CN105015247A - Decorative picture fabric produced through digital printing embroidery compound process and production method of fabric - Google Patents

Decorative picture fabric produced through digital printing embroidery compound process and production method of fabric Download PDF

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Publication number
CN105015247A
CN105015247A CN201510471950.7A CN201510471950A CN105015247A CN 105015247 A CN105015247 A CN 105015247A CN 201510471950 A CN201510471950 A CN 201510471950A CN 105015247 A CN105015247 A CN 105015247A
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China
Prior art keywords
fabric
embroidery
silk
digit printing
parallel
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CN201510471950.7A
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Inventor
韩万刚
朱烈
李勇
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Lucky Chance Silk Jia Fang Co Ltd Of Xiuqian City
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Lucky Chance Silk Jia Fang Co Ltd Of Xiuqian City
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Priority to CN201510471950.7A priority Critical patent/CN105015247A/en
Publication of CN105015247A publication Critical patent/CN105015247A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4078Printing on textile

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a decorative picture fabric produced through a digital printing embroidery compound process and a production method of the fabric. The fabric comprises base cloth, digital printing and embroidery, and the production method comprises the steps of firstly, base cloth production, wherein a raw material of the base cloth is made of spun silks and dope-dyed color polyester silks, and the basic structure is face-back-changing weave; secondly, digital printing of the fabric, wherein dye of digital printing is reactive dye; and thirdly, embroidery machining, embroidery machining is carried out on a specific pattern portion. The decorative picture fabric produced through the digital printing embroidery compound process can generate the allochroic embroidery-imitation effect, is good in layering and has the higher space pattern effect.

