CN202126230U - Full-automatic device for detecting length of pin shaft - Google Patents
Full-automatic device for detecting length of pin shaft Download PDFInfo
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- CN202126230U CN202126230U CN2011201808120U CN201120180812U CN202126230U CN 202126230 U CN202126230 U CN 202126230U CN 2011201808120 U CN2011201808120 U CN 2011201808120U CN 201120180812 U CN201120180812 U CN 201120180812U CN 202126230 U CN202126230 U CN 202126230U
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Abstract
The utility model relates to a full-automatic device for detecting the length of a pin shaft. The full-automatic device comprises a square plate, wherein a motor flange is arranged on the upper surface of the square plate; a position detecting mechanism is arranged above the motor flange and comprises a rotary disc and a scale division opening sensor; scale division openings are uniformly arranged at the edge of the rotary disc; the scale division opening sensor is arranged near the rotary disc; a plurality of detection station holes are uniformly arranged on the rotary disc and used for placing the pin shaft; the quantity of the scale division openings is the same as that of the detection station holes; a stepping motor is arranged under the motor flange and penetrates through the square plate and the motor flange to drive the rotary disc to rotate; a feeding mechanism, an initial detection mechanism, a precise detection mechanism and an air blowing mechanism are arranged at the periphery of the rotary disc; and an air cylinder component is also arranged on the square plate and positioned at the edge of the motor flange. The utility model has the advantages that the full-automatic device has high detection speed and high detection precision.
Description
Technical field
The utility model relates to a kind of checkout equipment, relates in particular to a kind of full-automatic bearing pin device for detecting length, be applicable to the batch of small dimension bearing pin class part, at a high speed, the measurement of pinpoint accuracy.
Background technology
My company produces bearing pin class part, product small and exquisite (freezer compressor is used piston pin), and accuracy requirement is high, and output is big, answers main engine plants to require simultaneously: length dimension needs full inspection.Adopted artificial vernier caliper measurement and artificial dial gauge to detect in the past; The drawback of these measuring methods is: one, labor capacity is big; No matter ten thousand refrigerator piston pins of the present monthly output 600-800 of my company are to measure with vernier caliper or dial gauge, all need a large amount of human resources; With relevant auxiliary facility, therefore increase production cost greatly; Two, efficient is slow, and before 2008, linear measure longimetry is exactly the bottleneck operation that my company's refrigerator piston pin output promotes, and produces line productive capacity for cooperating, and need recruit the workman of a large amount of detection length, still, has still satisfied not product line production capacity demand; Three, detect the quality instability,, cause the waste of the means of production because the restriction of the drawback of peopleware and production management always has the fraction substandard product to flow into next procedure, and the complaint of client's defective products.Therefore it is imperative to develop a kind of efficient, high-precision measurement mechanism.
The utility model content
The purpose of the utility model provides a kind of efficient of bearing pin detection and full-automatic bearing pin device for detecting length of degree of accuracy of improving.
For reaching the technical scheme that above-mentioned utility model purpose the utility model adopted be:
Full-automatic bearing pin device for detecting length; It is characterized in that the side's of comprising plate, said side's plate upper surface is installed motor flange, and the motor flange top is equipped with position detecting mechanism; Said position detecting mechanism comprises that the edge is evenly distributed with near the rotating disk calibration gap inductor with being installed in said rotating disk of calibration gap; The detection station hole that is shaped on a plurality of even distributions on the said rotating disk and is used to place bearing pin, wherein the calibration gap equates with the quantity that detects the station hole, stepper motor is installed in said motor flange below; The step motor shaft side of passing plate and motor flange drive dial rotation; Feed mechanism, initial survey mechanism, smart inspection mechanism and inflatable body are installed around the said rotating disk, cylinder assembly also is installed on square plate, said cylinder assembly is positioned at the edge of motor flange.
In the technique scheme, said feed mechanism comprises the material loading support that is fixed on the motor flange, and the material loading pipeline that import is connected with vibrating disk is installed on the material loading support.
