CN106028786A - Insert apparatus capable of automatically changing suction nozzles - Google Patents
Insert apparatus capable of automatically changing suction nozzles Download PDFInfo
- Publication number
- CN106028786A CN106028786A CN201610569353.2A CN201610569353A CN106028786A CN 106028786 A CN106028786 A CN 106028786A CN 201610569353 A CN201610569353 A CN 201610569353A CN 106028786 A CN106028786 A CN 106028786A
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- China
- Prior art keywords
- suction nozzle
- module
- axis
- module group
- insert arrangement
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manipulator (AREA)
Abstract
The invention discloses an insert apparatus capable of automatically changing suction nozzles. The insert apparatus comprises a positioning module group, a conveying track module group, a suction nozzle pasting head module group and a suction nozzle disc module group, wherein the suction nozzle pasting head module group is positioned above the conveying track module group, and the position of the suction nozzle pasting head module group is adjusted by the positioning module group, and the suction nozzle disc module group is positioned below the suction nozzle pasting head module group and comprises a plurality of suction nozzle slots and suction nozzle clamping mechanisms. Suction mechanism and pressing mechanisms are separated from each other, and the restriction of one-to-one is eliminated to realize the general use purpose. Different products can be produced by changing suction nozzles without shutdown of equipment. The insert apparatus can be widely used, and ensures high investment returns. Customized insert heads for different products are not required, the production cost is substantially reduced, and the production time period is shortened.
Description
Technical field
The present invention relates to PCB electronics manufacture field, particularly relate to a kind of from the insert arrangement moving suction nozzle.
Background technology
In the electronics manufacture field of PCB, in plug-in components attachment automation process, owing to plug-in components profile is each
Formula various kinds, so the plug head similar with plug-in components the most customized and briquetting strengthen absorption and pressing effect, generally individually must
Custom plug-in head is customized for each part.
Existing inserter all uses and makes plug head according to components and parts profile, inhales integrally formed with pressure, and wide usage is low, and
And mount different components and parts must shut down artificial change relative to plug head, significantly lose time.This plug head exist with
Lower problem:
1, existing opposite sex inserter all uses approximate shapes mode to make attachment plug head, so a kind of plug head attachment kind is big
The most limited, change of product shares difficulty；
2, because custom plug-in head is essentially the most one to one, so the stroke of plug head optimizes limited, machine material feeding position elasticity is little,
Position is non-interchangeable, and path is difficult to optimize, and mounting time is long；
3, custom plug-in head customization cost is high, and time is long, and fault is difficult to quickly repair；
4, change product and must manually change plug head, cause downtime long；
5, change suction nozzle manually, exist and change wrong risk.
Therefore, prior art existing defects, need to improve.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of from the insert arrangement moving suction nozzle.
Technical scheme is as follows:
A kind of insert arrangement certainly moving suction nozzle, including positioning module, conveying track module, suction nozzle mounting head module, suction nozzle dish
Module；Described suction nozzle mounting head module is positioned at above conveying track module, and is adjusted position by positioning module；Described suction nozzle dish mould
Group is positioned at below suction nozzle mounting head module；Described suction nozzle dish module includes some suction nozzle grooves and a suction nozzle clamping mechanism.
Further, described suction nozzle clamping mechanism includes being located at the suction nozzle cover plate of activity above suction nozzle groove, a promotion is inhaled
The cylinder of mouth cover plate.
It is preferred that described suction nozzle mounting head module includes fixing seat and is arranged on the absorbent module on fixing seat, vertically rises
Descending mechanism, horizontal rotary mechanism, vertical lifting mechanism, horizontal rotary mechanism control absorbent module vertical lift and level respectively
Rotate；Described absorbent module includes suction nozzle, force feedback gland, pressed sleeve seat, the suction nozzle axis of guide, drive sleeve, and suction nozzle guides spindle nose
End is connected with suction nozzle, and axis body is nested in drive sleeve, drive sleeve head end and the force feedback gland mutually fastened, pressed sleeve seat phase
Even, suction nozzle can penetrating force feedback gland and pressed sleeve seat；This suction nozzle body also includes a HeiFin mechanism, this HeiFin mechanism
For regulating the slip relative to drive sleeve of the suction nozzle axis of guide.
Further, described vertical lifting mechanism include the first servo motor, the first drivewheel, the first driven pulley, first
Belt, described first belt is connected with absorbent module by a slide mechanism, drive feedback gland vertical movement.
Further, described slide mechanism includes that a line slide rail being vertically arranged on fixing seat, a slip are at straight line
The contiguous block of slide rail, described contiguous block is connected with the first belt, drive sleeve respectively.
