CN103553564B - Method for producing ceramic tiles with absorption and release functions by using kieselguhr as main component - Google Patents
Method for producing ceramic tiles with absorption and release functions by using kieselguhr as main component Download PDFInfo
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- CN103553564B CN103553564B CN201310494931.7A CN201310494931A CN103553564B CN 103553564 B CN103553564 B CN 103553564B CN 201310494931 A CN201310494931 A CN 201310494931A CN 103553564 B CN103553564 B CN 103553564B
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Abstract
The invention provides a method for producing ceramic tiles with absorption and release functions by using kieselguhr as a main component, relates to a ceramic tile production method and particularly relates to a method for producing tiny porous ceramic tiles by using the kieselguhr as the main component in combination with materials such as kaolin, feldspar and clay. The kieselguhr is characterized by multiple tiny pores and is a light natural mineral. The kieselguhr is used as the main raw material for producing indoor decorating ceramic tiles by using the characteristics of lots of tiny gaps of the kieselguhr and can automatically adjust the indoor dryness and humidity; and when the indoor vapor quantity is large, moisture can be absorbed into ceramic tile bodies by the kieselguhr through the pores, when the indoor air is dry, the moisture in the ceramic tile bodies can be released by the kieselguhr, so that the temperature and humidity adjustment is realized. In addition, as the ceramic tiles contain an infrared ray generating agent and a negative ion generating agent, far infrared rays and negative ions can be released at ordinary times and have a health care effect on human bodies, and therefore, the ceramic tiles are ideal indoor decorating ceramic tiles.
Description
Technical field:
The present invention relates to ceramic tile making method, refers to that a kind of is that main component makes the method with fine-porous ceramic tile with diatomite especially.Finished product have the function absorbing and discharge moisture.
Background technology:
The ceramic tile sold in the market roughly has ornamental brick, all-body tile, polished tile, vitrified tile and mosaic etc.General employing clay, flint and feldspar material manufacture.Product is used as the finishing material of building wall, is used in different places according to different needs.Just be used in the ceramic tile of indoor wall decoration at present, in use find to there is many problems, such as bad every performance that is cool, heat insulation and sound insulation.A very outstanding problem is exactly easily in the glaze paint of ceramic tile, occur dew condensation phenomenon when indoor temperature change generated in case is large, and dew is assembled many, along metope trickling, will damage to household condition.Very poor to the modulability of the temperature and humidity of indoor.Therefore, the ceramic tile used in home decoration is not at present very desirable.
Summary of the invention:
Accordingly, the object of this invention is to provide a kind of diatomite is the method that main component makes ceramic tile, makes product and has moisture-absorbing/releasing, humidity function in surge chamber, solves currently available products Problems existing.
Technical scheme of the present invention is as follows:
Formula for raw stock
Above raw material is carried out co-grinding, and making specification is the following raw material powder of 325 order.Then raw material powder tempered, the consumption of water is the 45-55% of powder weight.Again through spraying, making moisture after drying is 6-9%, and granularity is the powder of more than 0.5mm 5%, below 0.08mm 2%.Powder pressing machine is pressed into blank, and the pressure of pressing machine is 300-500kg/cm
2.Blank is fired under carrying out first time at 600 ~ 800 DEG C, becomes work in-process ceramic tile.
Glazing type material is filled a prescription
By above-mentioned glaze color material through being mixed into slip.
The above-mentioned frit fusing point related to is 600 DEG C-900 DEG C
Negative ion agent in above-mentioned glazing type material, far infrared irradiation agent are general industry level powder materials.
Work in-process ceramic tile surface is smeared or be sprayed on to above-mentioned glaze paint slurry, and glaze paint usage of sizing agent is 60-100g/m
2.Again the work in-process after painting glaze are carried out burning till for 40-60 minute at 600-800 DEG C.Make ceramic tile.