In the technique scheme, said initial survey mechanism comprises the initial survey column that is fixed on the motor flange, is fixed with insulcrete on the initial survey column; Be shaped on through hole on the insulcrete, through hole is provided with threaded rod, and said insulcrete upper surface is provided with conducting block; One end of said threaded rod passes conducting block and is provided with the nut that can contact with said conducting block, and wherein conducting block and nut all are connected with lead, and lead is connected with the alarm controller of pick-up unit; The said threaded rod other end is shaped on groove; The position of groove is corresponding with one of them position in a plurality of detection stations hole, and axle is installed in the groove, and axle is provided with bearing.
In the technique scheme; The said smart mechanism that examines comprises the casing that is installed on the motor flange; Be provided with regulating block in the casing, wherein regulating block partly exposes casing, and the position of said regulating block is regulated by vertical adjusting screw(rod) that is installed in the casing top and the lateral adjustments tie down screw that is installed in the casing sidepiece jointly; The said regulating block that exposes casing is partly installed touch sensor, and the contact jaw of said touch sensor is corresponding with one of them position in said a plurality of detection stations hole.
In the technique scheme, the screw head of said lateral adjustments tie down screw contacts with the screw thread of said vertical adjusting screw(rod) mutually.
In the technique scheme, said cylinder assembly comprises the cylinder on the side's of being fixed on plate, and slide plate is installed on the cylinder axis, is shaped on the waste product hole on the slide plate, and sliding skateboard can make the waste product hole corresponding with one of them position in said a plurality of detection stations hole.
In the technique scheme, said inflatable body comprises the air blowing support that is fixed on the motor flange, on the air blowing support cylinder manifold is installed; Be shaped on gas channel in the cylinder manifold; The top of cylinder manifold is shaped on air admission hole, and the bottom of cylinder manifold is shaped on certified products inflatable mouth and waste product inflatable mouth, and said certified products inflatable mouth is corresponding with the position in certified products hole; Said certified products hole is positioned on the motor flange; Corresponding with one of them position in said a plurality of detection stations hole, and be connected with the certified products output channel of pick-up unit, said waste product inflatable mouth is corresponding with the position in said waste product hole.
In the technique scheme, said touch sensor is digital touch sensor.
The present technique scheme automatically detects bearing pin length, and through touch sensor bearing pin is carried out contact induction and measure, and has significantly improved efficient and degree of accuracy that bearing pin detects.
Description of drawings
Fig. 1 is the assembly drawing of the utility model embodiment;
Fig. 2 is the structure for amplifying synoptic diagram of initial survey mechanism among Fig. 1;
Fig. 3 is the structure for amplifying synoptic diagram of inflatable body among Fig. 1;
Fig. 4 is a smart structure for amplifying synoptic diagram of examining mechanism among Fig. 1;
Fig. 5 is the structure for amplifying synoptic diagram of cylinder assembly among Fig. 1.
Embodiment
Further specify below in conjunction with the embodiment of accompanying drawing the utility model:
As shown in Figure 1, full-automatic bearing pin device for detecting length, the side's of comprising plate 1; Side's plate 1 upper surface is installed motor flange 2; Motor flange 2 tops are equipped with position detecting mechanism 4, and position detecting mechanism 4 comprises rotating disk 41, and rotating disk 41 edges are shaped on equally distributed a plurality of calibration gap; On motor flange 2, calibration gap inductor 44 is installed, is used for when sensing the calibration gap, controlling stepper motor break-off 1 second near the place of dish 41.On rotating disk 41, also be shaped on equally distributed a plurality of detection stations hole 42, wherein detect station hole 42 and equate with the quantity of calibration gap, each detects station hole 42 and is used to place a bearing pin 9.
Below motor flange 2, stepper motor is installed; Step motor shaft 43 side's of passing plates 1 are with motor flange 2 and drive rotating disk 41 rotations; Feed mechanism 5, initial survey mechanism 6, smart inspection mechanism 7 and inflatable body 3 are installed around the rotating disk 41; On square plate 1, cylinder assembly 3 is installed also, cylinder assembly 3 is positioned at the edge of motor flange 2.