Further, described horizontal rotary mechanism include the second servo motor, the second drivewheel, the second driven pulley, second
Belt, described second driven pulley is connected with drive sleeve.
Further, described HeiFin mechanism includes an electric cylinder, and its output shaft axle direct with the suction nozzle axis of guide connects
Or parallel axes connects.
Further, described positioning module includes along the most parallel arrangement of two Y-axis modules of conveying track module and connects
The X-axis module of two Y-axis modules；Described suction nozzle mounting head module is flexibly connected with X-axis module.
It is preferred that be further fixed on Mark camera on described suction nozzle mounting head module.
It is preferred that described conveying track module both sides are additionally provided with vibrating disk feed mechanism, tubulose material feed mechanism, winding material
Fly up to one or more in feed mechanism, Tray dish feed mechanism.
Use such scheme, the method have the advantages that
1, absorption mechanism is separated with pressing mechanism, break through boundary one to one, reach general effect；
2, need not shut down replacing suction nozzle and can produce different product, wide usage is big, and returns of investment are high；
3, avoid producing different product and customizing plug head, be substantially reduced production cost and time cycle；
4,4 mounting heads of board can realize drawing two to more same card simultaneously, mounts two to more products simultaneously, because of
This shortens journey time, is greatly improved speed and production efficiency；
5, mounting head is without multijoint control, controls simple, low cost；
6, independent-lifting plane uses calibration with current signal torque mode when pressing plug-in unit again, can effectively protect PCB during attachment；
7, replacing manpower with Standardization Station form, elastic allotment produces；
8, the convenience that automatization linearly produces it is really achieved；
9, resilient engagement multiple pan feeding mode (vibrating disk material-uploading style, material-uploading style, tubulose material feed appliance material-uploading style can be flown up to
With Tray dish loader mode)；
10, bilateral feed increases benefit；
11, hundreds of complete general use can be can expand to by zero insertion part kind number；
12, the components database of standard can be pre-build, it is achieved program quickly and easily, reduce thread-changing programming time；
13, part uses camera identification location, and PCB uses Mark camera location, second positioning, precisely mounts.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2, Fig. 3 are suction nozzle mounting head modular structure schematic diagram in the present invention；
Fig. 4 is absorbent module structural representation in the present invention；
Fig. 5 is the state diagram of absorbent module absorption plug-in unit in the present invention；
Fig. 6 is suction nozzle dish modular structure schematic diagram in the present invention；
Fig. 7 is enlarged drawing at A in Fig. 1.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Referring to figs. 1 through Fig. 7, the present invention provides a kind of insert arrangement certainly moving suction nozzle, including positioning module 10, transport rail
Road module 20, suction nozzle mounting head module 30, suction nozzle dish module 40；Described suction nozzle mounting head module 30 is positioned at conveying track module 20
Top, and adjusted position by positioning module 10；Described suction nozzle dish module 40 is positioned at below suction nozzle mounting head module 30；Described suction nozzle
Dish module 40 includes some suction nozzle grooves 411 and a suction nozzle clamping mechanism.
With reference to Fig. 1, described positioning module 10 include along the most parallel arrangement of two Y-axis modules 11 of conveying track module and
Connect the X-axis module 12 of two Y-axis modules 11；Described suction nozzle mounting head module 30 is flexibly connected with X-axis module 12.
It is further fixed on Mark camera 50 on described suction nozzle mounting head module 30.
Described conveying track module 20 both sides are additionally provided with vibrating disk feed mechanism 60, tubulose material feed mechanism 70, winding material
Fly up to feed mechanism 80, Tray dish feed mechanism 90.
With reference to Fig. 2 to Fig. 5, described suction nozzle mounting head module 30 includes fixing seat 31 and is arranged on the suction on fixing seat 31
Attached assembly 32, vertical lifting mechanism 33, horizontal rotary mechanism 34, vertical lifting mechanism 33, horizontal rotary mechanism 34 control respectively
Absorbent module 32 vertical lift and horizontally rotating；Described absorbent module 32 includes suction nozzle 321, force feedback gland 322, pressed sleeve seat
323, the suction nozzle axis of guide 324, drive sleeve 325, the suction nozzle axis of guide 324 head end is connected with suction nozzle 321, and axis body is nested in actuating sleeve
Pipe 325, drive sleeve 325 head end is connected with the force feedback gland 322, the pressed sleeve seat 323 that mutually fasten, and suction nozzle 321 can penetrating force
Feedback gland 322 and pressed sleeve seat 323；This suction nozzle body also includes a HeiFin mechanism 35, and this HeiFin mechanism 35 is used for
The slip of the regulation relative drive sleeve 325 of the suction nozzle axis of guide 324.
