CN103495867A - Lock body automatic machining device - Google Patents
Lock body automatic machining device Download PDFInfo
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- CN103495867A CN103495867A CN201310454745.0A CN201310454745A CN103495867A CN 103495867 A CN103495867 A CN 103495867A CN 201310454745 A CN201310454745 A CN 201310454745A CN 103495867 A CN103495867 A CN 103495867A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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Abstract
The invention relates to a lock body automatic machining device which comprises a machine frame and a rotation disc component arranged on the machine frame. A plurality of sets of locating and clamping units are arranged in the circumferential direction of the rotation disc component and located on the machine frame. The periphery of the rotation disc component is provided with a locating feeding unit, a first automatic drilling unit, a hole position automatic detection unit, an automatic notching unit, an automatic groove milling unit, a second automatic drilling unit, a small hole automatic machining unit, a third automatic drilling unit and a discharging unit in the anticlockwise direction. The lock body automatic machining device is simple in structure and convenient to operate, whole-journey automation of lock body machining is achieved, concentricity of central hole forming of the lock body is guaranteed, meanwhile groove machining is achieved at one time, groove accuracy is guaranteed, production efficiency is greatly improved, labor intensity is lowered, cost is saved for enterprise production, and enterprise production efficiency is improved.
Description
Technical field
The present invention relates to the lock body process equipment, be specifically related to a kind of automatic machining device of spring lock lock body.
Background technology
Spring lock, also claim cylinder lock with balls, pearl lock, snap lock or pin tumbler locks, is a kind of modal lock structure wherein.Principle is to use the cylindrical component (being called snap, pellet or pearl) of a plurality of differing heights, pins lock core.When putting into correct key, each snap is pushed to identical height, and lock core is just decontroled.At present, the structure of existing spring lock includes the parts such as lock body, lock core, pellet and forms, wherein lock body is the important component part of the structure of spring lock, due to the surface of lock body radially distribute some holes and groove, and need the concentricity that keeps necessary between Kong Yukong, therefore the existing mode of processing one by one can't guarantee the concentricity between Kong Yukong, while carries out one by one hole processing on production line or groove processing is not only wasted the production time, also improve operating personnel's labour intensity, greatly reduced production efficiency.
Summary of the invention
The applicant, for above-mentioned existing issue, is studied improvement, and a kind of simple in structure, easy to operate lock body automatic machining device is provided, and has effectively realized the full-automation of lock body processing.
The technical solution adopted in the present invention is as follows:
A kind of lock body automatic machining device, comprise frame and be arranged at the rolling disc assembly on frame, many group positioning clamp units are along the circumferential directions of described rolling disc assembly, be positioned on described frame, in the periphery of described rolling disc assembly, arrange in the counterclockwise direction location feeding unit material, the first automatic drilling unit, position, hole automatic detection unit, automatic jet-bedding unit, slotting unit, the second automatic drilling unit, the automatic machining cell of aperture, the 3rd automatic drilling unit and go out material unit.
