CN203225993U - Full-automatic high speed inserting device without bent pin - Google Patents
Full-automatic high speed inserting device without bent pin Download PDFInfo
- Publication number
- CN203225993U CN203225993U CN 201220473899 CN201220473899U CN203225993U CN 203225993 U CN203225993 U CN 203225993U CN 201220473899 CN201220473899 CN 201220473899 CN 201220473899 U CN201220473899 U CN 201220473899U CN 203225993 U CN203225993 U CN 203225993U
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- high speed
- electronic component
- full
- clubfoot
- automatic
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Abstract
The utility model discloses a full-automatic high speed inserting device without a bent pin comprising a rack platform, an industrial device, an electronic control device, an electronic element bulk cargo vibration disc, an electronic element detection pin cutting device, an electronic element conveying device, an operation panel, a display, a Y1 servo driving device, a Y-axis support pillar, a Y2 servo driving device, an electronic element nozzle or a mechanical claw device, an electromagnetic plate or a vacuum absorption device, a PCB transmission track, an X-axis servo driving device, a high speed camera, an inserting head, an inserting template, and a demoulding device. The electronic element nozzle or the mechanical claw device can be disposed on the inserting head, which can be movably disposed on the Y-axis support pillar. The Y1 servo driving device and the Y2 servo driving device are disposed on two ends of the Y-axis support pillar, and the electromagnetic plate or the vacuum absorption device is disposed on the PCB transmission track, and the X-axis servo driving device can be used to drive the PCB transmission track to move. The full-automatic high speed inserting device has advantages of high efficiency and low costs.
Description
Technical field
The utility model relates to a kind of not clubfoot inserter, specifically the low automatically clubfoot high speed inserter not of a kind of efficient height, cost.
Background technology
The LED product is global major product at present and in the future, and plug-in unit LED product is present main flow.The equipment that now is used for plug-in unit all needs clubfoot to fix, but the LED goods producer is pretty troublesome in product maintenance, and 1, change the LED inconvenience.2, change bad LED and damage pcb board easily.Reason is that LED welds tin again while being coated with marine glue.All LED goods producers wish that clubfoot is not fixed.Need finish installation as paster.
The utility model content
The purpose of this utility model provides the low full-automatic not high speed inserter of clubfoot of a kind of efficient height, cost.
The purpose of this utility model is achieved through the following technical solutions.
A kind of full-automatic not high speed inserter of clubfoot, it is characterized in that: the described full-automatic not high speed inserter of clubfoot comprises framework platform, industrial computer and electric control gear, the electronic component bulk cargo dish that shakes, electronic component detects cuts foot device, electronic component conveying equipment, guidance panel and display, the Y1 servo drive, Y-axis support foundation, the Y2 servo drive, electronic component suction nozzle or gripper device, magnetic board or vacuum absorption device, the PCB transporting rail, the X-axis servo drive, high speed camera, plug head, plug-in unit template and stripper apparatus, electronic component suction nozzle or gripper device are installed on the plug head, plug head is removable to be installed on the Y-axis support foundation, Y1 servo drive and Y2 servo drive are installed in the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are installed on the PCB transporting rail, and X-axis servo drive driving PCB transporting rail moves.
Described electronic component bulk cargo shakes and coils the end that is positioned at electronic component conveying equipment, and the electronic component detection is cut foot device and is positioned at the electronic component conveying equipment bottom.
Described high speed camera is installed on the plug head.
Described guidance panel and display are installed in the framework platform top.
Described industrial computer and electric control gear are installed in the framework platform bottom.
Described inserter is provided be used to preventing the not crooked PCB template of clubfoot element.
The utility model compared with prior art has the following advantages.
The utility model compared with prior art has efficient height, advantage that cost is low.
Description of drawings
Fig. 1 is the full-automatic not structural representation of the high speed inserter of clubfoot of the utility model.
Embodiment
Below in conjunction with accompanying drawing the full-automatic not high speed inserter of clubfoot of the utility model is described in further detail.