Wherein, described vertical lifting mechanism 33 includes first servo motor the 331, first drivewheel the 332, first driven pulley
333, the first belt 334, described first belt 334 is connected with absorbent module 32 by a slide mechanism 36, drive feedback pressure
Set 322 vertical movement.
Wherein, described slide mechanism 36 includes that a line slide rail 361, being vertically arranged on fixing seat 31 slides at straight line
The contiguous block 362 of slide rail 361, described contiguous block 362 is connected with the first belt 334, drive sleeve 325 respectively.
Wherein, described horizontal rotary mechanism 34 includes second servo motor the 341, second drivewheel the 342, second driven pulley
343, the second belt 344, described second driven pulley 343 is connected with drive sleeve 325.
Wherein, described HeiFin mechanism 35 includes an electric cylinder 351, and its output shaft and the suction nozzle axis of guide 324 are by one
The parallel connection of fixture axle.
With reference to Fig. 6 and Fig. 7, in one embodiment of the invention, described suction nozzle clamping mechanism includes being located at above suction nozzle groove 411
Movable suction nozzle cover plate 421, promotes the cylinder 422 of suction nozzle cover plate 421；This suction nozzle dish module 40 also includes a suction nozzle dish body
41, a fixed block 43 being located at this suction nozzle dish body 41 side wall upper part, suction nozzle groove 411 is located at suction nozzle dish body 41 upper surface, inhales
Mouth cover plate 421 is placed in suction nozzle dish body 41 top, and suction nozzle cover plate 421 is provided with hole clipping 421a corresponding with some suction nozzle grooves 411,
The suction nozzle cover plate 421 side fixed block 423 coaxially connected with cylinder 422 output shaft is connected, and this cylinder 422 is placed on fixed block 43
On.
Referring to figs. 1 through Fig. 7, the operation principle of the present invention:
The present invention manually changes plug head automatically to change suction nozzle replacement, and the absorption function of assembly is independently separated with pressing function,
Realizing during thread-changing automatically changing the corresponding suction nozzle drawing function, during attachment plug-in unit, the force feedback gland staring torque of pressing function is anti-
Feedback pattern, makes the fully-inserted pin hole of stitch of plug-in unit put in place, when pressure reaches the calibration with current signal pressure feedback set instantly, and protection
Stopping, attachment is pressed to complete under PCB.The bilateral feed of this device adapts to multiple supplied materials mode, such as balk cargo, winding material, tubulose material
Feed mechanism, tubulose material feed mechanism and Tray dish feeding is flown up to vibrating disk feed mechanism, winding material respectively with Tray biscuit
Mechanism reaches pan feeding, feeding.
1, device total working flow process is:
PCB 1 is positioned on carrier 2, enters this insert arrangement by conveying track module 20, and induction apparatus senses that supplied materials positions
Carrier 2, this insert arrangement moves on suction nozzle mounting head module 30 to PCB 1, and PCB 1 is taken pictures location by Mark camera 50, program
Automatically controlling 4 suction nozzles 321 and draw part, pass through element camera identification and position after drawing part, device moves suction nozzle attachment
Head mould group 30 mounts on a little accordingly to PCB 1, mounts plug-in unit.
2, suction nozzle mounting head module workflow:
(1) vertical lift
In vertical lifting mechanism 33, by driving the reciprocating rotation of the first belt 334, the first belt 334 drive absorbent module
Force feedback gland 322 in 32 moves up and down, thus adjusts the operation height of suction nozzle 321.
(2) horizontally rotate
In horizontal rotary mechanism 34, the second driven pulley 343 is enclosed within outside drive sleeve 325, the second driven pulley 343 in the horizontal direction with
Drive sleeve 325 synchronous axial system, in vertical direction, drive sleeve 325 can move up and down by relative second driven pulley 343.
(3) absorption plug-in unit
The present invention is suction nozzle 321 and the force feedback gland 322 of absorption plug-in unit 3 to be separated independent control lift, and i.e. draws and multiple pressure
3 two actions of plug-in unit are the most independent to be controlled, and suction nozzle 321 is controlled penetrating force feedback gland 322 by electric cylinder 351, draws and inserts
During part 3, corresponding suction nozzle 321 makees automatic lifting, and when pressing plug-in unit 3 again, force feedback gland 202 uses calibration with current signal moment mould
Formula, can effectively protect pcb board.
