CN103687465A - Full-automatic high-speed insertion machine with unbent feet - Google Patents
Full-automatic high-speed insertion machine with unbent feet Download PDFInfo
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- CN103687465A CN103687465A CN201210344625.0A CN201210344625A CN103687465A CN 103687465 A CN103687465 A CN 103687465A CN 201210344625 A CN201210344625 A CN 201210344625A CN 103687465 A CN103687465 A CN 103687465A
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Abstract
The invention discloses a full-automatic high-speed insertion machine with unbent feet. The high-speed insertion machine is characterized by comprising a rack platform, an industrial personal computer, an electronic control unit, an electronic element bulk vibration disc, an electronic element detection foot cutting device, an electronic element transmission device, an operation panel, a display, a Y1 servo driving device, a Y-axis support pillar, a Y2 servo driving device, an electronic element suction nozzle or mechanical gripper device, an electromagnetic board or a vacuum adsorption device, a PBC transmission track, an X-axis servo driving device, a high-speed camera, an insertion head, an insertion template and a demoulding device, wherein the electronic element suction nozzle or mechanical gripper device is installed on the insertion head which is movably installed on the Y-axis support pillar; the Y1 servo driving device and the Y2 servo driving device are installed on both ends of the Y-axis support pillar; the electromagnetic board or the vacuum adsorption device is installed on the PBC transmission track which is driven by the X-axis servo driving device to move. The fully automatic high-speed insertion machine with the unbent feet, disclosed by the invention, has the advantages of high efficiency and low cost.
Description
Technical field
The present invention relates to a kind of not clubfoot inserter, full-automatic clubfoot high speed inserter not that specifically a kind of efficiency is high, cost is low.
Background technology
LED product is global major product at present and in the future, and plug-in unit LED product is current main flow.Now the equipment for plug-in unit all needs clubfoot to fix, but LED goods producer is pretty troublesome in product maintenance, and 1, to change LED inconvenient.2, change bad LED and easily damage pcb board.Reason is that LED welds tin again while being coated with marine glue.All LED goods producers wish that clubfoot is not fixed.Need to as paster, complete installation.
Summary of the invention
The object of this invention is to provide the full-automatic not high speed inserter of clubfoot that a kind of efficiency is high, cost is low.
Object of the present invention is achieved through the following technical solutions.
A kind of full-automatic not high speed inserter of clubfoot, it is characterized in that: the described full-automatic not high speed inserter of clubfoot comprises framework platform, industrial computer and electric control gear, the electronic component bulk materials dish that shakes, electronic component detects cutting device, electronic component conveying equipment, guidance panel and display, Y1 servo drive, Y-axis support foundation, Y2 servo drive, electronic component suction nozzle or gripper device, magnetic board or vacuum absorption device, PCB transporting rail, X-axis servo drive, high speed camera, plug head, plug-in unit template and stripper apparatus, electronic component suction nozzle or gripper device are arranged on plug head, plug head is removable to be arranged on Y-axis support foundation, Y1 servo drive and Y2 servo drive are arranged on the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are arranged on PCB transporting rail, X-axis servo drive driving PCB transporting rail moves.
Described electronic component bulk materials shakes and coils the end that is positioned at electronic component conveying equipment, and electronic component detects cutting device and is positioned at electronic component conveying equipment bottom.
Described high speed camera is arranged on plug head.
Described guidance panel and display are arranged on framework platform top.
Described industrial computer and electric control gear are arranged on framework platform bottom.
Described inserter is provided with for preventing the not crooked PCB template of clubfoot element.
The present invention compared with prior art has the following advantages.
The present invention compared with prior art has advantages of that efficiency is high, cost is low.
Accompanying drawing explanation
Fig. 1 is the full-automatic not structural representation of the high speed inserter of clubfoot of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the full-automatic not high speed inserter of clubfoot of the present invention is described in further detail.
As shown in Figure 1, the full-automatic not high speed inserter of clubfoot of the present invention comprises framework platform 1, industrial computer and electric control gear 2, electronic component bulk materials shakes and coils 3, electronic component detects cutting device 4, electronic component conveying equipment 5, guidance panel and display 6, Y1 servo drive 7, Y-axis support foundation 8, Y2 servo drive 9, electronic component suction nozzle or gripper device 10, magnetic board or vacuum absorption device 11, PCB transporting rail 12, X-axis servo drive 13, high speed camera 14, plug head 15, plug-in unit template 16 and stripper apparatus, electronic component suction nozzle or gripper device are arranged on plug head, plug head is removable to be arranged on Y-axis support foundation, Y1 servo drive and Y2 servo drive are arranged on the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are arranged on PCB transporting rail, X-axis servo drive driving PCB transporting rail moves.Electronic component bulk materials shakes and coils the end that is positioned at electronic component conveying equipment, and electronic component detects cutting device and is positioned at electronic component conveying equipment bottom.High speed camera is arranged on plug head.Guidance panel and display are arranged on framework platform top.Industrial computer and electric control gear are arranged on framework platform bottom.Inserter is provided with for preventing the not crooked PCB template of clubfoot element.
