CN104802360B - A kind of automatic type door body foaming device and application method - Google Patents
A kind of automatic type door body foaming device and application method Download PDFInfo
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- CN104802360B CN104802360B CN201510240513.4A CN201510240513A CN104802360B CN 104802360 B CN104802360 B CN 104802360B CN 201510240513 A CN201510240513 A CN 201510240513A CN 104802360 B CN104802360 B CN 104802360B
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- manipulator
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- material feeding
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- frame
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Abstract
The present invention provides a kind of automatic type door body foaming device; including frame, lift, mould car, transmission mechanism, open type material feeding manipulator, enclosed material feeding manipulator, opening-closing lock manipulator, open mold manipulator, take a manipulator and switch board; the frame is welded including crossbeam, longeron and supporting leg; also include panel and bottom plate, form double-layer structure up and down.Present device automaticity is high, completes to complete on same production line to door foaming from door body is placed, improves production efficiency.Device structure is simple simultaneously, and fault rate is low, and maintenance cost is low, the total length of production line, and floor space is small.
Description
Technical field
The present invention relates to a kind of refrigerator door foaming equipment and application method, belongs to machining special equipment field.
Background technology
Refrigerator is the conventional refrigeration plant of family, with expanding day by day for social demand, production efficiency to refrigerator and
The quality of production is proposed higher requirement.Refrigerator door generally use expanded material is occupied big, it is necessary to stand a period of time
The factory building position of amount, and carry out in foaming process carrying and can produce the hidden danger of quality such as foaming is uneven, increase and be produced into
This, takes excessive human resources.The equipment of the present invention uses automatic production line operation, door body is saved in foaming process and accounts for
Ground, extra carrying is not produced, reduce manpower consumption, reduce production cost.
The content of the invention
Patent of the present invention solves the technical problem and realized by following technical scheme：
A kind of automatic type door body foaming device, including frame, lift, mould car, transmission mechanism, open type material feeding manipulator, close
Formula material feeding manipulator, opening-closing lock manipulator, open mold manipulator, take a manipulator and switch board, the frame includes crossbeam, vertical
Beam and supporting leg are welded, in addition to panel and bottom plate, form double-layer structure up and down, mould car is in frame, and lift is in frame
Both ends.
The lift includes the roller drive line that gear, hydraulic jack, crane and the roller of rack connection form, institute
Hydraulic jack is stated to connect with dynamicliquid pressure station.
Further, the mould car is internally provided with mould, mould by lid and mould bases, the mould bases in the hinge connection of folding
Lock thick stick is closed in the installation of frame side.
Further, the transmission mechanism includes the roller drive line of roller composition, is installed on stopping on face plate center line
Gear system and alignment system, in addition to the gear and rack driven by servomotor, the rack are fixed in alignment system.
Further, after crane lifting in place, the roller on roller and transmission system on crane is synchronized with the movement, institute
Roller is stated to be process by polyurethane and round steel fitted bearing.
Further, the open mold machinery hand includes body cover, in addition to die sinking manipulator or matched moulds manipulator, described
Die sinking manipulator or matched moulds machinery are provided with screw on hand, are connected by bolt with body cover.
Further, the body cover includes intermeshing driving wheel and driven pulley.
Further, the opening-closing lock manipulator is anchored in frame with bolt, and open mold manipulator is arranged on open mold
On manipulator.
Further, the enclosed material feeding machinery is provided with mould identifying system on hand.
A kind of application method of automatic type door body foaming device of the present invention：
1）Door shell and door lining are manually placed into mould；
2）Mould bases is moved a station by transmission mechanism, and stop system and alignment system are accurately positioned；
3）Open type material feeding manipulator moves into place, and starts material feeding；
4）Material feeding finishes, matched moulds manipulator matched moulds, and opening-closing lock manipulator is to sinciput opening-closing lock thick stick；
5）Mould bases and mould are identified for the mobile station of mould bases closure, mould identifying system, enclosed material feeding machinery
Hand carries out enclosed material feeding according to program；
6）Mould bases is moved on lift, falls on frame lower floor, is sent to the other end of equipment, and external environment adds in operation
Heat, foam and synchronously carried out in mould；
7）Mould bases is moved on lift, rises to frame upper strata, transmission positioning to work station；
8）After stop system and alignment system positioning, opening-closing lock manipulator pushes up opening-closing lock thick stick backward, and die sinking manipulator is opened
Covered on mould car；
9）The door body for taking a manipulator that synchronously foaming is finished is taken away.
Using said structure, the present invention has following beneficial effect：
1）The transmission mechanism of the present invention uses the roller that polyurethane and round steel fitted bearing are processed into, and operation is rapid steady,
Reduce the abrasion of equipment.
2）The mould identifying system of the present invention, automatic identification mould and mould bases, are avoided caused by human factor plus mistake is expected
Caused by quality problems.
3）The door foaming material feeding of the present invention immediately enters transmission state after terminating, and saves floor occupying area.
