CN104576034A - Vertical winding machine for transformers with amorphous alloy three-dimensional wound iron cores - Google Patents
Vertical winding machine for transformers with amorphous alloy three-dimensional wound iron cores Download PDFInfo
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- CN104576034A CN104576034A CN201410838600.5A CN201410838600A CN104576034A CN 104576034 A CN104576034 A CN 104576034A CN 201410838600 A CN201410838600 A CN 201410838600A CN 104576034 A CN104576034 A CN 104576034A
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Abstract
The invention relates to a vertical winding machine for transformers with amorphous alloy three-dimensional wound iron cores. The vertical winding machine comprises coil molds, rotary gears, a fixing table, wire wheels and motors. Three vertical iron cores are fixed onto the fixing table, each detachable coil mold sleeves the corresponding iron core, the corresponding rotary gears are mounted on the upper side and the lower side of each coil mold, the motors are connected with driving gears, the driving gears are meshed with the rotary gears, wires which are used for being wound on the coil molds are stored on the wire wheels, and tensioning force can be provided by the wire wheels when the wires are about to be wound. The vertical winding machine has the advantages that iron core turnover procedures can be reduced owing to a vertical winding method, stress on the iron cores in horizontal clamping and turnover procedures can be eliminated, the wires can be simultaneously wound on three phases, and accordingly the integral coil winding efficiency can be improved.
Description
Technical field
The present invention relates to coil winding machine, more particularly, relate to a kind of amorphous alloy stereo roll iron core transformer vertical-type coil winding machine.
Background technology
Amorphous alloy stereo roll iron core transformer is a kind of energy-saving environment-friendly transformer, and its no-load loss is significantly smaller than conventional transformer.Winding process is the critical process in transformer manufacturing process, and existing silicon steel sheet three dimensional wound core transformer coiling adopts the sleeping method around formula of three-phase clamping, mainly at outer wall suit Collapsible mould unshakable in one's determination, carries out wire coiling by rotary die.But due to amorphous alloy strips, especially the amorphous alloy core after annealing is comparatively responsive to mechanical stress, the method of three-phase clamping obviously can affect the electromagnetic performance of amorphous alloy core, and therefore traditional silicon steel disc three dimensional wound core coil winding machine cannot be applied to amorphous alloy stereo roll iron core.
Summary of the invention
The technical problem to be solved in the present invention is, provides a kind of amorphous alloy stereo roll iron core transformer vertical-type coil winding machine.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of amorphous alloy stereo roll iron core transformer vertical-type coil winding machine, comprise coil die, swing pinion, fixed station, line wheel and motor, described fixed station is fixed three vertical iron cores, the outside of each iron core is set with dismountable coil die, described swing pinion is installed in the both sides up and down of described coil die, described motor connects driven wheel, described driven wheel engages with described swing pinion, described line wheel is upper to be stored for coiling to the wire on coil die, and tightening force when wire coiling is provided.
In such scheme, the surrounding of described fixed station is provided with three workbench, arranges lift below described workbench.
In such scheme, described fixed station is provided with damping rubber with contact site unshakable in one's determination.
In such scheme, described coil die and contact site unshakable in one's determination are provided with damping rubber.
Implement amorphous alloy stereo roll iron core transformer vertical-type coil winding machine of the present invention, there is following beneficial effect:
The present invention adopts vertical roll winding method, reduces upset operation unshakable in one's determination, eliminates the stress be subject in horizontal clamping unshakable in one's determination and switching process, realize three-phase coiling simultaneously, improve the winding efficiency of coil entirety.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the schematic perspective view of amorphous alloy stereo roll iron core transformer vertical-type coil winding machine of the present invention;
Fig. 2 is the vertical view of amorphous alloy stereo roll iron core transformer vertical-type coil winding machine of the present invention.
Embodiment
In order to there be understanding clearly to technical characteristic of the present invention, object and effect, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
As shown in Figure 1 and Figure 2, the present invention includes coil die 1, swing pinion 2, fixed station 3, workbench 4, lift 5, line wheel 6.