Each structure is described in detail as follows: framework platform: on framework platform face for Y-axis crossbeam, transporting rail, directions X servo drive, magnetic board lowering or hoisting gear or vacuum absorption device are installed; Industrial computer and electric control gear are installed under framework platform.Industrial computer and electric control gear: for the automatic control of equipment.All auto-actions are normally worked by hardware and software finishing equipments such as industrial computers.Electronic component bulk materials vibrating disk: being arranged on machine four sides can select 1-4 vibrating disk to shake feed according to customer requirement.Being mainly used in vibrations transmits.Electronic component detects cutting device: the direction for electronic component detects, the automatic rotary turnback that direction is anti-, and for electronic component pin shearing length is controlled between 1.5-2MM; Before connect vibrating disk, after be connected with part-conveying apparatus, everything is by an Electric Machine Control.Electronic component conveying equipment: be mainly used in the transmission of electronic component, electronic component is sent to element by conveyer the feeding position of plug head, and conveyer can, according to the distance between the dot matrix relation adjustment element of LED, meet the requirement of plug head.Control panel and display: be arranged on machine face-piece, for the operation of equipment, control.Y1 direction servo drive: be arranged on Y-axis crossbeam, move for plug head 1 direction position.Y-axis rack beam: be arranged on framework platform the plug head control device moving for Y direction is installed.The servo drive of Y2 direction: be arranged on Y-axis crossbeam, move for plug head 2 directions.Element suction nozzle or gripper device: be arranged on plug head, on every group of plug head, have 16 suction nozzles or gripper device, for picking up of element.Magnetic board or vacuum absorption device: be arranged on framework platform, can move up and down, or follow plug-in element position and move, be mainly used in the absorption of element.PCB transporting rail: be arranged on framework platform, for the transmission of pcb board.X-direction servo drive: be arranged on framework platform, move for directions X.High speed camera: be arranged on plug head, for automatic calibration and the positioning compensation of position.Plug head: have two to be arranged on respectively on Y1, Y2 drive unit, picking up and installing for element.Plug-in unit template: be arranged on the pcb board that needs plug-in unit, crooked for the protection of element.Stripper apparatus: be arranged on transporting rail output, for template is departed to PCB, and guarantee that element does not get loose.
The present invention pours electronic component in bulk into vibrating disk, by vibrating disk, component feeding electronic component is detected and cutting device, cutting after travel direction detects, guarantee that component pins length is in 1.5MM left and right, through part-conveying apparatus, deliver to plug head take-off location, its element spacing can be adjusted according to plug head.Need the PCB of equipment to install plug-in unit template, put people PCB and produce the plug-in unit fixed position of automatically making a gift to someone on track, track automatically upper and lower, left and right is fixedly clamped.Plug head moves control by XY axle, picks up 16 elements simultaneously, then move to card address to 16 statures on part-conveying apparatus, and 16 statures are arranged on element on pcb board simultaneously, and magnetic board or vacuum plant rise simultaneously, and element is adsorbed on pcb board.Plug head 1 and plug head 2 alternately feeding are installed, and guarantee that speed, more than, realizes high speed plug-in unit at 50,000.The complete rear PCB of plug-in unit passes out to stripper apparatus place automatically, automatically template is taken out.Complete plug-in unit.
It is of the present invention that automatically clubfoot high speed inserter is not simple in structure, low cost of manufacture, and stable performance, cost performance is high.The whole world does not also have the not high speed inserter of clubfoot at present, does not surpass 20,000 inserter yet, does not more have equipment can reach 50,000 plug-in component equipments.Because all not think that clubfoot is to complete automatic insertion.We add electromagnet by design template or vacuum suction realizes automatic insertion, meet customer requirement.Full-automatic not clubfoot high speed plug-in unit of the present invention is applicable to the automatic insertion of all electronic components.
Claims (6)
1. the full-automatic not high speed inserter of clubfoot, it is characterized in that: the described full-automatic not high speed inserter of clubfoot comprises framework platform, industrial computer and electric control gear, the electronic component bulk materials dish that shakes, electronic component detects cutting device, electronic component conveying equipment, guidance panel and display, Y1 servo drive, Y-axis support foundation, Y2 servo drive, electronic component suction nozzle or gripper device, magnetic board or vacuum absorption device, PCB transporting rail, X-axis servo drive, high speed camera, plug head, plug-in unit template and stripper apparatus, electronic component suction nozzle or gripper device are arranged on plug head, plug head is removable to be arranged on Y-axis support foundation, Y1 servo drive and Y2 servo drive are arranged on the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are arranged on PCB transporting rail, X-axis servo drive driving PCB transporting rail moves.
2. the full-automatic not high speed inserter of clubfoot according to claim 1, is characterized in that: described electronic component bulk materials shakes and coils the end that is positioned at electronic component conveying equipment, and electronic component detects cutting device and is positioned at electronic component conveying equipment bottom.
3. the full-automatic not high speed inserter of clubfoot according to claim 1, is characterized in that: described high speed camera is arranged on plug head.
