CN205264501U - Novel snap core coiling machine - Google Patents
Novel snap core coiling machine Download PDFInfo
- Publication number
- CN205264501U CN205264501U CN201521078886.8U CN201521078886U CN205264501U CN 205264501 U CN205264501 U CN 205264501U CN 201521078886 U CN201521078886 U CN 201521078886U CN 205264501 U CN205264501 U CN 205264501U
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- head
- tail
- rack
- iron core
- pay
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Abstract
The utility model discloses a novel snap core coiling machine, all be equipped with servo motor on aircraft nose and the tail, the aircraft nose is established on the guide rail, the bottom of aircraft nose is equipped with threephase asynchronous machine, the servo motor who corresponds is connected in the main pivot difference transmission of aircraft nose and tail, the tip of main pivot is do not fixed and is grabbed iron core four -jaw chuck, the supplementary compression roller of the fixed wire in upper portion of tail, two coil side separator physiosis axles about being equipped with on the steel sheet on aircraft nose right side, be equipped with four main shafts of taking pneumatic brake on the panel of low pressure pay off rack, the air pressure brake ware is connected to each main shaft. This coiling machine has reduced the suit process by the operation mode, cost -effective while greatly reduced intensity of labour, improved production efficiency.
Description
Technical field
The utility model relates to a kind of coil winding machine.
Background technology
There is following shortcoming in existing coil winding machine: 1, production cost is higher: when existing coil winding machine coiling, mostly use winding mould in application, based on contract character winding mould all needs customized, so greatly increase the cost that transformer is made, increased user's investment. 2, liberation secondary around: general high and low pressure coil winding machine is all furnished with secondary around striking solid circles with plank, adds layer insulation etc., has increased the cost of product. 3, production efficiency is low: existing coil winding machine needs to unload down after the complete low-voltage coil of coiling on low pressure coil winding machine, then transfers to and on high-tension winding machine, fix rear continuation coiling, and the unavoidable coil that increased shifts and coil regular time. 4, labour intensity is high: after existing coil winding machine high-tension coil needs to remove transformer body upper yoke after complete in iron core column suit coil, the silicon steel sheet plug-in mounting again of last upper yoke, has increased labour intensity.
Summary of the invention
The problems referred to above that exist for solving existing coil winding machine, the utility model provides a kind of Novel clamp iron core coiling machine, and it can be realized and clamp after iron core high-voltage coil and low-voltage coil coiling and exempt to be set with technique on same coil winding machine, and its technical scheme of taking is:
Comprise head, tail, high pressure pay off rack and low pressure pay off rack, its mesohigh pay off rack is positioned at left side, head is positioned at right lateral side, tail is positioned at forward right side, low pressure pay off rack is between high pressure pay off rack and head, on head and tail, be all provided with servomotor, the rotor of servomotor inside is permanent magnet, encoder feedback signal on servomotor is to driver, the angle that driver capable of regulating rotor is rotated, head is located on guide rail, the bottom of head is provided with threephase asynchronous machine, head is by the distance of threephase asynchronous machine capable of regulating and tail, the main shaft of head and the tail corresponding servomotor that is in transmission connection respectively, iron core chuck is fixedly grabbed respectively in the end of main shaft, grab the thickness range of iron core chuck employing screw mandrel adjustable gripping iron core, the auxiliary pressure roller of top fixing cord of tail, the steel plate on head right side is provided with upper and lower two layer insulation air-expanding shafts, the panel of low pressure pay off rack is provided with four main shafts with aerodynamic brake, each main shaft connects pneumatic brake.
In the servomotor anglec of rotation of the present utility model poor being controlled at ± 0.3 degree, ensure that in shim core coiling process iron core column can distortion, ensured the quality of product. The thickness of grabbing the clamping of iron core chuck can regulate, and can adapt to the transformer core of different capabilities, has so just avoided each also cost of outsourcing mould that based on contract redesigns. The auxiliary pressure roller of wire moves around with coiling, and air pressure is adjustable, ensures in the time of coiling low-voltage line closely knitly, around pounding line, has deducted secondary around the work of beaing without pair; Layer insulation air-expanding shaft adopts aerobraking, and brake force can be set by adjustable pressure, main around can be easily cutting insulating paper voluntarily. After low pressure coiling, can on direct-on-line circle, overlap around high-tension coil, avoid transferring on high-tension winding machine and the process of retightening after special low pressure coil winding machine is pulled down, improve greatly operating efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the right view of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
As shown in Figure 1, Figure 2 and Figure 3, high pressure pay off rack 11 is positioned at left side, and head 2 is positioned at right lateral side, and tail 1 is positioned at forward right side, and low pressure pay off rack 10 is between high pressure pay off rack 11 and head 2. on head 2 and tail 1, be all provided with servomotor 7, the rotor of servomotor 7 inside is permanent magnet, encoder feedback signal on servomotor 7 is to driver, the angle that driver capable of regulating rotor is rotated, head 2 is located on guide rail 6, the bottom of head 2 is provided with threephase asynchronous machine 9, head 2 is by the distance of threephase asynchronous machine 9 capable of regulatings and tail 1, the main shaft 12 of head 2 and the tail 1 corresponding servomotor 7 that is in transmission connection respectively, iron core chuck 3 is fixedly grabbed respectively in the end of main shaft 12, grab iron core chuck 3 and adopt the thickness range of screw mandrel adjustable gripping iron core, the auxiliary pressure roller 4 of top fixing cord of tail 1, the steel plate 13 on head 2 right sides is provided with upper and lower two layer insulation air-expanding shafts 5, the panel of low pressure pay off rack 10 is provided with four main shafts 14 with aerodynamic brake, each main shaft 14 connects pneumatic brake 8.