As shown in Figure 1, the full-automatic not high speed inserter of clubfoot of the utility model comprises framework platform 1, industrial computer and electric control gear 2, the electronic component bulk cargo shakes and coils 3, electronic component detects cuts foot device 4, electronic component conveying equipment 5, guidance panel and display 6, Y1 servo drive 7, Y-axis support foundation 8, Y2 servo drive 9, electronic component suction nozzle or gripper device 10, magnetic board or vacuum absorption device 11, PCB transporting rail 12, X-axis servo drive 13, high speed camera 14, plug head 15, plug-in unit template 16 and stripper apparatus, electronic component suction nozzle or gripper device are installed on the plug head, plug head is removable to be installed on the Y-axis support foundation, Y1 servo drive and Y2 servo drive are installed in the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are installed on the PCB transporting rail, and X-axis servo drive driving PCB transporting rail moves.The electronic component bulk cargo shakes and coils the end that is positioned at electronic component conveying equipment, and the electronic component detection is cut foot device and is positioned at the electronic component conveying equipment bottom.High speed camera is installed on the plug head.Guidance panel and display are installed in the framework platform top.Industrial computer and electric control gear are installed in the framework platform bottom.Inserter is provided be used to preventing the not crooked PCB template of clubfoot element.
Each structure is described in detail as follows: framework platform: be used for installing Y-axis crossbeam, transporting rail, directions X servo drive, magnetic board lowering or hoisting gear or vacuum absorption device on the framework platform face; Industrial computer and electric control gear are installed under the framework platform.Industrial computer and electric control gear: be used for the automatic control of equipment.All auto-actions are finished the equipment operate as normal by hardware and softwares such as industrial computers.Electronic component bulk cargo vibrating disk: being installed in the machine four sides can select 1-4 vibrating disk to shake feed according to customer requirement.Being mainly used in vibrations transmits.Electronic component detects cuts foot device: the direction that is used for electronic component detects, the automatic Rotate 180 degree that direction is anti-, and be used for the control of electronic component pin shearing length between 1.5-2MM; The front connects vibrating disk, and the back links to each other with part-conveying apparatus, and everything is by an Electric Machine Control.Electronic component conveying equipment: be mainly used in the transmission of electronic component, electronic component is put the material level of getting that element is sent to plug head by conveyer, and conveyer can satisfy the requirement of plug head according to the distance between the dot matrix relation adjustment element of LED.Control panel and display: be installed on the machine face-piece, be used for the operation control of equipment.Y1 direction servo drive: be installed on the Y-axis crossbeam, be used for plug head 1 direction position and move.Y-axis rack beam: be installed on the framework platform, be used for installing the plug head control device that Y direction moves.The servo drive of Y2 direction: be installed on the Y-axis crossbeam, be used for plug head 2 directions and move.Element suction nozzle or gripper device: be installed on the plug head, 16 suction nozzles or gripper device are arranged on every group of plug head, be used for picking up of element.Magnetic board or vacuum absorption device: be installed on the framework platform, can move up and down, or follow the plug-in unit position of components and move, be mainly used in the absorption of element.PCB transporting rail: be installed on the framework platform, be used for the transmission of pcb board.X-direction servo drive: be installed on the framework platform, be used for directions X and move.High speed camera: be installed on the plug head, be used for compensating from dynamic(al) correction and location of position.Plug head: have two to be installed in respectively on Y1, the Y2 drive unit, be used for picking up and installing of element.The plug-in unit template: be installed on the pcb board that needs plug-in unit, crooked for the protection of element.Stripper apparatus: be installed in the transporting rail output, be used for template is broken away from PCB, and guarantee that element does not get loose.
The utility model is poured electronic component in bulk into vibrating disk, by vibrating disk the component feeding electronic component is detected and cuts foot device, travel direction is cut pin after detecting, guarantee that component pins length is about 1.5MM, deliver to the plug head take-off location through part-conveying apparatus, its element spacing can be adjusted according to plug head.Need the PCB of equipment to install the plug-in unit template, put people PCB and produce the plug-in unit fixed position of making a gift to someone automatically on the track, track automatically about, about be fixedly clamped.Plug head moves control by the XY axle, and 16 statures pick up 16 elements simultaneously to the part-conveying apparatus, move to card address again, and 16 statures are installed in element on the pcb board simultaneously, and magnetic board or vacuum plant rise simultaneously, and element is adsorbed on the pcb board.Plug head 1 and plug head 2 are alternately got material and are installed, and guarantee speed more than 50,000, realize the high speed plug-in unit.The intact back of plug-in unit PCB passes out to the stripper apparatus place automatically, automatically template is taken out.Finish plug-in unit.
