CN102029679A - Multi-station refrigerator body foaming production line equipment - Google Patents

Multi-station refrigerator body foaming production line equipment Download PDF

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Publication number
CN102029679A
CN102029679A CN2010105940015A CN201010594001A CN102029679A CN 102029679 A CN102029679 A CN 102029679A CN 2010105940015 A CN2010105940015 A CN 2010105940015A CN 201010594001 A CN201010594001 A CN 201010594001A CN 102029679 A CN102029679 A CN 102029679A
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China
Prior art keywords
foaming
track
station
mould
trolley
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CN2010105940015A
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CN102029679B (en
Inventor
陈科军
李信仁
陈志丹
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HUNAN JINGZHENG EQUIPMENT MANUFACTURE CO Ltd
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HUNAN JINGZHENG EQUIPMENT MANUFACTURE CO Ltd
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Priority to CN 201010594001 priority Critical patent/CN102029679B/en
Publication of CN102029679A publication Critical patent/CN102029679A/en
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Abstract

The invention discloses multi-station refrigerator body foaming production line equipment. A track and a trolley track are arranged on a rack, a die trolley rail is arranged on a foundation, a die trolley conveys a foaming die to a foaming station by gear rack transmission, a foaming manipulator runs to the foaming station on the trolley track, and a foaming mixing head is driven to lift by the lifting of a cylinder so that the foaming mixing head generates foam for the refrigerator body on the foaming station; and meanwhile, a taking manipulator runs on the track, the taking manipulator drives a vacuum sucking disc to work by stretching of the lifting cylinder and a link mechanism to lift up the foaming refrigerator body in a foaming die so as to realize the scheme that the foaming mixing head continuously generates foam for the refrigerator body on a plurality of foaming stations. The equipment overcomes the defects of high cost and complex control of the fixed refrigerator body production line and single type of the produced refrigerator products. The equipment is suitable for batch production of foaming products of various industries.