Its further technical scheme is:
Described rolling disc assembly comprises the motor that is installed on frame inside, and the output of described motor connects protractor by transmission mechanism, is positioned at device displacement indexing rotary table on the output shaft of described protractor;
Described positioning clamp unit comprises the first positioning cylinder, and the output of described the first positioning cylinder connects the location jaw, is positioned at a side of described location jaw, affixed positioning seat also on described displacement indexing rotary table;
Described location feeding unit material comprises pillar, the first installing plate and the second installing plate in two orthogonal layouts of upper unit of described pillar, place, right angle in described the first installing plate and the formation of the second installing plate, returning apparatus the 3rd installing plate on described pillar, an end of the 3rd installing plate and the first installing plate forms the gap of carrying for product; At a side device displacement cylinder of described the first installing plate, the output connected positioning plate of displacement cylinder, described location-plate has the opening matched with product size; At a side device feeding cylinder of described the second installing plate, the output of described feeding cylinder is connected with the feeding push rod;
Position, described hole automatic detection unit comprises Bracket for Inspection, detect the end that cylinder is fixed in described Bracket for Inspection, output device push pedal at described detection cylinder, described push pedal and the first connecting plate are affixed, the second connecting plate is fixed in a side of described the first connecting plate and is vertical with it, the test rod through-going device on described the first connecting plate, returning apparatus detecting sensor on described the second connecting plate;
Described automatic jet-bedding unit comprises support, described support is " C " font, upper unit pressurized cylinder at described support, the output of described pressurized cylinder runs through support and connects stamping die, staking punch is set on stamping die, be positioned at the two ends of described pressurized cylinder, the symmetrical mounting guide post also on the top of described support; Be positioned at sidepiece symmetrical mounting second positioning cylinder of described support, the output of the second positioning cylinder connects the first locating piece through-going device in the positioning seat of stent side portion; Between two positioning seats, returning apparatus the 3rd positioning cylinder on described support, the output of described the 3rd positioning cylinder connects the second locating piece; At the bottom of support returning apparatus the 4th positioning cylinder, the output of the 4th positioning cylinder connects skewback, and described skewback is installed on base inside, and it is inner and in described skewback butt that an end of the 3rd locating piece stretches into described base;
Described slotting unit comprises the first mount pad, the top of described the first mount pad is symmetrical arranged the first line slide rail, first take-up housing that is slidably connected on described the first line slide rail, a side device motor of described the first take-up housing, the output of described motor is connected with milling cutter by main shaft; Between two first line slide rails, stroke cylinder also is set, the output of described stroke cylinder is connected with the sidepiece of described the first take-up housing;
Described aperture machining cell comprises the second line slide rail be arranged symmetrically with second take-up housing that is slidably connected on described the second line slide rail, and described the second take-up housing is connected with the output of the first servomotor by the first lead screw transmission mechanism; Be positioned at affixed second mount pad in top of described the second take-up housing, in the second mount pad internal vertical symmetrical mounting the 3rd line slide rail, the 3rd take-up housing is connected with the output of the second servomotor by the second lead screw transmission mechanism; Sidepiece returning apparatus motor mount at described the 3rd take-up housing, install motor on motor mount, the output of motor connects drill bit;
Described go out material unit comprise the described discharging bearing of rack-mounted discharging bearing and the tapping channel plate affixed, the top of erection support and described discharging bearing is affixed, the discharging air cylinder device is on described erection support.
Beneficial effect of the present invention is as follows:
The present invention is simple in structure, easy to operate, pass through feeding unit material, the first automatic drilling unit, position, hole automatic detection unit, automatic jet-bedding unit, the slotting unit, the second automatic drilling unit, the automatic machining cell of aperture, the 3rd automatic drilling unit and go out material unit work separately to realize the whole-course automation to the processing of lock body, guaranteed the concentricity that the lock body mesopore is shaped, with time slot processing, once complete, guaranteed the precision of groove, greatly improved production efficiency, reduced labour intensity, for producing, enterprise saved cost, improved enterprises production efficiency.
The accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is plan structure schematic diagram of the present invention.
The structural representation that Fig. 3 is feeding unit material in the present invention.
The structural representation that Fig. 4 is positioning clamp unit in the present invention.
The structural representation that Fig. 5 is transfer dynamic disk component of the present invention.
The structural representation that Fig. 6 is mesopore of the present invention position automatic detection unit.
The structural representation that Fig. 7 is automatic jet-bedding unit in the present invention.
The structural representation that Fig. 8 is slotting unit in the present invention.