As shown in Figure 2, initial survey mechanism 6 comprises the initial survey column 61 that is fixed on the motor flange 2, is fixed with insulcrete 65 on the initial survey column 61; Be shaped on through hole on the insulcrete 65, through hole is provided with threaded rod 66, and the upper surface of insulcrete 65 is provided with conducting block 62; Threaded rod 66 threaded ends pass conducting block 62, pass threaded rod 66 terminations of conducting block 62 nut 63 is installed, and wherein conducting block 62 all is connected with lead 64 with nut 63; Lead is connected with the alarm controller of pick-up unit, and when operate as normal, conducting block 62 contacts with nut 63; Threaded rod 66 other ends are shaped on groove; The position of groove is corresponding with one of them position in a plurality of detection stations hole 42, and axle 67 is installed in the groove, and axle 67 is provided with bearing 68.
As shown in Figure 4; The smart mechanism 7 that examines comprises the casing 78 that is installed on the motor flange 2; Be provided with regulating block 71 in the casing 78, wherein the part of regulating block 71 is exposed outside the casing 78, and the position of regulating block 71 is regulated by vertical adjusting screw(rod) that is installed in casing 78 tops 74 and the lateral adjustments tie down screw 75 that is installed in casing 78 sidepieces jointly; And the screw head of lateral adjustments tie down screw 75 contacts with the screw thread of vertical adjusting screw(rod) 74 mutually; Play better positioning action, expose casing 78 outer regulating block 71 parts installations and connect digital touch sensor 73, the contact jaw of digital touch sensor 73 is corresponding with one of them position in a plurality of detection stations hole 42.
As shown in Figure 5; Cylinder assembly 3 comprises the cylinder 31 on the side's of being fixed on plate 1, and slide plate 32 is installed on the cylinder axis, is shaped on waste product hole 33 on the slide plate 32; After cylinder axis affected slide plate 32 to slide into ad-hoc location, one of them in waste product hole 33 and a plurality of detection stations hole 42 communicated.
As shown in Figure 3, inflatable body 8 comprises the air blowing support 81 that is fixed on the motor flange 2, and cylinder manifold 82 is installed on the air blowing support 81; Be shaped on gas channel 83 in the cylinder manifold 82; The top of cylinder manifold 82 is shaped on air admission hole 86, and the bottom of cylinder manifold 82 is shaped on certified products inflatable mouth 84 and waste product inflatable mouth 85, and certified products inflatable mouth 84 is corresponding with the position in certified products hole; The certified products hole is positioned on the motor flange 2; Corresponding with one of them position in a plurality of detection stations hole 42, and be connected with the certified products output channel of pick-up unit, waste product inflatable mouth 85 is corresponding with the position in waste product hole 33.
The principle of work of present technique scheme is following: under the effect of vibrating disk; Bearing pin gets into from material loading pipeline 51 and detects station hole 42; Stepper motor drives rotating disk 41 rotations simultaneously, and rotating disk 41 revolutions are crossed a calibration gap, and calibration gap inductor 44 is sensed back control step motor and suspended 1 second.When the bearing pin in entering detection station hole 42 is transferred to the position (being initial survey mechanism 6) at threaded rod 66 places; If bearing pin 9 length overgauge spare length, threaded rod 66 will be by jack-up, and conducting block 62 does not contact with nut 63; Formation is opened circuit; To trigger alarm controller this moment, and alarm controller stops the everything of this device when reporting to the police, need artificial treatment.The purpose of this initial survey mechanism 6 is the safety of the next testing agency of protection, prevents that long material from causing damage to equipment.When after bearing pin 9 is through initial survey mechanism 6, forwarding the position (the promptly smart mechanism 7 that examines) at digital touch sensor 73 places to; If bearing pin 9 length are less than standard component length; The contact jaw of then digital touch sensor 73 does not reach bearing pin 9, is estimated as waste product, when waste product forwards the position at waste product inflatable mouth 85 places to; Cylinder axis affects slide plate 32 to slide into ad-hoc location; Waste product hole 33 is communicated with the detection station hole 42 of placing waste product, and waste product gets into waste product hole 33 under the air-flow effect that waste product inflatable mouth 85 blows out, finally arrive the waste recovery box; If bearing pin 9 length equal standard component length, the contact jaw of then digital touch sensor 73 touches bearing pin 9, is estimated as certified products; When certified products forwarded the position at waste product inflatable mouth 85 places to, cylinder 31 was failure to actuate, 33 sealings of waste product hole; Certified products are rotated further so; Until to certified products inflatable mouth 84 (being the position in certified products hole), certified products get into the certified products hole under the air-flow effect that certified products inflatable mouth 84 blows out, finally arrive the certified products box.And the locking of connection wherein adjuster bar 76 is fixing with correction block 77 through holding screw 72; The effect of this mechanism is to regulate the position of proofreading and correct block 77 through connecting locking adjuster bar 76; Measure the diameter Different products to be implemented in same rotating disk 41, guarantee that the product of different size all is vertical placement on the measuring position.