During attachment plug-in unit, force feedback gland 322 is returned by the first servo motor 331 driving moment feedback drive sleeve 325 liters
Normal bit, suction nozzle 321 is stretched out force feedback gland 322 by drive sleeve 325 driving and goes to adsorb plug-in unit 3, when plug-in unit mounts PCB 1
On pin hole time, plug head lifting electric cylinder 351 drives the suction nozzle axis of guide 324 to rise, and makes suction nozzle 321 be retracted into force feedback gland
In 322, this process force feedback gland 322 synchronizes to be driven down by the first servo motor 331 to press, and makes plug-in unit 3 stitch inject pin hole, when
The calibration with current signal pressure feedback 322 that lower pressure reaches to set presses stopping at present, and attachment completes.
3, suction nozzle replacing workflow is:
As shown in Figure 6, suction nozzle dish body 41 end face has 24 suction nozzle grooves 411 putting suction nozzle 321, movable suction nozzle cover plate 421 to exist
Can slide along suction nozzle dish body 41 end face under the driving of cylinder 422.When suction nozzle 321 need to be changed, device moves suction nozzle 321 to phase
Above corresponding suction nozzle groove 411, suction nozzle 321 is dropped in suction nozzle groove 411 by vertical lifting mechanism 33, and then cylinder 422 is received
Pressure sleeve 325 drops to bit instruction action, drives the relative suction nozzle groove 41 of suction nozzle cover plate 421 to move, suction nozzle 321 is blocked, hang down
Going straight up to descending mechanism 33 receive cylinder 422 and rise to after bit instruction, uphill process is extracted de-for suction nozzle 321.As need to be changed another
Suction nozzle 321, device moves suction nozzle mounting head module 30 to the suction nozzle groove 411 that need to fill, and suction nozzle 321 is declined by drive sleeve 325
To suction nozzle seam, suction nozzle 321 bar sticks in pressure sleeve 325 suction nozzle, and then cylinder 422 is received pressure sleeve 325 and dropped to
Bit instruction homing action, drives suction nozzle cover plate 421 to reset, suction nozzle 321 is unclamped, and pressure sleeve 325 is received cylinder 422 and reset to
Rising after bit instruction, uphill process blocks suction nozzle 321 and takes away.
These are only presently preferred embodiments of the present invention, be not limited to the present invention, all spirit in the present invention and
Any amendment, equivalent and the improvement etc. made within principle, should be included within the scope of the present invention.
Claims (10)
1. the insert arrangement certainly moving suction nozzle, it is characterised in that include that positioning module, conveying track module, suction nozzle mount
Head mould group, suction nozzle dish module；Described suction nozzle mounting head module is positioned at above conveying track module, and is adjusted position by positioning module
Put；Described suction nozzle dish module is positioned at below suction nozzle mounting head module；Described suction nozzle dish module includes some suction nozzle grooves and a suction nozzle
Clamping mechanism.
The most according to claim 1 from the insert arrangement moving suction nozzle, it is characterised in that described suction nozzle clamping mechanism includes
One is located at the suction nozzle cover plate of activity above suction nozzle groove, the cylinder of a promotion suction nozzle cover plate.
The most according to claim 1 from the insert arrangement moving suction nozzle, it is characterised in that described suction nozzle mounting head module bag
Include fixing seat and be arranged on the absorbent module on fixing seat, vertical lifting mechanism, horizontal rotary mechanism, vertical lifting mechanism, water
Flat rotating mechanism controls absorbent module vertical lift respectively and horizontally rotates；Described absorbent module includes suction nozzle, force feedback pressure
Set, pressed sleeve seat, the suction nozzle axis of guide, drive sleeve, suction nozzle axis of guide head end is connected with suction nozzle, and axis body is nested in drive sleeve, drives
Dynamic sleeve pipe head end is connected with the force feedback gland, the pressed sleeve seat that mutually fasten, and suction nozzle can penetrating force feedback gland and pressed sleeve seat；This suction
Nozzle mechanism also includes a HeiFin mechanism, and this HeiFin mechanism is for regulating the suction nozzle axis of guide cunning relative to drive sleeve
Dynamic.
The most according to claim 3 from the insert arrangement moving suction nozzle, it is characterised in that described vertical lifting mechanism includes
First servo motor, the first drivewheel, the first driven pulley, the first belt, described first belt passes through a slide mechanism and absorption
Assembly connects, drive feedback gland vertical movement.
The most according to claim 4 from the insert arrangement moving suction nozzle, it is characterised in that described slide mechanism includes that one erects
Line slide rail on fixing seat is directly set, one slides at the contiguous block of line slide rail, described contiguous block respectively with the first belt, drive
Dynamic telescopic joint.