The wire when major function of coil die 1 is support coils coiling twines the power of tying up, and avoids iron core directly stressed, thus avoids iron core to cause its electromagnetic performance to decline because being subject to the binding stress of wire in winding process.Coil die 1 can be the Collapsible mould 1 of rigidity, also can be particular design, the final insulating part as a transformer part.
Swing pinion 2 of the present invention has 6, and each two of every phase coil, is distributed in coil die about 1 two ends.During coiling, upper and lower two swing pinions 2 exert a force jointly, and the object done like this prevents from single gear from exerting a force to cause coil die 1 unbalance stress; Upper and lower two swing pinions 2 are passive rotation, engage driven rotary, avoid the accelerated wear test that single gear causes because of load-bearing rotation by the driven wheel of motor.
The effect of fixed station 3 of the present invention is: fixed iron core, prevents slippage unshakable in one's determination.Fixed station 3 is provided with damping rubber with contact site unshakable in one's determination, and this rubber friction coefficient is comparatively large, while fixed iron core, can prevent landing unshakable in one's determination.
The effect of workbench 4 of the present invention is: provide worker work area, and workbench 4 carries out Height Adjustment by lift 5.
The effect of lift 5 of the present invention is: adjusting operating platform 4 height, and due to the present invention's employing is vertical winding mode, so need to utilize lift 5 adjusting operating platform 4 highly to carry out the winding wire coiling section of changing.
The effect of line wheel 6 of the present invention is: storage coil wire, and tightening force when providing wire coiling.
Specific works flow process of the present invention is: be fixed on by iron core on fixed station 3.And coil die 1 is seated on iron core, mould 1 and contact position unshakable in one's determination are provided with damping rubber.Conducting wire line wheel 6.
Regulating winding mould 1 diameter, until reach coil process requirement.
Carry out coiling, in winding process, carry out revolving coil mould 1 by swing pinion 2, thus carry out coil winding.This graph ring mould 1 bears coil seizing force.
During coiling, three groups of swing pinions 2 drive coil die 1 to carry out can greatly improving coiling operating efficiency simultaneously.
Carry out adjusting operating platform 4 height by lift 5 thus carry out the winding wire section of changing.
Line wheel 6 is by rotating folding and unfolding wire and providing the power of the wire contraction required for coil winding.
Swing pinion 2 and line are taken turns 6 and are had positive and negative rotation function, can provide wire Backward Function.
After coiling completes, install apparatus for fixing transformer, iron core and coil are fixed, after reducing coil die diameter, taken out by mould, coil winding completes.
By reference to the accompanying drawings embodiments of the invention are described above; but the present invention is not limited to above-mentioned embodiment; above-mentioned embodiment is only schematic; instead of it is restrictive; those of ordinary skill in the art is under enlightenment of the present invention; do not departing under the ambit that present inventive concept and claim protect, also can make a lot of form, these all belong within protection of the present invention.
Claims (4)
1. an amorphous alloy stereo roll iron core transformer vertical-type coil winding machine, it is characterized in that, comprise coil die, swing pinion, fixed station, line wheel and motor, described fixed station is fixed three vertical iron cores, the outside of each iron core is set with dismountable coil die, described swing pinion is installed in the both sides up and down of described coil die, described motor connects driven wheel, described driven wheel engages with described swing pinion, described line wheel is upper to be stored for coiling to the wire on coil die, and tightening force when wire coiling is provided.
2. amorphous alloy stereo roll iron core transformer vertical-type coil winding machine according to claim 1, is characterized in that, the surrounding of described fixed station is provided with three workbench, arranges lift below described workbench.
3. amorphous alloy stereo roll iron core transformer vertical-type coil winding machine according to claim 1, is characterized in that, described fixed station is provided with damping rubber with contact site unshakable in one's determination.
