CN104175443A - Production line for gluing and foaming automotive air filter element - Google Patents
Production line for gluing and foaming automotive air filter element Download PDFInfo
- Publication number
- CN104175443A CN104175443A CN201410408228.4A CN201410408228A CN104175443A CN 104175443 A CN104175443 A CN 104175443A CN 201410408228 A CN201410408228 A CN 201410408228A CN 104175443 A CN104175443 A CN 104175443A
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- air filter
- pallet
- conveyer
- filter core
- production line
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Abstract
The invention discloses a production line for gluing and foaming an automotive air filter element. The production line for gluing and foaming the automotive air filter element comprises a rack and a first transmission device, wherein the first transmission device is arranged on the rack; a follow fixture used for mounting a die is arranged on the rack, conveyed by the first transmission device and used for clamping an upper die and a lower die of the die; the upper die and the lower die can be driven to open by opening the follow fixture; a die opening mechanism, a die release agent spraying device, a feeding mechanism, a gluing device and a die closing mechanism are sequentially arranged on the rack along the transmission direction of the first transmission device. The production line for gluing and foaming the automotive air filter element is operated by two workers; the operations of feeding and discharging are artificially completed; other processes such as gluing, spraying the die release agent, opening and closing die and conveying the die are automatically completed; positioning devices are arranged in a gluing station and a die release agent spraying station so as to ensure the quality of products. By virtue of the production line for gluing and foaming the automotive air filter element, the production efficiency is improved, the equipment cost and the labor cost are reduced, the quality of the products is improved, and the automation of a process of gluing, foaming, curing and forming the automotive air filter element is achieved.
Description
Technical field
The present invention relates to auto parts and components and manufacture field, relate in particular to a kind of car air filtering core applying glue foaming production line.
Background technology
Engine is wanted a large amount of air of inspiration in the course of the work, if the dust that air, without filtering, suspends in air is inhaled in cylinder, and will accelerating piston group and the wearing and tearing of cylinder.Larger particle enters between piston and cylinder, can cause serious " scuffing of cylinder bore " phenomenon, and this is particularly serious in dry rocky working environment.Car air filtering core device is contained in the place ahead of carburetor or air inlet pipe, plays the effect of dust, sand grains in filtering air, guarantees to enter enough, clean air in cylinder.
At present, the realization of the domestic applying glue of car air filtering core device PU glue, foaming and cure process, mostly is semi-automatic and manual combination.Generally need 5 operative employees, the low labour intensity of efficiency is large, along with human cost pressure increases, makes the control of product cost become difficult, and meanwhile, manual mode spraying releasing agent can not be guaranteed to Product Process quality, and releasing agent is unfavorable for health.
Summary of the invention
In order to enhance productivity, reduce equipment cost and labor cost, improve the quality of products, realize the automation of car air filtering core applying glue, foaming and cure process, the invention provides a kind of automobile air filter core applying glue foaming production line, to solve the problems of the prior art.
To achieve these goals, technical scheme of the present invention is as follows:
Automobile air filter core applying glue foaming production line, is characterized in that, comprises frame, is arranged on the first conveyer in frame; In described frame, be provided with the pallet for installation mold, described pallet is carried by the first conveyer; The upper and lower mould of described pallet clamping die, and can drive upper and lower mould to open by opening of pallet;
In described frame, along the first conveyer direction of transfer, be disposed with:
Die opening mechanism, in order to by opening pallet, thereby drives upper and lower mould to open;
Release agent spraying device, to the upper and lower mould release agent spraying after opening;
Feed mechanism, delivers to automobile air filter core semi-product material in mould;
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould;
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds.
In the present invention, in described frame, be provided with the second conveyer, and the direction of transfer of first, second conveyer is contrary; First, second conveyer is laid up and down, and the second conveyer is positioned at the below of the first conveyer.Further, the two ends of described frame are respectively arranged with forward and backward switching mechanism; Rear switching mechanism is delivered to the pallet on the first conveyer on the second conveyer, and front switching mechanism is delivered to the pallet of the second conveyer on the first conveyer.Further, described forward and backward switching mechanism includes base, is arranged on the servomotor on base, the pinion and rack being connected with servomotor, the double rocker mechanism that is in transmission connection with pinion and rack, on described double rocker mechanism, be respectively provided with a pallet gripper shoe, the positive and negative rotation of servomotor, driven gear drives tooth bar back and forth movement, thereby drive double rocking lever to swing up and down, realize pallet and replace up and down.