The structural representation that Fig. 9 is the automatic machining cell of aperture in the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1 and Figure 2, the present invention includes frame 15 and be arranged at the rolling disc assembly on frame 15, many group positioning clamp units 14 are along the circumferential directions of described rolling disc assembly, be positioned on frame 15, in the periphery of rolling disc assembly, arrange in the counterclockwise direction location feeding unit material 3, the first position, 401, hole, automatic drilling unit automatic detection unit 5, automatic jet-bedding unit 6, slotting unit 7, the second automatic drilling unit 402, the automatic machining cell 8 of aperture, the 3rd automatic drilling unit 403 and go out material unit.
As shown in Figure 4, the rolling disc assembly comprises the total motor 16 that is installed on frame 15 inside, the output of total motor 16 by the described transmission mechanism of transmission mechanism 17(for being formed by driving wheel, driven pulley and belt) connect protractor 18, be positioned at device displacement indexing rotary table 19 on the output shaft of protractor 18.
Positioning clamp unit 14 comprises that the output of the first positioning cylinder 141, the first positioning cylinders 141 connects location jaw 142, is positioned at a side of location jaw 142, affixed positioning seat 143 also on displacement indexing rotary table 19.
As shown in Figure 1, Figure 3, location feeding unit material 3 comprises pillar 301, the first installing plate 307 and the second installing plate 306 in two orthogonal layouts of upper unit of pillar 301, vertical angle place in the first installing plate 307 and the second installing plate 306 formation, on described pillar 301, an end of returning apparatus the 3rd installing plate 308, the three installing plates 308 and the first installing plate 307 forms the gap of carrying for product 8; At a side device displacement cylinder 302 of the first installing plate 307, the output connected positioning plate 303 of displacement cylinder 302, have the opening 304 matched with product 8 sizes on described location-plate 303; At a side device feeding cylinder 305 of described the second installing plate 306, the output of feeding cylinder 305 is connected with feeding push rod 309.As shown in Figure 1, the transfer passage 2 of carrying for product 8 at a side returning apparatus of location feeding unit material 3, the Synchronous Transmission of transfer passage 2 is by carrying motor 2 to realize.
As shown in Figure 6, position, hole automatic detection unit comprises Bracket for Inspection 501, detect the end that cylinder 508 is fixed in described Bracket for Inspection 501, output device push pedal 507 at described detection cylinder 508, described push pedal 507 and the first connecting plate 504 are affixed, the second connecting plate 503 is fixed in a side of described the first connecting plate 504 and is vertical with it, test rod 502 through-going devices on described the first connecting plate 504, returning apparatus detecting sensor 505 on the second connecting plate 503.
As shown in Figure 7, automatically the jet-bedding unit comprises support 601, support 601 is " C " font, upper unit pressurized cylinder 602 at support 601, the output of pressurized cylinder 602 runs through support 601 and connects stamping die 604, staking punch 605 is set on stamping die 604, is positioned at the two ends of described pressurized cylinder 602, the symmetrical mounting guide post 603 also on the top of described support 601; The output that is positioned at sidepiece symmetrical mounting second positioning cylinder 608, the second positioning cylinders 608 of described support 601 connects the first locating piece 610 through-going device in the positioning seat 610 of support 601 sidepieces; Between two positioning seats 610, returning apparatus the 3rd positioning cylinder 611 on described support 601, the output of described the 3rd positioning cylinder 611 connects the second locating piece 606; At the bottom of support 601 returning apparatus the 4th positioning cylinder 607, the output of the 4th positioning cylinder 607 connects skewback 614, described skewback 614 is installed on base 613 inside, and it is inner and in described skewback 614 butts that an end of the 3rd locating piece 612 stretches into described base 613.
As shown in Figure 8, slotting unit 7 comprises the first mount pad 707, the top of described the first mount pad 707 is symmetrical arranged the first line slide rail 706, the first take-up housing 702 is slidably connected on described the first line slide rail 706, one side device motor 703 of described the first take-up housing 702, the output of described motor 703 is connected with milling cutter 705 by main shaft 704; Between two first line slide rails 706, stroke cylinder 701 also is set, the output of described stroke cylinder 701 is connected with the sidepiece of described the first take-up housing 702.
