of gear 7, hydraulic jack 14, crane 13 and roller 18 composition that tooth bar 22 connects, and described hydraulic jack 14 is connected with dynamicliquid pressure station 15.
Described mould car 1 connects upper cover 12 and mould bases 18 by the hinge 23 of folding, and described mould bases 18 inside is provided with mould 19, and mould bases 18 side is installed and closed lock thick stick 24.
Described transmission mechanism comprise roller composition roller drive line, be installed on stop system on panel 2 center line and navigation system, also comprise the gear 17 and tooth bar 26 that are driven by servomotor, described tooth bar 26 is fixed in navigation system.
After crane 13 lifting puts in place, the roller 18 on crane 13 is synchronized with the movement with the roller in transmission system, and described roller is processed by polyurethane and round steel fitted bearing.
Described Mould opening and closing machine tool hand 3 comprises body cover 27, also comprises die sinking manipulator or matched moulds manipulator, and described die sinking manipulator or matched moulds machinery are provided with screw on hand, are connected with body cover 27 by bolt.
Described body cover 27 comprises intermeshing driving wheel 28 and driven pulley 29.
Described opening-closing lock manipulator 5 is with bolt anchoring in frame, and Mould opening and closing machine tool hand 3 is arranged on Mould opening and closing machine tool hand 5.
Described enclosed material feeding manipulator 21 is provided with mould recognition system.
The using method of a kind of automatic type door body foaming device of the present invention:
1) in mould, manually place door shell and door lining;
2) mould bases 18 is moved a station by transmission mechanism, and stop system and navigation system are accurately located;
3) open type material feeding manipulator 20 moves into place, and starts material feeding;
4) material feeding is complete, matched moulds manipulator matched moulds, and opening-closing lock manipulator pushes up forward opening-closing lock thick stick;
5) the closed mobile station of mould bases 18, mould recognition system identifies mould bases 18 and mould 19, and enclosed material feeding manipulator 21 carries out enclosed material feeding according to program;
6) mould bases moves on lift 6, falls frame lower floor, is sent to the other end of equipment, and in operation, external environment heating, foams and to carry out in mould inter-sync;
7) mould bases 18 moves on lift 6, rises to frame upper strata, transmits and is positioned to work station;
8), after stop system and navigation system are located, opening-closing lock manipulator 5 pushes up opening-closing lock thick stick 24 backward, and mould car 1 upper cover opened by die sinking manipulator;
9) get a manipulator 4 synchronously the complete door body of foaming to be taken away.
Protection scope of the present invention is not limited thereto, and is anyly familiar with those skilled in the art in the technical scope that the present invention discloses, the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should define with claim is as the criterion.
Claims (10)
1. an automatic type door body foaming device; comprise frame, lift, mould car, transmission mechanism, open type material feeding manipulator, enclosed material feeding manipulator, opening-closing lock manipulator, Mould opening and closing machine tool hand, get a manipulator and switch board; described frame comprises crossbeam, longeron and supporting leg and is welded; it is characterized in that; also comprise panel and base plate, form upper and lower double-layer structure.
2. the automatic type door body foaming device of one according to claim 1, is characterized in that, described lift comprises the roller drive line of gear, hydraulic jack, crane and the roller composition that tooth bar connects, and described hydraulic jack is connected with dynamicliquid pressure station.
3. the automatic type door body foaming device of one according to claim 1, is characterized in that, described mould car is by the chain connection upper cover of folding and mould bases, and described mould bases inside is provided with mould, and mould bases side is installed and closed lock thick stick.
4. the automatic type door body foaming device of one according to claim 1, it is characterized in that, described transmission mechanism comprise roller composition roller drive line, be installed on stop system on face plate center line and navigation system, also comprise the gear and tooth bar that are driven by servomotor, described tooth bar is fixed in navigation system.
5. the automatic type door body foaming device of one according to claim 1 and 2, is characterized in that, after crane lifting puts in place, the roller on crane and the roller in transmission system are synchronized with the movement, and described roller is processed by polyurethane and round steel fitted bearing.
6. the automatic type door body foaming device of one according to claim 1; it is characterized in that, described Mould opening and closing machine tool hand comprises body cover, also comprises die sinking manipulator or matched moulds manipulator; described die sinking manipulator or matched moulds machinery are provided with screw on hand, are connected with body cover by bolt.
7. the automatic type door body foaming device of one according to claim 6, is characterized in that, described body cover comprises intermeshing driving wheel and driven pulley.
8. the automatic type door body foaming device of one according to claim 1, is characterized in that, described opening-closing lock manipulator bolt anchoring is in frame, and Mould opening and closing machine tool hand is arranged on Mould opening and closing machine tool on hand.
9. the automatic type door body foaming device of one according to claim 1, is characterized in that, described enclosed material feeding machinery is provided with mould recognition system on hand.