In the present invention, described release agent spraying device comprises two groups of cross saddles, on every group of cross saddle, be provided with one with open after upper, spray gun that mould is corresponding.
In the present invention, described die opening mechanism comprises motor, reductor, output gear, and described motor is connected with reductor, and reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
In the present invention, described clamping comprises motor, reductor, output gear, and described motor is connected with reductor, and reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
In the present invention, described pallet comprises turning cylinder, in order to the train wheel bridge of patrix to be installed, in order to the lower plate of counterdie to be installed, and one end of train wheel bridge, lower plate is hinged on turning cylinder, on turning cylinder, be provided with turning gear, and train wheel bridge is fixedly connected with turning gear, and train wheel bridge is synchronizeed and rotated with turning gear.Further, also comprise the latch detent mechanism being arranged in frame, latch detent mechanism comprises cylinder and alignment pin; The side of described lower plate is provided with the fixture positioning sleeve matching with this alignment pin.Further, also comprise the locked mode pressing mechanism being arranged in frame, locked mode pressing mechanism comprises gantry, and the top at described gantry is provided with the cylinder for patrix being pressurizeed when the fixture matched moulds.
Further, on described pallet, be provided with locker, described locker comprises the guiding pulling buckle that is connected with train wheel bridge, is arranged on the apical axis on lower plate, and one end of guiding pulling buckle can snap on apical axis.
Further, described train wheel bridge comprises connecting plate and connection bracket, and connection bracket is fixedly connected with turning gear, is provided with an axle that hits that penetrates connection bracket on connecting plate, in connection bracket, be provided with and can have pressed down the depression bar that hits axle, between described connecting plate and connection bracket, by back-moving spring, connected.
In the present invention, in described frame, be provided with die sinking curvilinear guide, pallet tilted, thereby patrix is opened under the effect of gravity.
The present invention is operated by two people, manually completes material loading and blanking operation.Other process, as the conveying of applying glue, spraying releasing agent, folding mould and mould all completes automatically, has positioner at applying glue, spraying releasing agent station, to guarantee product quality.
The present invention has improved production efficiency, reduces equipment cost and labor cost, improves the quality of products, and realizes the automation of car air filtering core applying glue, foaming and cure process.
Feature of the present invention can be consulted the detailed description of the graphic and following better embodiment of this case and be obtained and be well understood to.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of automobile air filter core applying glue foaming production line of the present invention.
Fig. 2 is the other direction schematic diagram of automobile air filter core applying glue foaming production line.
Fig. 3 is the schematic diagram of pallet.
Fig. 4 is the schematic diagram of latch detent mechanism.
Fig. 5 is the schematic diagram of die opening mechanism, clamping.
Fig. 6 is the schematic diagram of release agent spraying device.
Fig. 7 is the schematic diagram of locked mode pressing mechanism.
Fig. 8 is the schematic diagram of forward and backward switching mechanism.
Fig. 9 is working cycle diagram.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with specific embodiment, further set forth the present invention.
Referring to Fig. 1-9, automobile air filter core applying glue foaming production line, comprise frame 10, in frame, be provided with the first conveyer 20 and the second conveyer 30, first, second conveyer is laid up and down, and the second conveyer 30 is positioned at the below of the first conveyer 20, and the direction of transfer of first, second conveyer is contrary, in the present embodiment, the first conveyer 20 that is positioned at top transmits from right to left, and the second conveyer 30 that is positioned at below transmits from left to right.
Referring to Fig. 3, the first conveyer 20 and the second conveyer 30 are for carrying pallet 40, and pallet is used for installation mold, the upper and lower mould of pallet clamping die, and can drive upper and lower mould to open by opening of pallet.According to the large I of mould, one pair, second mate or fourth officer mould are installed.Mould and pallet are fixed with alignment pin and screw.Different moulds is installed the piece of posting a letter of various combination should be installed, the air filter core that this production line can be realized 24 kinds of different models according to the various combination of the piece of posting a letter is produced.