Description

Multi-station refrigerator foam box apparatus for production line
Technical field
The present invention relates to a kind of multi-station refrigerator foam box apparatus for production line.
Background technology
What generally use in the production of household electric appliances refrigerator body is fixed refrigerator body production line, this type of production line Costco Wholesale height, and control model complicated and the production refrigerator product is single, the refrigerator body production of the multiple different model of incompatibility.
Summary of the invention
Goal of the invention of the present invention provides a kind of mould trolley delivery mold of using to a plurality of foaming stations, and the refrigerator body foaming is finished after the multi-station refrigerator foam box apparatus for production line that manipulator hangs.
For achieving the above object, a kind of multi-station refrigerator foam box apparatus for production line, it comprises: frame is provided with track, and taking mechanical hand is set on the track; Frame is provided with trolley track, and trolley track flexibly connects the foaming manipulator, puts many group tracks and vehicle blocking frame with the corresponding ground of frame upper berth, and a mould trolley is set on every group of track; Described taking mechanical hand comprises the car body of motion in orbit, fix at least one lift cylinder on the car body, lift cylinder connects the manipulator seat, at least one guide rod is set on the manipulator seat, guide rod flexibly connects with the guide pin bushing that is fixed on the car body, on the manipulator seat linkage is set, and connects between two principal arms of linkage to clamp cylinder, on the support arm of linkage vacuum cup is set, motor is installed in the both sides of car body; The mechanical hand of described foaming comprises the dolly that moves on trolley track, drive motors is installed on the dolly, at least one cylinder is installed on the cantilever of dolly, cylinder connects hanger bracket, at least one guide pillar is set on the hanger bracket, guide pillar flexibly connects with the guide pin bushing that is fixed on the dolly cantilever, and a plurality of foam mixing heads are hung in the bottom of hanger bracket; Described dolly is provided with vehicle wheel component and limit switch; Described mould trolley is included in the mould car body that moves on the track, and the mould car body is provided with driving motor, and gear is set on the driving motor, and tooth bar fixing on gear and the ground meshes.
In order to realize products perfection, improve, improve combination property of the present invention, further step is:
Described taking mechanical hand is provided with cable-pulling chain.
Described foaming manipulator is provided with material pipe drag chain.
Described mould trolley is provided with drag chain.
Install the foaming mould on the described mould trolley, when a plurality of mould trolleys moved to terminal point, foaming mould position was the foaming station, the position of corresponding taking mechanical hand of foaming station and foaming manipulator.
Described frame is provided with the die change driving.
The present invention adopts track and trolley track is set on frame, the mould trolley track is set on the ground, mould trolley is transported to the foaming station by the rack-and-pinion transmission mould that will foam, the foaming manipulator moves to the foaming station on trolley track, lifting by cylinder drives the foam mixing head lifting, make foam mixing head give the foaming of the refrigerator body on the foaming station, move taking mechanical hand on the track simultaneously, taking mechanical hand drives vacuum cup work by the flexible and linkage of lift cylinder, the refrigerator body that has foamed in the foaming mould is hung away, thereby realize that foam mixing head is the scheme of refrigerator body foaming continuously at a plurality of foaming stations, overcome and used fixed refrigerator body production line, production line Costco Wholesale height, control complexity and the single defective of model of producing refrigerator product.
The beneficial effect that the present invention is produced compared to existing technology:
1, adopts automated productin line to substitute fixed refrigerator body production line, shortened the production cycle of product lot quantity foaming, thereby reduced production cost, improved economic benefit.
2, by the foaming mould of different model is installed on mould trolley, overcome fixed refrigerator body production line on the foaming station during die change, influence is produced, the defective of losing time.
3, taking mechanical hand utilizes cylinder to be used as power, and is simple and reasonable, guaranteed to transport immediately after the foaming of different model refrigerator shell.
4, the foaming manipulator utilizes the cylinder to be used as power, and utilizes orbital motion, and is simple and reasonable, and the production line that has guaranteed is continuous foamed, has realized continuous productive process.
5, the present invention combines several separate machine, makes whole production line simple and reasonable, and is easily manufactured, low cost of manufacture, and realized the automation continuous productive process of producing.
The present invention is applicable to the batch process of every profession and trade foamed products.
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Description of drawings
Fig. 1 general assembly structural front view of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is Fig. 1 left view.
Fig. 4 is the structural front view of taking mechanical hand.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is Fig. 4 left view.