More than describe the preferred embodiment of the utility model in detail.The ordinary skill that should be appreciated that this area need not creative work and just can make many modifications and variation according to the design of the utility model.Therefore, all technician in the art according to the design of the utility model on the basis of existing technology through the available technical scheme of logical analysis, reasoning, or a limited experiment, all should be in determined protection domain by claims.
Claims (8)
1. full-automatic bearing pin device for detecting length; It is characterized in that the side's of comprising plate (1); Said side's plate (1) upper surface is installed motor flange (2); Motor flange (2) top is equipped with position detecting mechanism (4), and said position detecting mechanism (4) comprises that the edge is evenly distributed with the rotating disk of calibration gap (41) and is installed near the calibration gap inductor (44) of said rotating disk (41), a plurality of detection stations holes (42) that are shaped on even distribution on the said rotating disk and are used to place bearing pin; Wherein the calibration gap equates with the quantity that detects station hole (42); Stepper motor is installed in said motor flange (2) below, and step motor shaft (43) side's of passing plate (1) and motor flange (2) drive rotating disk (41) and rotate, and feed mechanism (5), initial survey mechanism (6), smart inspection mechanism (7) and inflatable body (8) are installed around the said rotating disk (41); Cylinder assembly (3) also is installed on square plate (1), and said cylinder assembly (3) is positioned at the edge of motor flange (2).
2. full-automatic bearing pin device for detecting length according to claim 1 is characterized in that said feed mechanism (5) comprises the material loading support (52) that is fixed on the motor flange (2), is equipped with the material loading pipeline (51) that import is connected with vibrating disk on the material loading support (52).
3. full-automatic bearing pin device for detecting length according to claim 2 is characterized in that said initial survey mechanism (6) comprises the initial survey column (61) that is fixed on the motor flange (2), is fixed with insulcrete (65) on the initial survey column (61); Insulcrete is shaped on through hole on (65); Through hole is provided with threaded rod (66), and said insulcrete (65) upper surface is provided with conducting block (62), and an end of said threaded rod (66) passes conducting block (62) and is provided with the nut (63) that can contact with said conducting block (62); Wherein conducting block (62) all is connected with lead (64) with nut (63); Lead is connected with the alarm controller of pick-up unit, and said threaded rod (66) other end is shaped on groove, and the position of groove is corresponding with one of them position in a plurality of detection stations holes (42); Axle (67) is installed in the groove, and axle (67) is provided with bearing (68).
4. full-automatic bearing pin device for detecting length according to claim 3; It is characterized in that said smart inspection mechanism (7) comprises the casing (78) that is installed on the motor flange (2); Be provided with regulating block (71) in the casing (78); Wherein regulating block (71) part is exposed casing (78); The position of said regulating block (71) is by the vertical adjusting screw(rod) (74) that is installed in casing (78) top and be installed in common adjusting of lateral adjustments tie down screw (75) of casing (78) sidepiece, and said regulating block (71) part of exposing casing (78) is installed touch sensor (73), and the contact jaw of said touch sensor (73) is corresponding with one of them position in said a plurality of detection stations holes (42).