In the present embodiment, pallet 40 comprises turning cylinder, in order to the train wheel bridge 41 of patrix to be installed, in order to the lower plate 42 of counterdie to be installed, and one end of train wheel bridge 41, lower plate 42 is hinged on turning cylinder, on turning cylinder, be provided with turning gear 43, and train wheel bridge is fixedly connected with turning gear, and train wheel bridge is synchronizeed and rotated with turning gear.Wherein, train wheel bridge comprises connecting plate 41a and connection bracket 41b, connection bracket 41b is fixedly connected with turning gear 43, connecting plate 41a is parallel with connection bracket 41b, on connecting plate, be provided with one penetrate connection bracket hit axle 44, in connection bracket, be provided with and can have pressed down the depression bar 45 that hits axle, between connecting plate 41a and connection bracket 41b, by back-moving spring 46, connected.Die sinking block in top is installed in frame, in order to depression bar 45 is pushed open, makes it and hit axle 44 and separate.On pallet, be provided with locker, locker comprises the guiding pulling buckle 47 that is connected with train wheel bridge, is arranged on the apical axis 48 on lower plate, and one end of guiding pulling buckle 47 can snap on apical axis 48.Die sinking block in bottom is installed in frame, in order to apical axis 48 is pushed open, makes it separated with guiding pulling buckle 47.
For pallet is accurately located, be convenient to exactly mould be sprayed to releasing agent and applying glue, referring to Fig. 4, latch detent mechanism 50 is installed in frame, latch detent mechanism comprises cylinder 51 and alignment pin 52; The side of lower plate is provided with the fixture positioning sleeve 53 matching with this alignment pin.
In frame, along the first conveyer direction of transfer, be disposed with:
Die opening mechanism, in order to by opening pallet, thereby drives upper and lower mould to open;
Release agent spraying device, to the upper and lower mould release agent spraying after opening;
Feed mechanism, delivers to automobile air filter core semi-product material in mould;
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould;
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds.
Referring to Fig. 5; die opening mechanism, clamping are used for die sinking or the matched moulds of pallet; the principle of die opening mechanism, clamping is the same; include motor 61, reductor, output gear 62; described motor is connected with reductor; reductor is connected with output gear 62, and output gear 62 matches with the turning gear 43 on pallet.On output gear, be provided with sensor 63 and induction point 64.When pallet is sent into die sinking or matched moulds station; turning gear on pallet and the engagement of the output gear on mould opening-closing mechanism; mould opening-closing mechanism is rotated by reductor driven wheel by servomotor; carry out the action of opening and closing mould, servomotor is carried out positioning action by the induction point on output gear.
Referring to Fig. 6, release agent spraying device 70 forms two groups of cross saddles that connect together by 4 servomotors 71, ball screw 72, linear rolling track 74 etc., drives respectively 73 pairs of upper and lower moulds of 2 spray guns (75,76) to carry out release agent spraying.Release agent spraying machine adopts two two-axle interlocking digital control systems to control.Releasing agent is contained in automatic agitating type coating pressurized keg, with air pressure, is the ejection of mist state.These machine configuration two cover spray guns are carried out releasing agent spraying to mould upper body and cavity of resorption by certain track simultaneously.
Size applicator can be selected existing glue sprayer 12.
Referring to Fig. 7, at matched moulds station, be provided with locked mode pressing mechanism 80, locked mode pressing mechanism comprises gantry 81, the top at gantry is provided with the cylinder 82 for patrix being pressurizeed when the fixture matched moulds.
In frame, be provided with die sinking curvilinear guide 11, pallet tilted, thereby patrix is opened under the effect of gravity.
Pallet is in course of conveying, when retinue mould is delivered to after die sinking station by the first connecting gear, turning gear on retinue mould and the output gear of die opening mechanism match, simultaneously, be arranged on top die sinking block in frame depression bar is pushed open and made it and hit axle and separate, be arranged on patrix on train wheel bridge and under the effect of back-moving spring, rise mould and rise 20mm; The bottom die sinking block being arranged in frame is pushed apical axis open, makes it separated with guiding pulling buckle.The motor of die opening mechanism starts to carry out die sinking action, by gear drive, makes patrix and train wheel bridge turn round 90 °, and die sinking is to level sensor response, and die sinking completes.After die sinking completes, pallet enters die sinking curvilinear guide, and patrix, due to Action of Gravity Field, will slowly be opened into 180 ° along with die sinking curve track.When retinue mould is delivered to after matched moulds station by the first connecting gear; turning gear on retinue mould and the output gear of clamping match; sensor response; the motor of clamping starts to carry out mould assembling action, by gear drive, makes 180 ° of patrix reversed turnings, and matched moulds responds to level sensor; then the cylinder of locked mode pressing mechanism is depressed patrix; depression bar resets, and will hit shaft compression, and make to lead pulling buckle and apical axis fasten.Matched moulds completes.