4）Foamed in the door body moving process of the present invention, reduce and carry, be to foam more uniformly, improve the quality of foaming.
5）Present device automaticity is high, is completed from placement door body to door foaming complete on same production line
Into improving production efficiency.
6）Present device is simple in construction, and fault rate is low, and maintenance cost is low, the total length of production line, and floor space is small.
Brief description of the drawings
Fig. 1 is a kind of front view of type door body foaming device；
Fig. 2 is a kind of top view of type door body foaming device；
Fig. 3 is the front view of open mold manipulator.
Embodiment
A kind of automatic type door body foaming device, including frame, lift 6, mould car 1, transmission mechanism, open type material feeding manipulator
20th, enclosed material feeding manipulator 21, opening-closing lock manipulator 5, open mold manipulator 3, take a manipulator 4 and switch board 8, the frame
It is welded including crossbeam 9, longeron 16 and supporting leg 10, in addition to panel 2 and bottom plate 11, form double-layer structure up and down.
The lift 6 includes the rolling that gear 7, hydraulic jack 14, crane 13 and the roller 18 that rack 22 connects form
Drive line is taken turns, the hydraulic jack 14 and dynamicliquid pressure station 15 connect.Mould car 1 is in frame, and lift 6 is at the both ends of frame.
The mould car 1 connects upper lid 12 and mould bases 18 by the hinge 23 of folding, and the mould bases 18 is internally provided with mould 19,
Lock thick stick 24 is closed in the installation of the side of mould bases 18.
The transmission mechanism include the roller drive line of roller composition, the stop system that is installed on the center line of panel 2 and
Alignment system, in addition to the gear 17 and rack 26 driven by servomotor, the rack 26 are fixed in alignment system.
After crane 13 lifts in place, the roller 18 on crane 13 is synchronized with the movement with the roller in transmission system, described
Roller is process by polyurethane and round steel fitted bearing.
The open mold manipulator 3 includes body cover 27, in addition to die sinking manipulator or matched moulds manipulator, the die-sinking machine
Tool hand or matched moulds machinery are provided with screw on hand, are connected by bolt with body cover 27.
The body cover 27 includes intermeshing driving wheel 28 and driven pulley 29.
The opening-closing lock manipulator 5 is anchored in frame with bolt, and open mold manipulator 3 is arranged on open mold manipulator 5
On.
The enclosed material feeding manipulator 21 is provided with mould identifying system.
A kind of application method of automatic type door body foaming device of the present invention：
1）Door shell and door lining are manually placed into mould；
2）Mould bases 18 is moved a station by transmission mechanism, and stop system and alignment system are accurately positioned；
3）Open type material feeding manipulator 20 moves into place, and starts material feeding；
4）Material feeding finishes, matched moulds manipulator matched moulds, and opening-closing lock manipulator is to sinciput opening-closing lock thick stick；
5）Mould bases 18 and mould 19 are identified for the mobile station of the closure of mould bases 18, mould identifying system, enclosed note
Expect that manipulator 21 carries out enclosed material feeding according to program；
6）Mould bases is moved on lift 6, falls on frame lower floor, is sent to the other end of equipment, external environment in operation
Heating, foams and is synchronously carried out in mould；
7）Mould bases 18 is moved on lift 6, rises to frame upper strata, transmission positioning to work station；
8）After stop system and alignment system positioning, opening-closing lock manipulator 5 pushes up opening-closing lock thick stick 24 backward, molds manipulator
Open and covered on mould car 1；
9）The synchronous door body that foaming is finished of a manipulator 4 is taken to take away.
Protection scope of the present invention is not limited thereto, any one skilled in the art the invention discloses
Technical scope in, the change or replacement that can readily occur in should be all included within the scope of the present invention.Therefore, this hair
Bright protection domain should be defined by the protection domain that claim is defined.
Claims (5)
1. a kind of automatic type door body foaming device, including frame, lift, mould car, transmission mechanism, open type material feeding manipulator, enclosed
Material feeding manipulator, opening-closing lock manipulator, open mold manipulator, take a manipulator and switch board, the frame includes crossbeam, longeron
It is welded with supporting leg, it is characterised in that also including panel and bottom plate, form double-layer structure up and down, mould car is in frame, lifting
For machine at the both ends of frame, the transmission mechanism includes the roller drive line of roller composition, the backstop being installed on face plate center line
System and alignment system, in addition to the gear and rack driven by servomotor, the rack is fixed in alignment system, described
Open mold machinery hand includes body cover, in addition to die sinking manipulator or matched moulds manipulator, and the body cover includes intermeshing
Driving wheel and driven pulley, the die sinking manipulator or matched moulds machinery are provided with screw, are connected by bolt with body cover on hand, described
Opening-closing lock manipulator is anchored in frame with bolt, and open mold manipulator is arranged on open mold machinery on hand, and the mould car is by opening
Lid and mould bases in the hinge connection of conjunction, the mould bases are internally provided with mould, and lock thick stick is closed in the installation of mould bases side.