5. full-automatic bearing pin device for detecting length according to claim 4 is characterized in that the screw head of said lateral adjustments tie down screw (75) contacts with the screw thread of said vertical adjusting screw(rod) (74) mutually.
6. full-automatic bearing pin device for detecting length according to claim 5; It is characterized in that said cylinder assembly (3) comprises the cylinder (31) on the side's of being fixed on plate (1); On cylinder (31) axle slide plate (32) is installed; Be shaped on waste product hole (33) on the slide plate (32), sliding skateboard (32) can make waste product hole (33) corresponding with one of them position in said a plurality of detection stations holes (42).
7. full-automatic bearing pin device for detecting length according to claim 6; It is characterized in that said inflatable body (8) comprises the air blowing support (81) that is fixed on the motor flange (2); Air blowing support (81) is gone up cylinder manifold (82) is installed, and is shaped on gas channel (83) in the cylinder manifold (82), and the top of cylinder manifold (82) is shaped on air admission hole (86); The bottom of cylinder manifold (82) is shaped on certified products inflatable mouth (84) and waste product inflatable mouth (85); Said certified products inflatable mouth (84) is corresponding with the position in certified products hole, and said certified products hole is positioned on the motor flange (2), and is corresponding with one of them position in said a plurality of detection stations holes (42); And be connected with the certified products output channel of pick-up unit, said waste product inflatable mouth (85) is corresponding with the position in said waste product hole (33).
8. full-automatic bearing pin device for detecting length according to claim 4 is characterized in that said touch sensor (73) is digital touch sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201808120U CN202126230U (en) | 2011-05-25 | 2011-05-25 | Full-automatic device for detecting length of pin shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201808120U CN202126230U (en) | 2011-05-25 | 2011-05-25 | Full-automatic device for detecting length of pin shaft |
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| Publication Number | Publication Date |
|---|---|
| CN202126230U true CN202126230U (en) | 2012-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201808120U Expired - Lifetime CN202126230U (en) | 2011-05-25 | 2011-05-25 | Full-automatic device for detecting length of pin shaft |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102538729A (en) * | 2011-05-25 | 2012-07-04 | 浙江三和机电科技有限公司 | Full-automatic pin shaft length detection device |
| CN103495867A (en) * | 2013-09-30 | 2014-01-08 | 无锡众望四维科技有限公司 | Lock body automatic machining device |
| CN103688634A (en) * | 2014-01-04 | 2014-04-02 | 夏云美 | Automatic rice seedling feeding controller of rice transplanter |
| CN103949407A (en) * | 2014-05-15 | 2014-07-30 | 陈先艇 | Full-automatic screening machine for refill capillary tube |
| CN103962310A (en) * | 2014-05-28 | 2014-08-06 | 罗信精密零件(上海)有限公司 | Full-automatic detection device and method for height and inner hole depth of pilot valve seat |
| CN104457660A (en) * | 2014-12-19 | 2015-03-25 | 苏州莱测检测科技有限公司 | Pin body length measurement device |
| CN104534999A (en) * | 2015-01-26 | 2015-04-22 | 宁波工程学院 | Device and method for detecting length of needle valves |
| CN106076867A (en) * | 2016-06-24 | 2016-11-09 | 金榀精密工业(苏州)有限公司 | Automatically through hole height finder |