10. the using method of a kind of automatic type door body foaming device according to claim 1, is characterized in that:
1) in mould, manually place door shell and door lining;
2) mould bases is moved a station by transmission mechanism, and stop system and navigation system are accurately located;
3) open type material feeding manipulator moves into place, and starts material feeding;
4) material feeding is complete, matched moulds manipulator matched moulds, and opening-closing lock manipulator pushes up forward opening-closing lock thick stick;
5) the closed mobile station of mould bases, mould recognition system identifies mould bases and mould, and enclosed material feeding manipulator carries out enclosed material feeding according to program;
6) mould bases moves on lift, falls frame lower floor, is sent to the other end of equipment, and in operation, external environment heating, foams and to carry out in mould inter-sync;
7) mould bases moves on lift, rises to frame upper strata, transmits and is positioned to work station;
8), after stop system and navigation system are located, opening-closing lock manipulator pushes up opening-closing lock thick stick backward, and mould car upper cover opened by die sinking manipulator;
9) get a manipulator synchronously the complete door body of foaming to be taken away.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240513.4A CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240513.4A CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
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| CN104802360A true CN104802360A (en) | 2015-07-29 |
| CN104802360B CN104802360B (en) | 2017-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510240513.4A Active CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244031A (en) * | 2017-06-09 | 2017-10-13 | 安徽擎天伟嘉装备制造有限公司 | One kind does not shut down crawler type foaming line |
| CN109605648A (en) * | 2019-01-29 | 2019-04-12 | 安徽信盟装备股份有限公司 | A kind of conveying mechanism of floor rail type refrigerator door fast foaming line |
| CN109648773A (en) * | 2019-01-16 | 2019-04-19 | 安徽信盟装备股份有限公司 | A kind of fast foaming line for the processing of floor rail type refrigerator door |
| CN111730796A (en) * | 2020-07-01 | 2020-10-02 | 格力电器（武汉）有限公司 | Forming module and production line |
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| CN104162949A (en) * | 2014-07-08 | 2014-11-26 | 安徽鲲鹏装备模具制造有限公司 | Novel revolving door foaming equipment of die connecting mechanism |
| CN104175443A (en) * | 2014-08-19 | 2014-12-03 | 上海电气机床成套工程有限公司 | Production line for gluing and foaming automotive air filter element |
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| CN2425761Y (en) * | 2000-05-31 | 2001-04-04 | (湖北)三九长江实业集团武汉轻工业机械厂 | Automatic mould open/close device for production line of foamed cyclopentane refrigerator door |
| CN101913223A (en) * | 2010-08-16 | 2010-12-15 | 东莞市百利电器有限公司 | Full-automatic production method of multi-station mobile fixed foaming freezer body and system thereof |
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| CN102029679A (en) * | 2010-12-17 | 2011-04-27 | 湖南精正设备制造有限公司 | Multi-station refrigerator body foaming production line equipment |
| CN102205591A (en) * | 2011-01-20 | 2011-10-05 | 安徽鲲鹏装备模具制造有限公司 | Rotary type door body foaming device |
| CN202727224U (en) * | 2012-08-23 | 2013-02-13 | 安徽信盟机电装备制造有限公司 | Foaming line for interior ornaments of automobile |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244031A (en) * | 2017-06-09 | 2017-10-13 | 安徽擎天伟嘉装备制造有限公司 | One kind does not shut down crawler type foaming line |
| CN107244031B (en) * | 2017-06-09 | 2019-07-02 | 安徽擎天伟嘉装备制造有限公司 | One kind not shutting down crawler type foaming line |
| CN109648773A (en) * | 2019-01-16 | 2019-04-19 | 安徽信盟装备股份有限公司 | A kind of fast foaming line for the processing of floor rail type refrigerator door |
| CN109605648A (en) * | 2019-01-29 | 2019-04-12 | 安徽信盟装备股份有限公司 | A kind of conveying mechanism of floor rail type refrigerator door fast foaming line |
| CN109605648B (en) * | 2019-01-29 | 2021-06-22 | 安徽信盟装备股份有限公司 | Conveying mechanism of quick foaming line of ground rail formula freezer door |
| CN111730796A (en) * | 2020-07-01 | 2020-10-02 | 格力电器（武汉）有限公司 | Forming module and production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104802360B (en) | 2017-11-17 |
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Effective date of registration: 20180111 Address after: 266000 Xiangshan Road No. 12, Laoshan District, Qingdao, Shandong Province, unit 1501, 1501 Patentee after: Qingdao hydro mechanical engineering technology Co., Ltd. Address before: 266000 Chinese and Korean communities in Laoshan District, Qingdao, Shandong Patentee before: Qingdao He Tian mechanical engineering technology Co., Ltd |