CN103320932A - Preparation technique of yarn-dyed jacquard fabric with printing texture characteristic - Google Patents
Preparation technique of yarn-dyed jacquard fabric with printing texture characteristic Download PDFInfo
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- CN103320932A CN103320932A CN2013102745955A CN201310274595A CN103320932A CN 103320932 A CN103320932 A CN 103320932A CN 2013102745955 A CN2013102745955 A CN 2013102745955A CN 201310274595 A CN201310274595 A CN 201310274595A CN 103320932 A CN103320932 A CN 103320932A
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Abstract
The invention discloses a preparation technique of a yarn-dyed jacquard fabric with printing texture characteristic. The preparation technique comprises the following steps of: (1) designing patterns, and selecting and layering colors; (2) designing and manufacturing a fabric texture board; (3) preparing weaving and knitting; (4) weaving and knitting on a machine; and (5) producing a finished product. The types of multicolor jacquard fabric products can be enriched by adopting the weaving and knitting method, the jacquard fabric not only can be kept with bright color, rich gradient layout and strong stereoscopic impression, but also has fine and smooth patterns of printing products, and the patterns are diversified and strong in stereoscopic impression. The disadvantages of the jacquard fabric on the expressing methods of patterns with real flowers, characters and scenes can be made up for.
Description
Technical field
The present invention relates to a kind of preparation technology of jacquard fabric, relate in particular to the preparation technology that a kind of polychrome has the jacquard fabric of stamp textural characteristics.
Background technology
Common bunting manufacture method is divided into, dyeing, and stamp, yarn-dyed jacquard, they respectively have pluses and minuses, and the stained clot-h advantage: production method is simple, and cost is low.Shortcoming: color is single, and level is simple, generally uses and low-end product.The calico advantage: color is beautiful, the color levels are rich, and the decorative pattern exquisiteness is changeable, and pictorial style is various, and artistic feeling is strong.Color rendering, the polychrome stack is that it is peculiar.In realistic flowers, the personage has very big advantage on the pattern expression of landscape.Shortcoming: the product third dimension is poor, and it is single to be subjected to processing method to influence the use of identical product raw material, engraved roll cost height, and product plays quantitative height, does not have advantage under the form of current demand small lot multi-color.
Yarn-dyed jacquard refers to carry out jacquard weave again with regard to yarn being dyed different colors before weaving, and not only jacquard effect is remarkable but also rich color is soft for this type of fabric, is the expensive goods in the jacquard weave.Yarn-dyed fancy cloth is directly decorative pattern to be woven on the high-quality grey cloth, so its pattern can not wash off by water, has avoided calico to wash the shortcoming of look off more.Dyed jacquard product adopts the environmental protection dyeing and printing process, does not contain heavy metals such as aromatic amine and harmful As, Pb, Cd, green non-pollution.But, because yarn-dyed jacquard influences by processing method, its pattern expression of realistic flowers, personage, landscape a little less than, artistic feeling, fidelity are relatively poor.
Stamp and jacquard weave all have merits and demerits separately, but both have very big complementarity, if can utilize the principle of jacquard weaving, the fabric that development and Design is provided the stamp textural characteristics will be a very big innovation.
Summary of the invention
The object of the present invention is to provide a kind of weaving method of stamp textural characteristics, this weaving method can combine with jacquard weave by stamp, has complementary advantages, weave out have scientific and technological content, the novel jacquard fabric of artistic value, Practical Performance.
For achieving the above object, the technical solution used in the present invention is:
Have the preparation technology of the yarn-dyed jacquard fabric of stamp textural characteristics, comprise the steps:
(1), design, color are selected and layering: utilize scanner or digital camera that design material input computer is carried out manual drawing, design pattern; Decompose pattern according to weft yarn color tricks by image processing software, each weft yarn color is made an independently pattern;
(2), fabric card design and fabrication: representing the independently pattern that each weft yarn color is made, according to purity, lightness, saturation degree and the rgb value of color, utilize weaving CAD software screening merger to go out N color, generation meets the new pattern of jacquard process; Select suitable feedstock kind, thickness, through close, filling density and flower type size, calculate branching pin number and line lattice number; The width of cloth that weaving CAD software screening merger is gone out N color generation meets the new pattern of jacquard process, works out fabric tissue and imports computer in conjunction with product; According to parallel ratio, the picking order technological requirement of design, with weaving CAD software, generated monochromatic plan of weave representing each color parallel respectively, superposeing generates polychrome plan of weave composite diagram; With polychrome plan of weave composite diagram, input scale, throwing road, the color parameter that rockets generate the card file that meets all kinds of looms production forms;
(3), weave preparation: according to the requirement of technological design, different types of thickness raw material is coloured to tube;
(4), looming weaving: meeting the card file input loom of producing form, carry out test weaving; According to the market popularity look, adjust the color of filling yarn; The color warping of adjusting filling yarn, last machine, quilling or package weft yarn; Carry out the back arrangement according to the market demand;
(5), finished product is made.