| CN106423897A (en) * | 2016-11-07 | 2017-02-22 | 哈尔滨理工大学 | Bearing roller length detection and sorting device |
| CN108020141A (en) * | 2017-12-21 | 2018-05-11 | 无锡昌至盛机械制造有限公司 | A kind of device for ladder piece test |
| CN109530249A (en) * | 2018-12-03 | 2019-03-29 | 嵊州市远昌机械有限公司 | A kind of device for detecting length of hardware round tube finished product |
| CN110252681A (en) * | 2019-07-04 | 2019-09-20 | 佛山市精达信五金电器有限公司 | A kind of compressor pin shaft detector |
| CN110538814A (en) * | 2019-09-04 | 2019-12-06 | 首钢京唐钢铁联合有限责任公司 | steel bar sorting device |
| CN112340446A (en) * | 2021-01-07 | 2021-02-09 | 山东交通职业学院 | Turnover device is used in production of accurate axle |
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2011
- 2011-05-25 CN CN2011201808120U patent/CN202126230U/en not_active Expired - Lifetime
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102538729B (en) * | 2011-05-25 | 2014-12-03 | 浙江三和机电科技有限公司 | Full-automatic pin shaft length detection device |
| CN102538729A (en) * | 2011-05-25 | 2012-07-04 | 浙江三和机电科技有限公司 | Full-automatic pin shaft length detection device |
| CN103495867A (en) * | 2013-09-30 | 2014-01-08 | 无锡众望四维科技有限公司 | Lock body automatic machining device |
| CN103688634A (en) * | 2014-01-04 | 2014-04-02 | 夏云美 | Automatic rice seedling feeding controller of rice transplanter |
| CN103949407A (en) * | 2014-05-15 | 2014-07-30 | 陈先艇 | Full-automatic screening machine for refill capillary tube |
| CN103949407B (en) * | 2014-05-15 | 2016-08-17 | 陈先艇 | A kind of full-automatic screening machine of pen core capillary tube |
| CN103962310A (en) * | 2014-05-28 | 2014-08-06 | 罗信精密零件(上海)有限公司 | Full-automatic detection device and method for height and inner hole depth of pilot valve seat |
| CN103962310B (en) * | 2014-05-28 | 2016-02-24 | 罗信精密零件(上海)有限公司 | A kind of guide's valve seat height and bore depth fully-automated synthesis equipment and detection method |
| CN104457660A (en) * | 2014-12-19 | 2015-03-25 | 苏州莱测检测科技有限公司 | Pin body length measurement device |
| CN104534999B (en) * | 2015-01-26 | 2017-03-15 | 宁波工程学院 | A kind of detection means of needle-valve length and detection method |
| CN104534999A (en) * | 2015-01-26 | 2015-04-22 | 宁波工程学院 | Device and method for detecting length of needle valves |
| CN106076867A (en) * | 2016-06-24 | 2016-11-09 | 金榀精密工业(苏州)有限公司 | Automatically through hole height finder |
| CN106423897A (en) * | 2016-11-07 | 2017-02-22 | 哈尔滨理工大学 | Bearing roller length detection and sorting device |
| CN108020141A (en) * | 2017-12-21 | 2018-05-11 | 无锡昌至盛机械制造有限公司 | A kind of device for ladder piece test |
| CN109530249A (en) * | 2018-12-03 | 2019-03-29 | 嵊州市远昌机械有限公司 | A kind of device for detecting length of hardware round tube finished product |
| CN109530249B (en) * | 2018-12-03 | 2021-07-23 | 裘士兴 | Finished length detection device for hardware round pipe |
| CN110252681A (en) * | 2019-07-04 | 2019-09-20 | 佛山市精达信五金电器有限公司 | A kind of compressor pin shaft detector |
| CN110538814A (en) * | 2019-09-04 | 2019-12-06 | 首钢京唐钢铁联合有限责任公司 | steel bar sorting device |
| CN110538814B (en) * | 2019-09-04 | 2021-11-05 | 首钢京唐钢铁联合有限责任公司 | Steel bar sorting device |
| CN112340446A (en) * | 2021-01-07 | 2021-02-09 | 山东交通职业学院 | Turnover device is used in production of accurate axle |
| CN112340446B (en) * | 2021-01-07 | 2021-03-30 | 山东交通职业学院 | Turnover device is used in production of accurate axle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120125 Effective date of abandoning: 20141203 |
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| RGAV | Abandon patent right to avoid regrant |