2. a kind of automatic type door body foaming device according to claim 1, it is characterised in that the lift connects including rack
The roller drive line of the gear, hydraulic jack, crane and the roller composition that connect, the hydraulic jack connect with dynamicliquid pressure station.
A kind of 3. automatic type door body foaming device according to claim 1 or 2, it is characterised in that after crane lifting in place,
The roller on roller and transmission system on crane is synchronized with the movement, the roller by polyurethane and round steel fitted bearing processing and
Into.
4. a kind of automatic type door body foaming device according to claim 1, it is characterised in that the enclosed material feeding machinery is on hand
Provided with mould identifying system.
A kind of 5. application method of automatic type door body foaming device according to claim 1, it is characterised in that：
1）Door shell and door lining are manually placed into mould；
2）Mould bases is moved a station by transmission mechanism, and stop system and alignment system are accurately positioned；
3）Open type material feeding manipulator moves into place, and starts material feeding；
4）Material feeding finishes, matched moulds manipulator matched moulds, and opening-closing lock manipulator is to sinciput opening-closing lock thick stick；
5）Mould bases and mould are identified for the mobile station of mould bases closure, mould identifying system, and enclosed material feeding manipulator is pressed
Enclosed material feeding is carried out according to program；
6）Mould bases is moved on lift, falls on frame lower floor, is sent to the other end of equipment, and external environment heats in operation,
Foaming is synchronously carried out in mould；
7）Mould bases is moved on lift, rises to frame upper strata, transmission positioning to work station；
8）After stop system and alignment system positioning, opening-closing lock manipulator pushes up opening-closing lock thick stick backward, and die sinking manipulator opens mould car
Upper lid；
9）The door body for taking a manipulator that synchronously foaming is finished is taken away.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240513.4A CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240513.4A CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104802360A CN104802360A (en) | 2015-07-29 |
| CN104802360B true CN104802360B (en) | 2017-11-17 |
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ID=53687748
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510240513.4A Active CN104802360B (en) | 2015-05-12 | 2015-05-12 | A kind of automatic type door body foaming device and application method |
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| CN (1) | CN104802360B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244031B (en) * | 2017-06-09 | 2019-07-02 | 安徽擎天伟嘉装备制造有限公司 | One kind not shutting down crawler type foaming line |
| CN109648773B (en) * | 2019-01-16 | 2021-03-02 | 安徽信盟装备股份有限公司 | A quick foaming line for processing of ground rail formula freezer door |
| CN109605648B (en) * | 2019-01-29 | 2021-06-22 | 安徽信盟装备股份有限公司 | Conveying mechanism of quick foaming line of ground rail formula freezer door |
| CN111730796A (en) * | 2020-07-01 | 2020-10-02 | 格力电器（武汉）有限公司 | Forming module and production line |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2425761Y (en) * | 2000-05-31 | 2001-04-04 | (湖北)三九长江实业集团武汉轻工业机械厂 | Automatic mould open/close device for production line of foamed cyclopentane refrigerator door |
| CN201736392U (en) * | 2010-08-16 | 2011-02-09 | 东莞市百利电器有限公司 | Multistation mobile fixation foaming refrigerator box full-automatic production system |
| CN101913223A (en) * | 2010-08-16 | 2010-12-15 | 东莞市百利电器有限公司 | Full-automatic production method of multi-station mobile fixed foaming freezer body and system thereof |
| CN102029679B (en) * | 2010-12-17 | 2013-10-30 | 湖南精正设备制造有限公司 | Multi-station refrigerator body foaming production line equipment |
| CN102205591A (en) * | 2011-01-20 | 2011-10-05 | 安徽鲲鹏装备模具制造有限公司 | Rotary type door body foaming device |
| CN202727224U (en) * | 2012-08-23 | 2013-02-13 | 安徽信盟机电装备制造有限公司 | Foaming line for interior ornaments of automobile |
| CN103182765A (en) * | 2013-03-13 | 2013-07-03 | 叶克光 | Forming device for multi-material and multi-density combined shoe material |
| CN104070630B (en) * | 2014-06-12 | 2016-04-20 | 银都餐饮设备股份有限公司 | A kind of type door body foaming device |
| CN104162949B (en) * | 2014-07-08 | 2016-06-15 | 安徽鲲鹏装备模具制造有限公司 | A kind of rotary door body foaming machine of Novel connecting mold mechanism |
| CN104129027B (en) * | 2014-07-15 | 2016-06-01 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
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Effective date of registration: 20180111 Address after: 266000 Xiangshan Road No. 12, Laoshan District, Qingdao, Shandong Province, unit 1501, 1501 Patentee after: Qingdao hydro mechanical engineering technology Co., Ltd. Address before: 266000 Chinese and Korean communities in Laoshan District, Qingdao, Shandong Patentee before: Qingdao He Tian mechanical engineering technology Co., Ltd |