As shown in Figure 9, aperture machining cell 8 comprises the second line slide rail 801 be arranged symmetrically with, second take-up housing 802 that is slidably connected on the second line slide rail 801, described the second take-up housing 802 is connected with the output of the first servomotor 804 by the first lead screw transmission mechanism; Be positioned at affixed second mount pad 805 in top of described the second take-up housing 802, in the second mount pad 805 internal vertical symmetrical mounting the 3rd line slide rail 806, the three take-up housings 808 with by the second lead screw transmission mechanism, with the output of the second servomotor 807, be connected; At the sidepiece returning apparatus motor mount 809 of described the 3rd take-up housing 808, device motor 803 on motor mount 809, the output of motor 803 connects drill bit.
As shown in Figure 1, go out material unit and comprise that the described discharging bearing 12 of rack-mounted discharging bearing 12 is affixed with tapping channel plate 13, erection support 11 is affixed with the top of described discharging bearing 12, and discharging cylinder 10 is installed on described erection support 11.
Structure and the operation principle of above-mentioned the first automatic drilling unit 401, the second automatic drilling unit 402 and the 3rd automatic drilling unit 403, the first lead screw transmission mechanism and the second lead screw transmission mechanism are existing known configurations.Above-mentioned the first automatic drilling unit 401, the second automatic drilling unit 402 and the 3rd automatic drilling unit 403 are defended the excellent hardware machinery of bodyguard Co., Ltd for Dongguan City and are manufactured, and model is SV4P.
Specific works process of the present invention is as follows:
As Fig. 1, shown in Fig. 2, first by product 8, arrange one by one in the transfer passage 1 of packing into, start and carry motor 2 to drive transfer passage 1 to carry to feeding unit material 3 directions, after product 8 enters the opening 304 of location-plate 303 in feeding unit material 3, displacement cylinder 302 starts, promote location-plate 303 close to the second installing plate 306, when the gap that the opening 304 on location-plate 303 is carried for product 8 with an end formation of the 3rd installing plate 308 and the first installing plate 307 is corresponding, feeding cylinder 305 starts, feeding push rod 302 stretches out and the product 8 that promotes to be positioned at the opening 304 of location-plate 303 advances, now 16 work of the total motor in frame 15, and drive protractor 18 work by transmission mechanism 17, thereby make displacement indexing rotary table 19 turn over a station, thereby make the positioning seat 143 of a side of product 8 and positioning clamp unit 14 close, then the first positioning cylinder 141 starts, the output of the first positioning cylinder 141 starts and drives location jaw 142 to move, thereby clamping product 8 is located between location jaw 142 and positioning seat 143.
After clamping product 8, total motor 16 works on, make displacement indexing rotary table 19 turn over a station corresponding with the first automatic drilling unit 401, then 401 pairs of the first automatic drilling unit product 8 carries out the drilling processing of position, hole, after completion of processing, total motor 16 works on, make displacement indexing rotary table 19 turn over a station corresponding with position, hole automatic detection unit 5, as shown in Figure 6, detecting cylinder 508 works and drives push pedal 507 and the first connecting plate 504 to move down, until after test rod 502 stretches in the hole of the said goods 8 completion of processing, after sensor 505 sensing hole positions detections are qualified, detecting cylinder 508 drives on the first connecting plate 504 and test rod 502 and moves at task, after detection, total motor 16 works on, make displacement indexing rotary table 19 turn over a station corresponding with automatic jet-bedding unit 6, as shown in Figure 7, power during due to punching press is larger, in order to prevent the displacement in punching course at product 8, now the second positioning cylinder 608 work, the first locating piece 610 stretches out and is close to and locates jaw 142 in positioning seat 610, the both sides of positioning seat 143, now the 3rd positioning cylinder 611 work, the second locating piece 606 stretches out and is regulated, after adjusting, make the bottom of the second locating piece 606 and the upper surface of product to be processed 8 be close to, then the 4th positioning cylinder 607 work, the output of the 4th positioning cylinder 607 drive by skewback 614 that the 3rd locating pieces 612 stretch out and with the bottom surface butt of product 8, then pressurized cylinder 602 work, by guide post 603 drive stamping dies 604 descend and with the upper surface of product 8, contact (this staking punch with above-mentioned the second locating piece 606 interference, the staking punch 605 that is positioned at stamping die 604 inside stretches out, and carry out jet-bedding work.