4. amorphous alloy stereo roll iron core transformer vertical-type coil winding machine according to claim 1, is characterized in that, described coil die and contact site unshakable in one's determination are provided with damping rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410838600.5A CN104576034B (en) | 2014-12-29 | 2014-12-29 | Amorphous alloy stereo roll iron core transformer vertical-type coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410838600.5A CN104576034B (en) | 2014-12-29 | 2014-12-29 | Amorphous alloy stereo roll iron core transformer vertical-type coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104576034A true CN104576034A (en) | 2015-04-29 |
| CN104576034B CN104576034B (en) | 2016-03-09 |
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| CN201410838600.5A Active CN104576034B (en) | 2014-12-29 | 2014-12-29 | Amorphous alloy stereo roll iron core transformer vertical-type coil winding machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047405A (en) * | 2015-09-11 | 2015-11-11 | 常州太平洋电力设备(集团)有限公司 | Large roll- iron core transformer vertical winding machine |
| CN110033942A (en) * | 2019-05-14 | 2019-07-19 | 慈溪市大华电器有限公司 | A kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine |
| CN113470969A (en) * | 2020-03-30 | 2021-10-01 | 特变电工沈阳变压器集团有限公司 | Coil winding device of three-dimensional wound core distribution transformer |
| WO2022252499A1 (en) * | 2021-05-31 | 2022-12-08 | 海鸿电气有限公司 | Foil coil winding method and device for three-dimensional toroidal core transformer |
| CN115966398A (en) * | 2023-03-17 | 2023-04-14 | 石家庄天泰电力变压器有限公司 | Large-scale three-dimensional iron core transformer spooling equipment that rolls up |
| JP2023533398A (en) * | 2021-05-31 | 2023-08-03 | 海鴻電気有限公司 | Supply cylinder for three-dimensional wound core transformer |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08124778A (en) * | 1994-10-21 | 1996-05-17 | Mitsui Petrochem Ind Ltd | Winding machine |
| CN2640003Y (en) * | 2003-07-24 | 2004-09-08 | 顺德特种变压器厂 | Vertical winding machine |
-
2014
- 2014-12-29 CN CN201410838600.5A patent/CN104576034B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08124778A (en) * | 1994-10-21 | 1996-05-17 | Mitsui Petrochem Ind Ltd | Winding machine |
| CN2640003Y (en) * | 2003-07-24 | 2004-09-08 | 顺德特种变压器厂 | Vertical winding machine |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047405A (en) * | 2015-09-11 | 2015-11-11 | 常州太平洋电力设备(集团)有限公司 | Large roll- iron core transformer vertical winding machine |
| CN105047405B (en) * | 2015-09-11 | 2017-06-13 | 常州太平洋电力设备(集团)有限公司 | Large-scale reel iron core transformer vertical coil winding machine |
| CN110033942A (en) * | 2019-05-14 | 2019-07-19 | 慈溪市大华电器有限公司 | A kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine |
| CN110033942B (en) * | 2019-05-14 | 2023-09-29 | 慈溪市大华电器有限公司 | Dual-purpose automatic winding machine for amorphous triangular three-dimensional wound core foil wire |
| CN113470969A (en) * | 2020-03-30 | 2021-10-01 | 特变电工沈阳变压器集团有限公司 | Coil winding device of three-dimensional wound core distribution transformer |
| CN113470969B (en) * | 2020-03-30 | 2023-03-07 | 特变电工沈阳变压器集团有限公司 | Coil winding device of three-dimensional wound core distribution transformer |
| WO2022252499A1 (en) * | 2021-05-31 | 2022-12-08 | 海鸿电气有限公司 | Foil coil winding method and device for three-dimensional toroidal core transformer |
| JP2023533397A (en) * | 2021-05-31 | 2023-08-03 | 海鴻電気有限公司 | Foil-type coil winding method and apparatus for three-dimensional wound core transformer |
| JP2023533398A (en) * | 2021-05-31 | 2023-08-03 | 海鴻電気有限公司 | Supply cylinder for three-dimensional wound core transformer |
| JP7340096B2 (en) | 2021-05-31 | 2023-09-06 | 海鴻電気有限公司 | Supply cylinder for three-dimensional wound core transformer |
| CN115966398A (en) * | 2023-03-17 | 2023-04-14 | 石家庄天泰电力变压器有限公司 | Large-scale three-dimensional iron core transformer spooling equipment that rolls up |
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| Publication number | Publication date |
|---|---|
| CN104576034B (en) | 2016-03-09 |
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