Referring to Fig. 8, in order to accelerate efficiency, realize circulation and carry, at the two ends of frame, be respectively arranged with forward and backward switching mechanism 90; Rear switching mechanism is delivered to the pallet on the first conveyer on the second conveyer, and front switching mechanism is delivered to the pallet of the second conveyer on the first conveyer.Forward and backward switching mechanism includes base 91, is arranged on the servomotor 92 on base, the pinion and rack 93 being connected with servomotor, the double rocker mechanism that is in transmission connection with pinion and rack, on double rocker mechanism, be respectively provided with a pallet gripper shoe 94, the positive and negative rotation of servomotor, driven gear drives tooth bar back and forth movement, thereby drive double rocking lever to swing up and down, realize pallet and replace up and down.
The present invention is operated by two people, manually completes material loading and blanking operation.Other process, as the conveying of applying glue, spraying releasing agent, folding mould and mould all completes automatically, has positioner at applying glue, spraying releasing agent station, to guarantee product quality.
The present invention has improved production efficiency, reduces equipment cost and labor cost, improves the quality of products, and realizes the automation of car air filtering core applying glue, foaming and cure process.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what in above-described embodiment and description, describe is principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in claimed scope of the present invention.The protection domain that the present invention requires is defined by appending claims and equivalent thereof.
Claims (13)
1. automobile air filter core applying glue foaming production line, is characterized in that, comprises frame, is arranged on the first conveyer in frame; In described frame, be provided with the pallet for installation mold, described pallet is carried by the first conveyer; The upper and lower mould of described pallet clamping die, and can drive upper and lower mould to open by opening of pallet;
In described frame, along the first conveyer direction of transfer, be disposed with:
Die opening mechanism, in order to by opening pallet, thereby drives upper and lower mould to open;
Release agent spraying device, to the upper and lower mould release agent spraying after opening;
Feed mechanism, delivers to automobile air filter core semi-product material in mould;
Size applicator, in order to the automobile air filter core semi-product material applying glue in mould;
Clamping, in order to by reset pallet, drives upper and lower mould matched moulds.
2. automobile air filter core applying glue foaming production line according to claim 1, is characterized in that, be provided with the second conveyer, and the direction of transfer of first, second conveyer is contrary in described frame; First, second conveyer is laid up and down, and the second conveyer is positioned at the below of the first conveyer.
3. automobile air filter core applying glue foaming production line according to claim 2, is characterized in that, the two ends of described frame are respectively arranged with forward and backward switching mechanism; Rear switching mechanism is delivered to the pallet on the first conveyer on the second conveyer, and front switching mechanism is delivered to the pallet of the second conveyer on the first conveyer.
4. automobile air filter core applying glue foaming production line according to claim 3, it is characterized in that, described forward and backward switching mechanism includes base, is arranged on the servomotor on base, the pinion and rack being connected with servomotor, the double rocker mechanism that is in transmission connection with pinion and rack, on described double rocker mechanism, be respectively provided with a pallet gripper shoe, the positive and negative rotation of servomotor, driven gear drives tooth bar back and forth movement, thereby drive double rocking lever to swing up and down, realize pallet and replace up and down.
5. automobile air filter core applying glue foaming production line according to claim 1, is characterized in that, described release agent spraying device comprises two groups of cross saddles, on every group of cross saddle, be provided with one with open after upper, spray gun that mould is corresponding.
6. automobile air filter core applying glue foaming production line according to claim 1; it is characterized in that; described die opening mechanism comprises motor, reductor, output gear; described motor is connected with reductor; reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
7. automobile air filter core applying glue foaming production line according to claim 1; it is characterized in that; described clamping comprises motor, reductor, output gear; described motor is connected with reductor; reductor is connected with output gear, and described output gear matches with the turning gear on pallet.
8. automobile air filter core applying glue foaming production line according to claim 1, it is characterized in that, described pallet comprises turning cylinder, in order to the train wheel bridge of patrix to be installed, in order to the lower plate of counterdie to be installed, and one end of train wheel bridge, lower plate is hinged on turning cylinder, on turning cylinder, be provided with turning gear, and train wheel bridge is fixedly connected with turning gear, and train wheel bridge is synchronizeed and rotated with turning gear.
9. automobile air filter core applying glue foaming production line according to claim 8, is characterized in that, also comprise the latch detent mechanism being arranged in frame, latch detent mechanism comprises cylinder and alignment pin; The side of described lower plate is provided with the fixture positioning sleeve matching with this alignment pin.