Preferably, during the color separation in the above-mentioned step (2) the color control of each hierarchical diagram at 10～20.
In the above-mentioned step (2) through close be: during the several 12000 pin jacquards of large needle through close be 120 pieces/centimetre.
Compared with prior art, beneficial effect of the present invention is as follows:
1, the present invention takes full advantage of number and weaves, number is weaved has multiple characteristic and advantage: since the polychrome jacquard fabric used the colo(u)r breakup color separation and build organize models one by one correspondence carry out composition principle then and carry out number and weave, its fabric color is various, the texture levels are rich, change fine and smooth, both had higher scientific and technological content and artistic value, had very strong anti-counterfeit capability again.
2, weaving method of the present invention has enriched polychrome jacquard fabric product type: both kept the jacquard fabric color beautiful, and levels are rich, third dimension is strong, and raw material uses various, has stamp product decorative pattern exquisiteness simultaneously, and pictorial style is various, and artistic feeling is strong.Remedied jacquard fabric in realistic flowers, personage, the inferior position on the pattern expression of landscape.
3, in weaving method of the present invention, product rises quantitatively very little, can satisfy the requirement of current demand small lot multi-color, and the sample cost is low, and product development speed is fast.
4, the present invention is in realistic flowers, and the personage has possessed the characteristics of Photographic tapestry on the pattern expression effect of landscape.On color, can also create again.Compare with Photographic tapestry, as common fabric, the big purposes of its output wide non-only comparable as the Photographic tapestry of handicraft, owing to can be used as large batch of common fabric productive consumption, its cost advantage is more outstanding.
5, at the polychrome jacquard fabric of being produced by the present invention, has printed color gradual change ideal, realistic pattern is true to nature, the dim sense of enjoyable pattern is strong, visually can produce with look and knit diverse artistic effect, especially on drapery, because raw materials used use is various, can make the art pattern on this jacquard fabric produce special artistic effect and appreciate entertaining.
The specific embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art should understand that described embodiment only is used for helping to understand the present invention, should not be considered as concrete restriction of the present invention.
Have the preparation technology of the yarn-dyed jacquard fabric of stamp textural characteristics, the steps include:
(1), design, color is selected and layering;
(2), fabric card design and fabrication;
(3), weave preparation;
(4), looming weaving;
(5), finished product is made.
Wherein,
Step (1) design, color are selected with hierarchical process specific as follows:
Design: utilize scanner or digital camera that design material input computer is carried out manual drawing, design pattern.
Color is selected and layering: the pattern of many change color of color level more complicated, for the consideration of product effect and production cost is screened pattern required color tricks, draw required weft yarn color tricks (N cover) (some color can mix to finish by different colours parallel space), according to weft yarn color tricks by image processing software, as Photoshop etc., decompose pattern, each weft yarn color make one independently pattern (as need with five kinds of color parallels, just divide five independently patterns), contrast better simply pattern and also can be merged into a width of cloth pattern and carry out color separation.
Step (2) fabric card design and fabrication technology is specific as follows:
Color separation: representing the independently pattern that each weft yarn color is made, purity according to color, lightness, saturation degree and rgb value are (from the RGB color cube (according to general international standard, the span of R, G, B value is divided into 0～255 unit), utilize the weaving CAD software screening merger of specialty to go out N color, generation meets the new pattern of jacquard process.(the more voluminous product level of color that pattern divides is more true to nature more fine and smooth on the principle, but is subjected to production technology and weaving CAD software limitations, still will screen color, and is ideal at 10～20 through the color control of testing each hierarchical diagram.)
Technological design: select the suitable feedstock kind according to the purposes that product is different, thickness, through close, filling density, flower type size is calculated branching pin number, line lattice number.(through experiment, higher through filling density, the pattern fidelity, sophistication, stereovision is more good.What select for use is the several 12000 pin jacquards of large needle, through close be 120 pieces/centimetre, filling density is adjusted as required.)