Fig. 7 is the structural front view of foaming manipulator.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the local I view of Fig. 8.
Figure 10 is the structural front view of mould trolley.
Figure 11 is the vertical view of Figure 10.
Figure 12 is Figure 10 left view.
Among the figure: 1, taking mechanical hand, 11, cable-pulling chain, 12, car body, 13, motor, 14, guide rod, 15, lift cylinder, 16, the manipulator seat, 17, clamp cylinder, 18, linkage, 19, vacuum cup, 2, track, 3, the foaming manipulator, 31, hanger bracket, 32, guide pillar, 33, cylinder, 34, dolly, 35, drive motors, 36, foam mixing head, 37, limit switch, 38, vehicle wheel component, 4, mould trolley, 41, driving motor, 42, the mould car body, 43, tooth bar, 44, drag chain, 5, the die change driving, 6, material pipe drag chain, 7, frame, 8, trolley track, 9, track, 10, vehicle blocking frame.
The specific embodiment
Extremely shown in Figure 12 by accompanying drawing Fig. 1, a kind of multi-station refrigerator foam box apparatus for production line, it comprises: frame 7 is provided with track 2, and taking mechanical hand 1 is set on the track 2; Frame 7 is provided with trolley track 8, and trolley track 8 flexibly connects foaming manipulator 3, puts many group tracks 9 and vehicle blocking frame 10 with frame 7 corresponding ground upper berths, and a mould trolley 4 is set on every group of track 9; Taking mechanical hand 1 is included in the car body 12 of motion on the track 2, fix at least one lift cylinder 15 on the car body 12, lift cylinder 15 connects manipulator seat 16, at least one guide rod 14 is set on the manipulator seat 16, guide rod 14 flexibly connects with the guide pin bushing that is fixed on the car body 12, and linkage 18 is set on the manipulator seat 16, connects between two principal arms of linkage 18 to clamp cylinder 17, vacuum cup 19 is set on the support arm of linkage 18, and motor 13 is installed in the both sides of car body 12; Foaming manipulator 3 is included in the dolly 34 of motion on the trolley track 8, drive motors 35 is installed on the dolly 34, at least one cylinder 33 is installed on the cantilever of dolly 34, cylinder 33 connects hanger bracket 31, at least one guide pillar 32 is set on the hanger bracket 31, guide pillar 32 flexibly connects with the guide pin bushing that is fixed on dolly 34 cantilevers, and a plurality of foam mixing heads 36 are hung in the bottom of hanger bracket 31, and dolly 34 is provided with vehicle wheel component 38 and limit switch 37; Mould trolley 4 is included in the mould car body 42 of motion on the track 9, and mould car body 42 is provided with driving motor 41, on the driving motor 41 gear is set, and tooth bar 43 fixing on gear and the ground meshes.Taking mechanical hand 1 is provided with cable-pulling chain 11.Foaming manipulator 3 is provided with material pipe drag chain 6.Mould trolley 4 is provided with drag chain 44.Install the foaming mould on the mould trolley 4, when a plurality of mould trolleys 4 moved to terminal point, foaming mould position was the foaming station, the position of corresponding taking mechanical hand 1 of foaming station and foaming manipulator 3.Frame 7 is provided with die change driving 5.
The course of work of the present invention is: hang and be fixed on the mould trolley 4 by the die change driving 5 foaming moulds with different model, start driving motor 41, mould trolley 4 drives mould trolley 4 and enters the foaming station with the foaming mould through rack-and-pinion 43 transmissions.Refrigerator body that manually will be the to be foamed foaming mould of packing into.Then start drive motors 35, drive motors 35 drives foaming manipulator 3 and move to the foaming station on trolley track 8; Cylinder 33 inflation operations, it is descending to drive the foam mixing head of hanging in hanger bracket 31 and bottom 36,32 pairs of hanger bracket 31 of guide pillar play the guide-localization effect, after foam mixing head 36 descends, foam mixing head 36 is connected with the foaming mould, by the foaming mould expanded material that input mixes to refrigerator body, finish foaming to a refrigerator body.Foam mixing head 36 rises under the effect of cylinder 33 subsequently, and foaming manipulator 3 runs to next foaming station on trolley track 8.Then taking mechanical hand 1 runs to the foaming station on track 2, lift cylinder 15 inflation operations on the taking mechanical hand 1, be with manipulator seat 16 and linkage 18 descending, when the suction dish 19 of taking seriously goes downwards to the appropriate location of the refrigerator body that has foamed, start and clamp cylinder 17, linkage 18 is being with vacuum cup 19 to clamp refrigerator body, subsequently under the effect of cylinder 33, manipulator seat 16 and linkage 18 rise, refrigerator body rises and breaks away from the foaming mould, manipulator seat 16 moves on track 2, and the refrigerator body that has foamed is transported to other place.Taking mechanical hand 1 enters next foaming station afterwards.
In an embodiment of the present invention, according to the operating rate of taking mechanical hand 1 and foaming manipulator 3, and the foamed time of refrigerator body, determine foaming station quantity, in order to coordinate three's activity duration, the present invention determines that the foaming station is 8 stations.According to the production quantity of refrigerator body, foaming station of the present invention can select 1-7 also can select the station that foams more than 8 for use according to actual conditions.
The present invention is used in other industry such as vehicle industry and chemical industry, for the other products foaming also belongs to protection scope of the present invention.