4. the full-automatic not high speed inserter of clubfoot according to claim 1, is characterized in that: described guidance panel and display are arranged on framework platform top.
5. the full-automatic not high speed inserter of clubfoot according to claim 1, is characterized in that: described industrial computer and electric control gear are arranged on framework platform bottom.
6. the full-automatic not high speed inserter of clubfoot according to claim 1, is characterized in that: described inserter is provided with for preventing the not crooked PCB template of clubfoot element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210344625.0A CN103687465A (en) | 2012-09-14 | 2012-09-14 | Full-automatic high-speed insertion machine with unbent feet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210344625.0A CN103687465A (en) | 2012-09-14 | 2012-09-14 | Full-automatic high-speed insertion machine with unbent feet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103687465A true CN103687465A (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210344625.0A Pending CN103687465A (en) | 2012-09-14 | 2012-09-14 | Full-automatic high-speed insertion machine with unbent feet |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103929894A (en) * | 2014-04-30 | 2014-07-16 | 宁波华联电子科技有限公司 | PIN penetrating machine |
| CN105491871A (en) * | 2016-01-07 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic high-precision and high-efficiency light emitting diode (LED) screen insertion device |
| CN106028786A (en) * | 2016-07-20 | 2016-10-12 | 北亚美亚电子科技（深圳）有限公司 | Insert apparatus capable of automatically changing suction nozzles |
| CN106385792A (en) * | 2016-08-25 | 2017-02-08 | 深圳市宝瑞达科技有限公司 | High-speed intelligent automatic component inserter |
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| US4711351A (en) * | 1983-08-31 | 1987-12-08 | Westinghouse Electric Corp. | Apparatus for storing electronic components |
| JPH0946093A (en) * | 1995-08-03 | 1997-02-14 | Fujitsu Ltd | Ic socket |
| CN2646758Y (en) * | 2003-10-16 | 2004-10-06 | 金宝电子工业股份有限公司 | Improved structure of parallel leg connector |
| CN200956687Y (en) * | 2006-08-15 | 2007-10-03 | 重庆信威通信技术有限责任公司 | Circuit board connector pressing machine |
| CN201352882Y (en) * | 2008-12-31 | 2009-11-25 | 佛山市顺德区瑞德电子实业有限公司 | Element foot cutting machine for short foot process |
| CN201669356U (en) * | 2010-04-30 | 2010-12-15 | 广州汇侨电子有限公司 | Electric component pin cutting mechanism and pin cutting machine |
| CN201797188U (en) * | 2010-08-09 | 2011-04-13 | 吴小荣 | Double-layer band lamp network interface |
| CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
| CN202374629U (en) * | 2011-08-02 | 2012-08-08 | 东莞市一川金品机械有限公司 | Automatic insertion device for scattered electronic component |
| CN203225993U (en) * | 2012-09-14 | 2013-10-02 | 王胜 | Full-automatic high speed inserting device without bent pin |
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2012
- 2012-09-14 CN CN201210344625.0A patent/CN103687465A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4711351A (en) * | 1983-08-31 | 1987-12-08 | Westinghouse Electric Corp. | Apparatus for storing electronic components |
| JPH0946093A (en) * | 1995-08-03 | 1997-02-14 | Fujitsu Ltd | Ic socket |
| CN2646758Y (en) * | 2003-10-16 | 2004-10-06 | 金宝电子工业股份有限公司 | Improved structure of parallel leg connector |
| CN200956687Y (en) * | 2006-08-15 | 2007-10-03 | 重庆信威通信技术有限责任公司 | Circuit board connector pressing machine |
| CN201352882Y (en) * | 2008-12-31 | 2009-11-25 | 佛山市顺德区瑞德电子实业有限公司 | Element foot cutting machine for short foot process |
| CN201669356U (en) * | 2010-04-30 | 2010-12-15 | 广州汇侨电子有限公司 | Electric component pin cutting mechanism and pin cutting machine |
| CN201797188U (en) * | 2010-08-09 | 2011-04-13 | 吴小荣 | Double-layer band lamp network interface |
| CN202160346U (en) * | 2011-06-17 | 2012-03-07 | 王协峰 | Full-automatic high-speed LED plug-in chip mounter |
| CN202374629U (en) * | 2011-08-02 | 2012-08-08 | 东莞市一川金品机械有限公司 | Automatic insertion device for scattered electronic component |
| CN203225993U (en) * | 2012-09-14 | 2013-10-02 | 王胜 | Full-automatic high speed inserting device without bent pin |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103929894A (en) * | 2014-04-30 | 2014-07-16 | 宁波华联电子科技有限公司 | PIN penetrating machine |
| CN105491871A (en) * | 2016-01-07 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic high-precision and high-efficiency light emitting diode (LED) screen insertion device |
| CN106028786A (en) * | 2016-07-20 | 2016-10-12 | 北亚美亚电子科技（深圳）有限公司 | Insert apparatus capable of automatically changing suction nozzles |
| CN106385792A (en) * | 2016-08-25 | 2017-02-08 | 深圳市宝瑞达科技有限公司 | High-speed intelligent automatic component inserter |
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Application publication date: 20140326 |
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