The tissue design: the width of cloth that weaving CAD software screening merger is gone out N color generation meets the new pattern of jacquard process, work out fabric tissue and import computer (with reference to the preparation method of organizing of traditional picture brocade and Nanjing brocade in conjunction with the different purposes of product, paint method in conjunction with traditional shadow light artistic conception, work out 5 pieces and organized gradual change, organized gradual change for 8 pieces, organized gradual change for 10 pieces, organize gradual change for 20 pieces, organize gradual change for 32 pieces, tissues such as the double-colored gradual change of plain weave, and the input computer is set up tissue bank.(be total to M tissue.) go out the branch chromatic graph of N color in conjunction with the product thread count according to weaving CAD software screening merger, material combination, through screening, adjustment, the purity of each tissue of formative tissue chain storehouse and color, lightness, between one-to-one relationship, (long tissue is floated in the selection that colour purity is high in general, the low tissue of selecting floating length of purity, and colour purity slowly changes from high to low, the floating length of corresponding tissue also slowly shortens) set up the final chain storehouse of organizing thus, the N cover is organized the chain storehouse altogether.Consider the matching problem between each latitude tissue of jacquard fabric of multiple latitude, on tissue is selected for use, need become the multiple relation: as 5 pieces of gradual change tissues, 10 pieces of gradual change tissues, 20 pieces of gradual change tissues can use together.8 pieces of gradual change tissues, 16 pieces of gradual change tissues, 32 pieces of gradual change tissues can use together.5 pieces of gradual change tissues, 16 pieces of gradual change tissues can not play use.
Plan of weave generates: monochromatic plan of weave generates: represent new pattern that each color parallel and color separation finish respectively and through screening, adjust, respectively organizing of formative tissue chain storehouse is corresponding one by one, with weaving CAD software tissue is covered on the corresponding color, form monochromatic plan of weave, have a few barry dyeing lines just to generate the monochromatic plan of weave of several width of cloth.The polychrome plan of weave is synthetic: according to technological requirements such as the parallel ratio that designs, picking order, with weaving CAD software, generated monochromatic plan of weave representing each color parallel respectively, superposeing generates polychrome plan of weave composite diagram.
Be made into the card file: with polychrome plan of weave composite diagram, the input scale is thrown the road, and the parameters such as color that rocket generate the card file that meets all kinds of looms production forms
It is specific as follows that step (3) is weaved set-up procedure:
According to the requirement of technological design, variety classes thickness raw material is coloured to tube.Filling yarn carries out warping respectively, goes up machine, quilling or package weft yarn.
Step (4) looming weaving technology is specific as follows:
Draw a design: meeting the card file input loom of producing form, carry out test weaving.If any the flaw adjustment of just making amendment.
Color matching: according to the market popularity look, adjust the color of filling yarn.(satisfy the requirement of market small lot multi-color.A general flower polychrome.)
Weave: the color warping of adjusting filling yarn, last machine, quilling or package weft yarn.Weave.
The back arrangement: according to putting in order after the market demand, make product appearance, feel is better.
Applicant's statement, the person of ordinary skill in the field is on the basis of above-described embodiment, actual temp or content point value with above-described embodiment component, combined with the technical scheme of summary of the invention part, thereby the new number range that produces, also be one of record scope of the present invention, the application is no longer enumerated these number ranges for making specification simple and clear.
Claims (3)
1. have the preparation technology of the yarn-dyed jacquard fabric of stamp textural characteristics, it is characterized in that, comprise the steps:
(1), design, color are selected and layering: utilize scanner or digital camera that design material input computer is carried out manual drawing, design pattern; Decompose pattern according to weft yarn color tricks by image processing software, each weft yarn color is made an independently pattern;
(2), fabric card design and fabrication: representing the independently pattern that each weft yarn color is made, according to purity, lightness, saturation degree and the rgb value of color, utilize weaving CAD software screening merger to go out N color, generation meets the new pattern of jacquard process; Select suitable feedstock kind, thickness, through close, filling density and flower type size, calculate branching pin number and line lattice number; The width of cloth that weaving CAD software screening merger is gone out N color generation meets the new pattern of jacquard process, works out fabric tissue and imports computer in conjunction with product; According to parallel ratio, the picking order technological requirement of design, with weaving CAD software, generated monochromatic plan of weave representing each color parallel respectively, superposeing generates polychrome plan of weave composite diagram; With polychrome plan of weave composite diagram, input scale, throwing road, the color parameter that rockets generate the card file that meets all kinds of looms production forms;
(3), weave preparation: according to the requirement of technological design, different types of thickness raw material is coloured to tube;
(4), looming weaving: meeting the card file input loom of producing form, carry out test weaving; According to the market popularity look, adjust the color of filling yarn; The color warping of adjusting filling yarn, last machine, quilling or package weft yarn; Carry out the back arrangement according to the market demand;
(5), finished product is made.