Described in the utility model automatically clubfoot high speed inserter is not simple in structure, low cost of manufacture, stable performance, cost performance height.The whole world does not also have the not high speed inserter of clubfoot at present, does not surpass 20,000 inserter yet, does not more have equipment can reach 50,000 plug-in component equipments.Because not think that all clubfoot is to finish automatic insertion.Our design template adds electromagnet or vacuum suction realizes automatic insertion, satisfies customer requirement.Full-automatic not clubfoot high speed plug-in unit described in the utility model is fit to the automatic insertion of all electronic components.
Claims (6)
1. full-automatic not high speed inserter of clubfoot, it is characterized in that: the described full-automatic not high speed inserter of clubfoot comprises framework platform, industrial computer and electric control gear, the electronic component bulk cargo dish that shakes, electronic component detects cuts foot device, electronic component conveying equipment, guidance panel and display, the Y1 servo drive, Y-axis support foundation, the Y2 servo drive, electronic component suction nozzle or gripper device, magnetic board or vacuum absorption device, the PCB transporting rail, the X-axis servo drive, high speed camera, plug head, plug-in unit template and stripper apparatus, electronic component suction nozzle or gripper device are installed on the plug head, plug head is removable to be installed on the Y-axis support foundation, Y1 servo drive and Y2 servo drive are installed in the two ends of Y-axis support foundation, magnetic board or vacuum absorption device are installed on the PCB transporting rail, and X-axis servo drive driving PCB transporting rail moves.
2. the full-automatic not high speed inserter of clubfoot according to claim 1 is characterized in that: the described electronic component bulk cargo dish that shakes is positioned at the end of electronic component conveying equipment, and electronic component detects to be cut foot device and be positioned at the electronic component conveying equipment bottom.
3. the full-automatic not high speed inserter of clubfoot according to claim 1, it is characterized in that: described high speed camera is installed on the plug head.
4. the full-automatic not high speed inserter of clubfoot according to claim 1, it is characterized in that: described guidance panel and display are installed in the framework platform top.
5. the full-automatic not high speed inserter of clubfoot according to claim 1, it is characterized in that: described industrial computer and electric control gear are installed in the framework platform bottom.
6. the full-automatic not high speed inserter of clubfoot according to claim 1, it is characterized in that: described inserter is provided be used to preventing the not crooked PCB template of clubfoot element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220473899 CN203225993U (en) | 2012-09-14 | 2012-09-14 | Full-automatic high speed inserting device without bent pin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220473899 CN203225993U (en) | 2012-09-14 | 2012-09-14 | Full-automatic high speed inserting device without bent pin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203225993U true CN203225993U (en) | 2013-10-02 |
Family
ID=49252982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220473899 Expired - Fee Related CN203225993U (en) | 2012-09-14 | 2012-09-14 | Full-automatic high speed inserting device without bent pin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203225993U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103687465A (en) * | 2012-09-14 | 2014-03-26 | 王胜 | Full-automatic high-speed insertion machine with unbent feet |
| CN104010449A (en) * | 2014-05-14 | 2014-08-27 | 东莞市科立电子设备有限公司 | Adjustable on-line multi-specification component inserter |
| CN108289405A (en) * | 2017-01-10 | 2018-07-17 | 深圳市祈飞科技有限公司 | Automatism card machine |
| CN112705940A (en) * | 2020-12-07 | 2021-04-27 | 东莞市南部佳永电子有限公司 | Automatic plug-in machine control system |
-
2012
- 2012-09-14 CN CN 201220473899 patent/CN203225993U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103687465A (en) * | 2012-09-14 | 2014-03-26 | 王胜 | Full-automatic high-speed insertion machine with unbent feet |
| CN104010449A (en) * | 2014-05-14 | 2014-08-27 | 东莞市科立电子设备有限公司 | Adjustable on-line multi-specification component inserter |
| CN104010449B (en) * | 2014-05-14 | 2018-09-21 | 东莞市科立电子设备有限公司 | Adjustable online more specification component plug-in machines |
| CN108289405A (en) * | 2017-01-10 | 2018-07-17 | 深圳市祈飞科技有限公司 | Automatism card machine |
| CN112705940A (en) * | 2020-12-07 | 2021-04-27 | 东莞市南部佳永电子有限公司 | Automatic plug-in machine control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131002 Termination date: 20140914 |
|
| EXPY | Termination of patent right or utility model |