Diatomite is that wherein the content of silicon-dioxide is more than 80%, is feature with fine porous, is the mineral of light natural by the unicellular organism of diatoms through depositing and form diatom mineral after the mineralising of 1 years.Have the diatomite of such characteristic at payable filtration adjuvant, lagging material, is widely applied in the making of various absorption agent.Adopting diatomite to be main raw material make-up room interior decoration ceramic tile is make use of the feature with a large amount of microscopic spaces, it can humidity automatically in surge chamber, when indoor water quantity of steam is large, moisture sorption is entered in ceramic tile body by pore by moisture, when room air is irritated, moisture in body can discharge again by it.Temperature and humidity is regulated with this.Be exactly because containing infrared emission agent and negative ion propellant, infrared rays and negative ion can be discharged at ordinary times, human body be had to the effect of health care in addition.It is a kind of desirable upholstery ceramic tile.
The present invention is without accompanying drawing
Concrete embodiment
The present invention use diatomaceous main chemical elements analysis the results are shown in following table:
1) embodiment 1
1-1) get 300 kilograms, the diatomite of reference level, feldspar 200 kilograms, clay 200 kilograms, 100 kilograms, zeolite, kaolin 100 kilograms, methylcellulose gum 30 kilograms, 40 kilograms, glass fibre, water glass 30 kilograms.Through being ground into the following material of 325 order.Add water 450 kilograms, drop into automatic slurry mixer and stir 8 hours.
1-2) then the material of mixing is passed through spraying dry, making moisture is 7%, and granularity is the powder of more than 0.5mm 5%, below 0.08mm 2%.
1-3) above-mentioned powder puts into oil pressure pressing machine with 350kg/cm
2pressure be pressed into the work in-process of 100mm × 100mm × 6mm specification, in maximum sintering temperature at 750 DEG C, a hours burns till.
1-4) the making of muffle painting
Get the frit 70 kilograms of reference level, kaolin 10 kilograms, 5 kilograms, glass powder, silicon dioxide gel 10 kilograms, negative ion agent 2 kilograms, far infrared irradiation agent 3 kilograms, stirred through 30 minutes, make muffle painting slurry.
1-5) by the half-finished surperficial 100g/m of muffle painting slurry after first time burns till
2amount smear, maximum sintering temperature is at 800 DEG C, and the time of one hour carries out the product that complete.
Embodiment 2
2-1) get 360 kilograms, the diatomite of reference level, feldspar 250 kilograms, clay 150 kilograms, 70 kilograms, zeolite, kaolin 50 kilograms, methylcellulose gum 50 kilograms, 40 kilograms, glass fibre, water glass 30 kilograms of raw materials carry out co-grinding, then add water 500 kilograms to put into automatic slurry mixer and stir 8 hours.
2-2) then the raw material of mixing is passed through spraying dry, making moisture is 7%, and granularity is the powder of more than 0.5mm 5%, below 0.08mm 2%.
2-3) above-mentioned powder puts into oil pressure pressing machine.With 400kg/cm
2pressure be pressed into the work in-process of 100mm × 100mm × 6mm specification, in maximum sintering temperature at 750 DEG C, a hours carries out finished product and burns till.
2-4) the making of muffle painting
Get the frit 75 kilograms of reference level, kaolin 5 kilograms, 5 kilograms, glass powder, silicon dioxide gel 10 kilograms, negative ion agent 2 kilograms, far infrared irradiation agent agent 3 kilograms.Stirred through 30 minutes and make muffle painting slurry.
2-5) by the half-finished surface of muffle painting slurry after first time burns till.With 100g/m
2consumption smear, in maximum sintering temperature at 800 DEG C, the time of one hour carries out finished product and burns till.
3) embodiment 3
3-1) get 420 kilograms, the diatomite of reference level, feldspar 200 kilograms, clay 150 kilograms, 50 kilograms, zeolite, kaolin 50 kilograms, methylcellulose gum 40 kilograms, 40 kilograms, glass fibre, water glass 50 kilograms of raw materials carry out co-grinding, then add water 450 kilograms to put into automatic slurry mixer and stir 8 hours.
After 3-2) stirring by the raw material of mixing by spraying dry, making moisture is 9%, granularity be more than 0.5mm 5%, 0.08mm once 2% raw material powder.
3-3) above-mentioned powder is put into oil pressure pressing machine with 420kg/cm
2pressure be pressed into the work in-process of 100mm × 100mm × 6mm specification, in maximum sintering temperature at 750 DEG C, a hours carries out work in-process and burns till.