Claims (6)

1. multi-station refrigerator foam box apparatus for production line, it is characterized in that it comprises: frame (7) is provided with track (2), and taking mechanical hand (1) is set on the track (2); Frame (7) is provided with trolley track (8), and trolley track (8) flexibly connects foaming manipulator (3), puts many group tracks (9) and vehicle blocking frame (10) with the corresponding ground of frame (7) upper berth, and a mould trolley (4) is set on every group of track (9); Described taking mechanical hand (1) is included in the car body (12) that track (2) is gone up motion, fix at least one lift cylinder (15) on the car body (12), lift cylinder (15) connects manipulator seat (16), at least one guide rod (14) is set on the manipulator seat (16), and guide rod (14) flexibly connects with the guide pin bushing that is fixed on the car body (12); Linkage (18) is set on the manipulator seat (16), connects clamping cylinder (17) between two principal arms of linkage (18), vacuum cup (19) is set on the support arm of linkage (18), motor (13) is installed in the both sides of car body (12); Described foaming manipulator (3) is included in the dolly (34) that trolley track (8) is gone up motion, dolly (34) is gone up drive motors (35) is installed, at least one cylinder (33) is installed on the cantilever of dolly (34), cylinder (33) connects hanger bracket (31), at least one guide pillar (32) is set on the hanger bracket (31), guide pillar (32) flexibly connects with the guide pin bushing that is fixed on dolly (34) cantilever, and a plurality of foam mixing heads (36) are hung in the bottom of hanger bracket (31); Described dolly (34) is provided with vehicle wheel component (38) and limit switch (37); Described mould trolley (4) is included in the mould car body (42) that track (9) is gone up motion, and mould car body (42) is provided with driving motor (41), and driving motor is provided with gear on (41), and tooth bar (43) fixing on gear and the ground meshes.
2. a kind of multi-station refrigerator foam box apparatus for production line according to claim 1 is characterized in that described taking mechanical hand (1) is provided with cable-pulling chain (11).
3. a kind of multi-station refrigerator foam box apparatus for production line according to claim 1 is characterized in that described foaming manipulator (3) is provided with material pipe drag chain (6).
4. a kind of multi-station refrigerator foam box apparatus for production line according to claim 1 is characterized in that described mould trolley (4) is provided with drag chain (44).
5. a kind of multi-station refrigerator foam box apparatus for production line according to claim 1, it is characterized in that installing the foaming mould on the described mould trolley (4), a plurality of mould trolleys (4) are when moving to terminal point, foaming mould position is the foaming station, the position of corresponding taking mechanical hand (1) of foaming station and foaming manipulator (3).
6. a kind of multi-station refrigerator foam box apparatus for production line according to claim 1 is characterized in that described frame (7) is provided with die change driving (5).
CN 201010594001 2010-12-17 2010-12-17 Multi-station refrigerator body foaming production line equipment Active CN102029679B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010594001 CN102029679B (en) 2010-12-17 2010-12-17 Multi-station refrigerator body foaming production line equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010594001 CN102029679B (en) 2010-12-17 2010-12-17 Multi-station refrigerator body foaming production line equipment

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CN102029679A true CN102029679A (en) 2011-04-27
CN102029679B CN102029679B (en) 2013-10-30