10. automobile air filter core applying glue foaming production line according to claim 8, it is characterized in that, also comprise the locked mode pressing mechanism being arranged in frame, locked mode pressing mechanism comprises gantry, and the top at described gantry is provided with the cylinder for patrix being pressurizeed when the fixture matched moulds.
11. automobile air filter core applying glue foaming production lines according to claim 8, it is characterized in that, on described pallet, be provided with locker, described locker comprises the guiding pulling buckle that is connected with train wheel bridge, is arranged on the apical axis on lower plate, and one end of guiding pulling buckle can snap on apical axis.
12. automobile air filter core applying glue foaming production lines according to claim 8, it is characterized in that, described train wheel bridge comprises connecting plate and connection bracket, connection bracket is fixedly connected with turning gear, on connecting plate, be provided with an axle that hits that penetrates connection bracket, in connection bracket, be provided with and can have pressed down the depression bar that hits axle, between described connecting plate and connection bracket, by back-moving spring, connected.
13. automobile air filter core applying glue foaming production lines according to claim 8, is characterized in that, are provided with die sinking curvilinear guide in described frame, pallet is tilted, thereby patrix is opened under the effect of gravity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410408228.4A CN104175443B (en) | 2014-08-19 | Automobile air filter core applying glue foaming production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410408228.4A CN104175443B (en) | 2014-08-19 | Automobile air filter core applying glue foaming production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104175443A true CN104175443A (en) | 2014-12-03 |
| CN104175443B CN104175443B (en) | 2017-01-04 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104802360A (en) * | 2015-05-12 | 2015-07-29 | 青岛禾田机械工程技术有限公司 | Automatic door body foaming equipment and using method thereof |
| CN105856482A (en) * | 2016-06-22 | 2016-08-17 | 湖南精正设备制造有限公司 | Online automatic loading/unloading mold-loading trolley device for multi-station annular foaming production line |
| CN107244031A (en) * | 2017-06-09 | 2017-10-13 | 安徽擎天伟嘉装备制造有限公司 | One kind does not shut down crawler type foaming line |
| CN110039702A (en) * | 2019-05-15 | 2019-07-23 | 格林莱特实业（苏州）有限公司 | A kind of PHC plate automatic producing device |
| CN111267289A (en) * | 2020-01-21 | 2020-06-12 | 柳州日高滤清器有限责任公司 | Production method of circular PU hollow filter element |
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| CN103395159A (en) * | 2013-08-07 | 2013-11-20 | 安徽信盟机电装备制造有限公司 | Multi-station horizontal solar water heater foaming line operation method |
| CN103465432A (en) * | 2013-09-26 | 2013-12-25 | 安徽省爱力特家电成套装备有限公司 | Hydraulic foaming clamp locking mechanism |
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| JPS59150735A (en) * | 1983-02-18 | 1984-08-29 | Hitachi Ltd | Reactive injection molding apparatus |
| CN201613620U (en) * | 2010-03-16 | 2010-10-27 | 黄晋山 | Plastic cushion demoulding mechanism |
| CN202317818U (en) * | 2011-08-01 | 2012-07-11 | 沈阳机床成套设备有限责任公司 | Sine grooved pulley overturning mechanism |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104802360A (en) * | 2015-05-12 | 2015-07-29 | 青岛禾田机械工程技术有限公司 | Automatic door body foaming equipment and using method thereof |
| CN105856482A (en) * | 2016-06-22 | 2016-08-17 | 湖南精正设备制造有限公司 | Online automatic loading/unloading mold-loading trolley device for multi-station annular foaming production line |
| CN105856482B (en) * | 2016-06-22 | 2018-03-20 | 湖南精正设备制造有限公司 | The on-line automatic loading and unloading mould carriage device of multistation annular foaming production line |
| CN107244031A (en) * | 2017-06-09 | 2017-10-13 | 安徽擎天伟嘉装备制造有限公司 | One kind does not shut down crawler type foaming line |
| CN107244031B (en) * | 2017-06-09 | 2019-07-02 | 安徽擎天伟嘉装备制造有限公司 | One kind not shutting down crawler type foaming line |
| CN110039702A (en) * | 2019-05-15 | 2019-07-23 | 格林莱特实业（苏州）有限公司 | A kind of PHC plate automatic producing device |
| CN111267289A (en) * | 2020-01-21 | 2020-06-12 | 柳州日高滤清器有限责任公司 | Production method of circular PU hollow filter element |
| CN111267289B (en) * | 2020-01-21 | 2021-12-14 | 柳州日高滤清器有限责任公司 | Production method of circular PU hollow filter element |
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