3-4) the making of muffle painting
Get the frit 70 kilograms of reference level, kaolin 10 kilograms, 10 kilograms, glass powder, silicon dioxide gel 5 kilograms, negative ion agent 2 kilograms, far infrared irradiation agent 3 kilograms.Stirred through 30 minutes and make muffle painting slurry.
3-5) on half-finished surface of burning till with 120g/m
2consumption smear muffle painting, in maximum sintering temperature at 800 DEG C, the time of one hour carries out finished product and burns till.
Above by experiment case study, the feature of the ceramic tile quality that the feature of moisture-absorbing/releasing makes and the results are shown in following table:
* moisture adsorption and releasing amount experiment condition: moisture absorption 23 DEG C, 75%RH, damp proof 23 DEG C, 50%RH
Claims (5)
1. be that main component makes the method having and inhale and put the ceramic tile of sexual function with diatomite, it is characterized in that:
Formula for raw stock
Above raw material is carried out co-grinding, and making specification is the following raw material powder of 325 order, and raw material powder tempered, the consumption of water is 45 ~ 55% of powder weight, then through spraying, makes powder after drying,
Powder pressing machine is pressed into blank, carries out first time and fire, become work in-process ceramic tile,
Glazing type material is filled a prescription
Each component sum is 100% above
By above-mentioned glaze color material through being mixed into slip,
Work in-process ceramic tile surface is smeared or be sprayed on to above-mentioned glaze paint slurry, and glaze paint usage of sizing agent is 60 ~ 100g/m
2, then the work in-process after being coated with glaze are carried out burning till for 40 ~ 60 minutes at 600 ~ 800 DEG C, make ceramic tile.
2. method according to claim 1, is characterized in that involved frit fusing point is 600 DEG C ~ 900 DEG C.
3. method according to claim 1, is characterized in that involved negative ion agent, far infrared irradiation agent is general industry level powder materials.
4. method according to claim 1, pressure when it is characterized in that involved pressing machine compacting blank is 300 ~ 500kg/cm
2.
5. method according to claim 1, is characterized in that involved blank first time firing temperature is 600 ~ 800 DEG C.
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CN103880397B (en) * | 2014-02-18 | 2015-03-18 | 青岛泉佳美硅藻泥科技有限公司 | Diatomite ceramic and preparation method thereof |
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CN107663084B (en) * | 2017-09-30 | 2020-06-30 | 佛山欧神诺陶瓷有限公司 | Air-purifying humidity-adjusting ceramic tile and preparation method thereof |
CN107903036A (en) * | 2017-11-15 | 2018-04-13 | 佛山市高明区生产力促进中心 | A kind of anion anti-mildew ceramic tile and its production technology |
CN107935393A (en) * | 2017-11-30 | 2018-04-20 | 南宁市生润科技有限公司 | A kind of dark brown ceramic glaze for producing anion |
CN108331281B (en) * | 2018-01-11 | 2019-02-01 | 广东百强陶瓷有限公司 | A kind of superbright anion glazed tile and its production technology |
CN109293338B (en) * | 2018-09-13 | 2019-07-05 | 广东汇亚陶瓷有限公司 | A kind of negative ion antibiotic ceramic tile and its production technology |
CN109851319A (en) * | 2019-04-15 | 2019-06-07 | 江苏绿品生态科技有限公司 | A kind of shale breathing brick with purification air and adjusting humidity function |
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CN101210449A (en) * | 2007-12-25 | 2008-07-02 | 赵俊 | Architectural decoration material capable of adjusting moisture and reducing harm |
CN101439990A (en) * | 2008-12-22 | 2009-05-27 | 贾坤远 | Negative ion pseudo-classic ecological brick and technique for producing the same |
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Address after: 115000 Liaoning Yingkou coastal industrial base, new Union Street 1 East. Patentee after: Yingkou Panpan diatom Material Group Co Ltd Address before: 115000 East 1 Xinlian Street, Liaoning Province (Yingkou) Coastal Industrial Base Patentee before: Yingkou Panpan Environmental Diatomite Material Co., Ltd. |
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