The most according to claim 3 from the insert arrangement moving suction nozzle, it is characterised in that described horizontal rotary mechanism includes
Second servo motor, the second drivewheel, the second driven pulley, the second belt, described second driven pulley is connected with drive sleeve.
The most according to claim 3 from the insert arrangement moving suction nozzle, it is characterised in that described HeiFin mechanism includes
One electric cylinder, its output shaft axle direct with the suction nozzle axis of guide connects or parallel axes is connected.
The most according to claim 1 from the insert arrangement moving suction nozzle, it is characterised in that described positioning module includes along fortune
The most parallel arrangement of two Y-axis modules of defeated track module and the X-axis module of connection two Y-axis modules；Described suction nozzle mounting head module
It is flexibly connected with X-axis module.
The most according to claim 1 from the insert arrangement moving suction nozzle, it is characterised in that on described suction nozzle mounting head module
It is further fixed on Mark camera.
The most according to claim 1 from the insert arrangement moving suction nozzle, it is characterised in that described conveying track module two
Side is additionally provided with vibrating disk feed mechanism, tubulose material feed mechanism, winding material fly up in feed mechanism, Tray dish feed mechanism
Plant or multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610569353.2A CN106028786A (en) | 2016-07-20 | 2016-07-20 | Insert apparatus capable of automatically changing suction nozzles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610569353.2A CN106028786A (en) | 2016-07-20 | 2016-07-20 | Insert apparatus capable of automatically changing suction nozzles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106028786A true CN106028786A (en) | 2016-10-12 |
Family
ID=57115918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610569353.2A Pending CN106028786A (en) | 2016-07-20 | 2016-07-20 | Insert apparatus capable of automatically changing suction nozzles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106028786A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107180779A (en) * | 2017-05-16 | 2017-09-19 | 杭州长川科技股份有限公司 | Multifunctional integrated circuit nozzle unit |
| CN107278118A (en) * | 2017-08-10 | 2017-10-20 | 东莞阿李自动化股份有限公司 | A kind of battery core tape sticking device |
| CN108726217A (en) * | 2017-04-21 | 2018-11-02 | 东莞市迈高自动化机械有限公司 | A kind of suction film mechanism |
| CN110505801A (en) * | 2019-08-20 | 2019-11-26 | 道晟智能装备(苏州)有限公司 | More scale chips mounting devices |
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| CN103687465A (en) * | 2012-09-14 | 2014-03-26 | 王胜 | Full-automatic high-speed insertion machine with unbent feet |
| CN204669814U (en) * | 2015-04-30 | 2015-09-23 | 深圳市瓦力自动化有限公司 | Multifunctional assembled plug head |
| CN105247978A (en) * | 2013-03-26 | 2016-01-13 | 富士机械制造株式会社 | Electronic circuit component mounting system |
| CN205961682U (en) * | 2016-07-20 | 2017-02-15 | 北亚美亚电子科技（深圳）有限公司 | Automatic trade plug -in components device of suction nozzle |
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| CN1159734A (en) * | 1995-12-11 | 1997-09-17 | Lg产电株式会社 | Suction mouth substituting device for surface sticking equipment |
| CN102647897A (en) * | 2011-02-21 | 2012-08-22 | Juki株式会社 | Pressurization control head of mounting device |
| JP2013084737A (en) * | 2011-10-07 | 2013-05-09 | Fuji Mach Mfg Co Ltd | Mounting head and electronic component mounting machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108726217A (en) * | 2017-04-21 | 2018-11-02 | 东莞市迈高自动化机械有限公司 | A kind of suction film mechanism |
| CN108726217B (en) * | 2017-04-21 | 2023-12-12 | 东莞市迈高自动化机械有限公司 | Film sucking mechanism |
| CN107180779A (en) * | 2017-05-16 | 2017-09-19 | 杭州长川科技股份有限公司 | Multifunctional integrated circuit nozzle unit |
| CN107180779B (en) * | 2017-05-16 | 2021-01-08 | 杭州长川科技股份有限公司 | Multifunctional integrated circuit suction nozzle device |
| CN107278118A (en) * | 2017-08-10 | 2017-10-20 | 东莞阿李自动化股份有限公司 | A kind of battery core tape sticking device |
| CN107278118B (en) * | 2017-08-10 | 2023-10-31 | 江苏伟正电气科技有限公司 | Battery cell rubberizing device |
| CN110505801A (en) * | 2019-08-20 | 2019-11-26 | 道晟智能装备(苏州)有限公司 | More scale chips mounting devices |
| CN110505801B (en) * | 2019-08-20 | 2021-08-03 | 道晟智能装备(苏州)有限公司 | Mounting equipment for multi-size chips |
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