2. the preparation technology with yarn-dyed jacquard fabric of stamp textural characteristics as claimed in claim 1 is characterized in that, the control of the color of each hierarchical diagram is at 10～20 during color separation in the described step (2).
3. the preparation technology with yarn-dyed jacquard fabric of stamp textural characteristics as claimed in claim 1 is characterized in that, in the described step (2) through close is: during the several 12000 pin jacquards of large needle through close be 120 pieces/centimetre.
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| CN104035963A (en) * | 2014-05-15 | 2014-09-10 | 江苏美罗家用纺织品有限公司 | Textile pattern database system |
| CN104032440A (en) * | 2014-06-23 | 2014-09-10 | 浙江理工大学 | Preparation process for compound digital crepe |
| CN104057742A (en) * | 2014-06-30 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Self-adaptive digital printing method and system |
| CN106757649A (en) * | 2016-12-12 | 2017-05-31 | 罗莱生活科技股份有限公司 | A kind of automatic system and method for replicating of jacquard fabrics line version |
| CN106777646A (en) * | 2016-12-09 | 2017-05-31 | 浙江理工大学 | A kind of 3 D stereo Ridge tracing method of fabric |
| CN109906963A (en) * | 2019-04-28 | 2019-06-21 | 东莞百宏实业有限公司 | A kind of two-layer compound necklace and its moulding process |
| CN109943955A (en) * | 2019-04-26 | 2019-06-28 | 桐乡市米伽家纺有限公司 | A kind of preparation process of pseudo-classic style fabric and its fabric of preparation |
| CN110588232A (en) * | 2019-09-23 | 2019-12-20 | 四川省丝绸科学研究院 | Sichuan brocade decorative picture fabric with vivid hairiness effect and design method thereof |
| CN110983546A (en) * | 2019-11-21 | 2020-04-10 | 上海永得商标包装印务有限公司 | Digital weaving method |
| CN114959987A (en) * | 2022-06-30 | 2022-08-30 | 浙江汇明提花织造股份有限公司 | Design method for texture process of group of warp jacquard brocade with flower-by-flower heterochromatic effect |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104035963A (en) * | 2014-05-15 | 2014-09-10 | 江苏美罗家用纺织品有限公司 | Textile pattern database system |
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| CN104057742A (en) * | 2014-06-30 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Self-adaptive digital printing method and system |
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| CN106757649A (en) * | 2016-12-12 | 2017-05-31 | 罗莱生活科技股份有限公司 | A kind of automatic system and method for replicating of jacquard fabrics line version |
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| CN109943955A (en) * | 2019-04-26 | 2019-06-28 | 桐乡市米伽家纺有限公司 | A kind of preparation process of pseudo-classic style fabric and its fabric of preparation |
| CN109906963A (en) * | 2019-04-28 | 2019-06-21 | 东莞百宏实业有限公司 | A kind of two-layer compound necklace and its moulding process |
| CN110588232A (en) * | 2019-09-23 | 2019-12-20 | 四川省丝绸科学研究院 | Sichuan brocade decorative picture fabric with vivid hairiness effect and design method thereof |
| CN110588232B (en) * | 2019-09-23 | 2021-06-18 | 四川省丝绸科学研究院有限公司 | Sichuan brocade decorative picture fabric with vivid hairiness effect and design method thereof |
| CN110983546A (en) * | 2019-11-21 | 2020-04-10 | 上海永得商标包装印务有限公司 | Digital weaving method |
| CN114959987A (en) * | 2022-06-30 | 2022-08-30 | 浙江汇明提花织造股份有限公司 | Design method for texture process of group of warp jacquard brocade with flower-by-flower heterochromatic effect |
| CN114959987B (en) * | 2022-06-30 | 2023-06-16 | 浙江汇明提花织造股份有限公司 | Design method of jacquard weaving process of warp jacquard brocade with effect of changing color by pattern |
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