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583048A (en) * 2012-02-23 2012-07-18 浙江星星家电股份有限公司 Suitcase shifting device
CN104802360A (en) * 2015-05-12 2015-07-29 青岛禾田机械工程技术有限公司 Automatic door body foaming equipment and using method thereof
CN105034235A (en) * 2015-04-22 2015-11-11 晋江沿丰机械有限公司 EVA secondary foaming automatic system and technical process thereof
CN105108965A (en) * 2015-09-29 2015-12-02 安徽省科昌机械制造股份有限公司 Trolley control method for refrigerator foaming system
CN106743610A (en) * 2016-12-22 2017-05-31 滁州力通机械装备制造有限公司 A kind of lower punch-out equipment
CN107244031A (en) * 2017-06-09 2017-10-13 安徽擎天伟嘉装备制造有限公司 One kind does not shut down crawler type foaming line
CN109080066A (en) * 2018-10-16 2018-12-25 中山市毛毛虫机器人科技有限公司 refrigerator body automatic foaming production line
CN110524777A (en) * 2019-10-12 2019-12-03 大城县利德防腐保温设备有限公司 A kind of small-bore insulating tube foaming platform of multistation assembly line method
CN112208046A (en) * 2019-07-12 2021-01-12 欧特捷实业股份有限公司 Foaming processing method and system for elastic polymer by using supercritical fluid as foaming agent
CN113478719A (en) * 2021-06-22 2021-10-08 纪凤红 Production device and production process for modularization of refrigeration and heat insulation box
CN115847697A (en) * 2022-11-21 2023-03-28 长虹美菱股份有限公司 Refrigerator cabinet body foaming and transporting device and method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101786308A (en) * 2010-03-22 2010-07-28 东莞市百利电器有限公司 Integrated type foaming and molding batch production method and system thereof of ice tank body
CN101913223A (en) * 2010-08-16 2010-12-15 东莞市百利电器有限公司 Full-automatic production method of multi-station mobile fixed foaming freezer body and system thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101786308A (en) * 2010-03-22 2010-07-28 东莞市百利电器有限公司 Integrated type foaming and molding batch production method and system thereof of ice tank body
CN101913223A (en) * 2010-08-16 2010-12-15 东莞市百利电器有限公司 Full-automatic production method of multi-station mobile fixed foaming freezer body and system thereof

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583048B (en) * 2012-02-23 2014-06-18 浙江星星家电股份有限公司 Suitcase shifting device
CN102583048A (en) * 2012-02-23 2012-07-18 浙江星星家电股份有限公司 Suitcase shifting device
CN105034235B (en) * 2015-04-22 2017-12-05 晋江沿丰机械有限公司 A kind of EVA second time of foaming automated system and its technological process
CN105034235A (en) * 2015-04-22 2015-11-11 晋江沿丰机械有限公司 EVA secondary foaming automatic system and technical process thereof
CN104802360A (en) * 2015-05-12 2015-07-29 青岛禾田机械工程技术有限公司 Automatic door body foaming equipment and using method thereof
CN105108965A (en) * 2015-09-29 2015-12-02 安徽省科昌机械制造股份有限公司 Trolley control method for refrigerator foaming system
CN106743610A (en) * 2016-12-22 2017-05-31 滁州力通机械装备制造有限公司 A kind of lower punch-out equipment
CN107244031A (en) * 2017-06-09 2017-10-13 安徽擎天伟嘉装备制造有限公司 One kind does not shut down crawler type foaming line
CN107244031B (en) * 2017-06-09 2019-07-02 安徽擎天伟嘉装备制造有限公司 One kind not shutting down crawler type foaming line
CN109080066A (en) * 2018-10-16 2018-12-25 中山市毛毛虫机器人科技有限公司 refrigerator body automatic foaming production line
CN109080066B (en) * 2018-10-16 2020-12-15 中山新智智能***科技有限公司 Automatic foaming production line for refrigerator body
CN112208046A (en) * 2019-07-12 2021-01-12 欧特捷实业股份有限公司 Foaming processing method and system for elastic polymer by using supercritical fluid as foaming agent
CN110524777A (en) * 2019-10-12 2019-12-03 大城县利德防腐保温设备有限公司 A kind of small-bore insulating tube foaming platform of multistation assembly line method
CN113478719A (en) * 2021-06-22 2021-10-08 纪凤红 Production device and production process for modularization of refrigeration and heat insulation box
CN115847697A (en) * 2022-11-21 2023-03-28 长虹美菱股份有限公司 Refrigerator cabinet body foaming and transporting device and method

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