After jet-bedding, total motor 16 works on, make displacement indexing rotary table 19 turn over a station corresponding with slotting unit 7, motor 703 work drive shaft 704 and the milling cutter 705 be connected with main shaft 704 rotate, drive on first line slide rail 706 of the first take-up housing 702 on the first mount pad 702 and move by stroke cylinder 701, complete thus the groove milling of diverse location on product 8.
After groove milling, total motor 16 works on, make displacement indexing rotary table 19 turn over a station corresponding with aperture machining cell 8, as shown in Figure 9, by the first servomotor 804 and the first lead screw transmission mechanism (not shown), drive the second take-up housing 802 to do the front and back rectilinear motion on the second line slide rail 801, complete the deep processing of aperture on product 8 by motor 803 and drill bit, realized that by the second servomotor 807 and the second lead screw transmission mechanism the 3rd take-up housing 808 makes upper and lower rectilinear motion on the 3rd line slide rail 806, drive motor 803 and drill bit complete the processing to the aperture of diverse location on product 8 thus.
As shown in Figure 2, after the aperture completion of processing, total motor 16 works on, make displacement indexing rotary table 19 turn over a station and with to go out material unit corresponding, now the output of a location cylinder 141 starts and drives location jaw 142 to move, thereby realizes the separation of product 8 between location jaw 142 and positioning seat 143, and discharging cylinder 10 starts and drives its output to contact with product 8, product 8 is fallen on tapping channel plate 13, thereby realize whole process.
The above-mentioned whole course of work all loops by many groups positioning and clamping mechanism, until the whole conveyings of product 8 on transfer passage 1 are complete, the processing of all products is just finished.
Above description is explanation of the invention, is not that limited range of the present invention is referring to claim, in the situation that, without prejudice to basic structure of the present invention, the present invention can do any type of modification to the restriction of invention.
Claims (9)
1. a lock body automatic machining device, it is characterized in that: comprise frame (15) and be arranged at the rolling disc assembly on frame (15), many group positioning clamp units (14) are along the circumferential directions of described rolling disc assembly, be positioned on described frame (15), periphery in described rolling disc assembly, arrange in the counterclockwise direction location feeding unit material (3), the first automatic drilling unit (401), position, hole automatic detection unit (5), automatic jet-bedding unit (6), slotting unit (7), the second automatic drilling unit (402), the automatic machining cell of aperture (8), the 3rd automatic drilling unit (403) and go out material unit.
2. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: described rolling disc assembly comprises the total motor (16) that is installed on frame (15) inside, the output of described total motor (16) connects protractor (18) by transmission mechanism (17), is positioned at device displacement indexing rotary table (19) on the output shaft of described protractor (18).
3. a kind of lock body automatic machining device as claimed in claim 1 or 2, it is characterized in that: described positioning clamp unit (14) comprises the first positioning cylinder (141), the output of described the first positioning cylinder (141) connects location jaw (142), be positioned at a side of described location jaw (142), at the upper also affixed positioning seat (143) of described displacement indexing rotary table (19).
4. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: described location feeding unit material (3) comprises pillar (301), the first installing plate (307) and the second installing plate (306) in two orthogonal layouts of upper unit of described pillar (301), place, right angle in described the first installing plate (307) and the second installing plate (306) formation, at upper returning apparatus the 3rd installing plate (308) of described pillar (301), the 3rd installing plate (308) forms the gap of carrying for product (8) with an end of the first installing plate (307); At a side device displacement cylinder (302) of described the first installing plate (307), the output connected positioning plate (303) of displacement cylinder (302), have the opening (304) matched with product (8) size on described location-plate (303); At a side device feeding cylinder (305) of described the second installing plate (306), the output of described feeding cylinder (305) is connected with feeding push rod (309).
5. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: position, described hole automatic detection unit comprises Bracket for Inspection (501), detect the end that cylinder (508) is fixed in described Bracket for Inspection (501), output device push pedal (507) at described detection cylinder (508), described push pedal (507) is affixed with the first connecting plate (504), the second connecting plate (503) is fixed in a side of described the first connecting plate (504) and is vertical with it, test rod (502) through-going device is on described the first connecting plate (504), in the upper returning apparatus detecting sensor (505) of described the second connecting plate (503).
6. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: described automatic jet-bedding unit comprises support (601), described support (601) is " C " font, upper unit pressurized cylinder (602) at described support (601), the output of described pressurized cylinder (602) runs through support (601) and connects stamping die (604), staking punch (605) is set on stamping die (604), be positioned at the two ends of described pressurized cylinder (602), the symmetrical mounting guide post (603) also on the top of described support (601); Be positioned at sidepiece symmetrical mounting second positioning cylinder (608) of described support (601), the output of the second positioning cylinder (608) connects the first locating piece (610) through-going device in the positioning seat (610) of support (601) sidepiece; Be positioned between two positioning seats (610), at upper returning apparatus the 3rd positioning cylinder (611) of described support (601), the output of described the 3rd positioning cylinder (611) connects the second locating piece (606); Bottom returning apparatus the 4th positioning cylinder (607) at support (601), the output of the 4th positioning cylinder (607) connects skewback (614), described skewback (614) is installed on base (613) inside, and it is inner and in described skewback (614) butt that an end of the 3rd locating piece (612) stretches into described base (613).
7. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: described slotting unit comprises the first mount pad (707), the top of described the first mount pad (707) is symmetrical arranged the first line slide rail (706), the first take-up housing (702) is slidably connected on described the first line slide rail (706), one side device motor (703) of described the first take-up housing (702), the output of described motor (703) is connected with milling cutter (705) by main shaft (704); Be positioned between two first line slide rails (706) stroke cylinder (701) also is set, the output of described stroke cylinder (701) is connected with the sidepiece of described the first take-up housing (702).
8. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: described aperture machining cell comprises the second line slide rail (801) be arranged symmetrically with, the second take-up housing (802) that is slidably connected on described the second line slide rail (801), described the second take-up housing (802) is connected with the output of the first servomotor (804) by the first lead screw transmission mechanism; Be positioned at affixed second mount pad in top (805) of described the second take-up housing (802), in the second mount pad (805) internal vertical symmetrical mounting the 3rd line slide rail (806), the 3rd take-up housing (808) is connected with the output of the second servomotor (807) by the second lead screw transmission mechanism; At the sidepiece returning apparatus motor mount (809) of described the 3rd take-up housing (808), the upper device motor (803) of motor mount (809), the output of motor (803) connects drill bit.
9. a kind of lock body automatic machining device as claimed in claim 1, it is characterized in that: describedly go out material unit and comprise that the described discharging bearing of rack-mounted discharging bearing (12) (12) and tapping channel plate (13) are affixed, erection support (11) is affixed with the top of described discharging bearing (12), and discharging cylinder (10) is installed on described erection support (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310454745.0A CN103495867B (en) | 2013-09-30 | 2013-09-30 | A kind of lock body automatic processing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310454745.0A CN103495867B (en) | 2013-09-30 | 2013-09-30 | A kind of lock body automatic processing device |
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| CN103495867B CN103495867B (en) | 2015-09-16 |
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