Adopt after this coil winding machine transformer core and coil production flow process as follows: first by after folded three columns of device body solidifying, be fixed on coil winding machine with grabbing iron core chuck 3, low pressure drum is placed on low pressure pay off rack 10, by starting low pressure coiling after pneumatic brake 8 adjustment of tonicity, auxiliary pressure roller 4 consolidated coils of wire in winding process, and from layer insulation air-expanding shaft 5 cutting layer insulation. After low pressure coiling, by the line on high pressure drum guide on low-voltage coil continue cover around, high and low pressure coil all for a left side from right to left around to. Three upright post sleeves around after be placed on the Double layer iron yoke of inserting folded device body on special machine frame, put well after wooden part by clamp, so far transformer body assembling is complete.
Claims (1)
1. a Novel clamp iron core coiling machine, comprise head (2), tail (1), high pressure pay off rack (11) and low pressure pay off rack (10), its mesohigh pay off rack (11) is positioned at left side, head (2) is positioned at right lateral side, tail (1) is positioned at forward right side, low pressure pay off rack (10) is positioned between high pressure pay off rack (11) and head (2), it is characterized in that: on head (2) and tail (1), be all provided with servomotor (7), the inner rotor of servomotor (7) is permanent magnet, encoder feedback signal on servomotor (7) is to driver, the angle that driver capable of regulating rotor is rotated, head (2) is located on guide rail (6), the bottom of head (2) is provided with threephase asynchronous machine (9), head (2) is by the distance of threephase asynchronous machine (9) capable of regulating and tail (1), the main shaft (12) of head (2) and tail (1) the corresponding servomotor (7) that is in transmission connection respectively, iron core chuck (3) is fixedly grabbed respectively in the end of main shaft (12), grab the thickness range of iron core chuck (3) employing screw mandrel adjustable gripping iron core, the auxiliary pressure roller (4) of top fixing cord of tail (1), the steel plate (13) on head (2) right side is provided with upper and lower two layer insulation air-expanding shafts (5), the panel of low pressure pay off rack (10) is provided with four main shafts (14) with aerodynamic brake, each main shaft (14) connects pneumatic brake (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521078886.8U CN205264501U (en) | 2015-12-23 | 2015-12-23 | Novel snap core coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521078886.8U CN205264501U (en) | 2015-12-23 | 2015-12-23 | Novel snap core coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205264501U true CN205264501U (en) | 2016-05-25 |
Family
ID=56006017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521078886.8U Expired - Fee Related CN205264501U (en) | 2015-12-23 | 2015-12-23 | Novel snap core coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205264501U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108666119A (en) * | 2018-03-21 | 2018-10-16 | 山东泰开箱变有限公司 | Oil-immersed transformer device body production method |
| CN108847341A (en) * | 2018-07-11 | 2018-11-20 | 东莞市大忠电子有限公司 | A kind of low noise level transformer and its manufacturing process of adjustable no-load current |
| CN113284736A (en) * | 2021-04-02 | 2021-08-20 | 华翔翔能科技股份有限公司 | Low-voltage coil winding equipment |
| CN114746966A (en) * | 2019-12-18 | 2022-07-12 | 永磁有限公司 | Magnetic core assembly and manufacturing process thereof |
| CN117393303A (en) * | 2023-11-17 | 2024-01-12 | 山东泰开箱变有限公司 | New energy oil immersed transformer iron-holding core winding process and device |
-
2015
- 2015-12-23 CN CN201521078886.8U patent/CN205264501U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108666119A (en) * | 2018-03-21 | 2018-10-16 | 山东泰开箱变有限公司 | Oil-immersed transformer device body production method |
| CN108847341A (en) * | 2018-07-11 | 2018-11-20 | 东莞市大忠电子有限公司 | A kind of low noise level transformer and its manufacturing process of adjustable no-load current |
| CN114746966A (en) * | 2019-12-18 | 2022-07-12 | 永磁有限公司 | Magnetic core assembly and manufacturing process thereof |
| CN114746966B (en) * | 2019-12-18 | 2024-03-08 | 永磁有限公司 | Magnetic core assembly and process for manufacturing the same |
| CN113284736A (en) * | 2021-04-02 | 2021-08-20 | 华翔翔能科技股份有限公司 | Low-voltage coil winding equipment |
| CN117393303A (en) * | 2023-11-17 | 2024-01-12 | 山东泰开箱变有限公司 | New energy oil immersed transformer iron-holding core winding process and device |
| CN117393303B (en) * | 2023-11-17 | 2024-04-30 | 山东泰开箱变有限公司 | New energy oil immersed transformer iron-holding core winding process and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160525 Termination date: 20181223 |