Description

A kind of digit printing embroidery combination process decoration painting fabric and production method thereof
Technical field
The invention belongs to field of textiles, relate to a kind of digit printing embroidery combination process decoration painting fabric.
Background technology
Decoration painting in the market mainly contains four classes: drawn by pigment, printed by digital photographic technology, by engraving on log metal, to be processed by braiding such as embroidery cross embroidery etc.Decoration painting wherein based on embroidery is commercially popular in recent years, hand embroidering is raw material usually with real silk, multi-color cord is drawn to embroider pin, then according to decorative pattern and the color of design in advance, concrete fabric is handled the needle, form various style, pattern, word by needle tracking, and be equipped with various a large amount of artistic technique.Because of its be a kind of uniqueness craftsmanship, have fine and smooth needle tracking, have very strong three-dimensional pattern effect, again because adopt real silk one fibrid raw material, there is high-grade luxurious decoration concept, firmly get consumer and like.
But the embroidery ornamental picture of suitability for industrialized production mostly adopts embroidery machine to make, needle tracking is coarse, stereovision is poor, and color transition is abundant not, and works subject matter is single, substantially based on landscape.
Summary of the invention
The present invention is directed to above shortcoming, providing a kind of appliqu epsilon embroidery decoration painting based on changing layer gradual change in table and float the imitative embroidery fabric of long tissue, by changing the floating long tissue of layer gradual change in table, realizing the object of the imitative hand embroidering effect producing gradient color.
For achieving the above object, the present invention takes following technical proposals to realize:
A kind of digit printing embroidery combination process decoration painting fabric, described fabric comprises:
Ji Bu, base cloth warp-wise raw material is spun silk, and broadwise raw material is spun silk and original liquid coloring color polyester silk; The structure of base cloth fabric is divided into two parts, and a part is that warp-wise spun silk and broadwise spun silk interweave, and adopts plain weave to become ground portion; A part is that warp-wise spun silk and broadwise original liquid coloring color polyester silk interweave, and adopts face-back-changing weave to become colored portion;
Stamp, carries out digit printing with reactive dye at scrim surfaces, and to the colouring of fabric ground portion, do not paint in flower portion; Digit printing is the soft profile of the background of virtualization, transition, sketches the contours of edge contour and some pattern in detail simultaneously;
Embroidery, fills out pin with floss silk and fills out the character pattern designed in the profile that digit printing sketches the contours.
Preferably, wherein spun silk is 1: 1 with the arrangement ratio of original liquid coloring color polyester silk in broadwise raw material.
As a kind of implementation method of the present invention, flower portion changes layer segment two parallel colors in showing different, can produce a kind of along broadwise gradual transition effect.
As another kind of implementation method of the present invention, the color of changing layer segment two parallels in flower portion table, respectively along warp-wise change, can make fabric on edge through upwards producing the effect of gradual transition.
The present invention also provides a kind of production method of aforesaid digit printing embroidery combination process decoration painting fabric, comprises the following steps:
Step a, woven base fabric take spun silk as warp-wise raw material, with spun silk and original liquid coloring color polyester silk for broadwise raw material; The structure of base cloth fabric is divided into two parts, and a part is that warp-wise spun silk and broadwise spun silk interweave, and adopts plain weave to become ground portion; A part is that warp-wise spun silk and broadwise original liquid coloring color polyester silk interweave, and adopts face-back-changing weave to become colored portion;
Step b, digit printing, carries out digit printing with reactive dye at scrim surfaces, and to the colouring of fabric ground portion, do not paint in flower portion; Digit printing is the soft profile of the background of virtualization, transition, sketches the contours of edge contour and some pattern in detail simultaneously;
Step c, embroidery, the interior floss silk of the profile that digit printing sketches the contours fills out the character pattern that pin fills out regulation.
Preferably, in step a, wherein in broadwise raw material, spun silk is 1: 1 with the arrangement ratio of original liquid coloring color polyester silk.
Further, in step a, in being shown in fabric construction by the parallel changing top layer, colored portion or nexine, change the position of layer, make fabric face expose the parallel color of required display.
Further, in step a, by the parallel that changes top layer, colored portion or the nexine floating length when top layer or nexine, to change color that fabric face exposes and the length that this color exists.
Further, in step b, digit printing stage, the base cloth starching of first will weave; Starching completes, and dries the laggard row digit printing of fabric; After stamp completes, first to fabric drying, after dyestuff drying, carry out decatize, evaporate rear destarch, washing, after completing, carry out shaping and drying again.
Further, in step c, the matting skill of handling needles is adopted to embroider.
In a word, beneficial effect of the present invention is:
Digit printing embroidery combination process decoration painting of the present invention, is made up of three parts, is respectively the digit printing of Ji Bu, scrim surfaces, and the embroidery in printed mark.
First adopt face-back-changing weave structure to knit with regard to base cloth, being changed by base cloth weft yarn or change the method for weft yarn arrangement or change the yarn color of flower portion parallel, making fabric on edge through upwards producing the effect of gradual transition; Or to right-hand member from the left end of fabric, the color of full flowering portion top layer parallel from flower portion, by reducing flower portion top layer parallel and increasing the flower portion nexine parallel method gradual transition in the floating length on surface to the color of full flowering portion nexine, thus produce a kind of along broadwise gradual transition effect, due to the floating length of top layer parallel can do very long, the length that can produce a kind of similar embroidery floats long-acting fruit, becomes one and spins embroidery style.
Then carry out digit printing to base cloth, because the ground portion of base cloth is that raw material plain weave is woven into spun silk, and the surperficial floating length in the colored portion of fabric is original liquid coloring color polyester silk, and the space between floating length is larger; Original liquid coloring color polyester silk can not be contaminated by reactive dye simultaneously, therefore can paint to fabric ground portion with reactive dye digit printing, and does not paint in flower portion.The pictorial style of digit printing is the soft profile of the background of virtualization, transition, will sketch the contours of edge contour and some pattern in detail for next step embroidery processing simultaneously.By this kind of style of digit printing, can enrich the subject matter of decoration painting, strengthen the stereovision of decoration painting, picture effect is more exquisite true to nature.
Finally in digit printing profile, fill out with floss silk the character pattern that pin fills out regulation.The location of embroidery is the profile according to sketching the contours of during digit printing on last stage, then fills up in outline line.Filled by embroidery, the reflecting feel of picture can be strengthened, make the pattern designed have the sensation of outstanding picture, be more added with third dimension.
In a word, the digit printing embroidery combination process decoration painting fabric produced by production method of the present invention can produce the imitative embroidery effect of gradient color, and stereovision is good, has very strong three-dimensional pattern effect.
Accompanying drawing explanation
Fig. 1 is base cloth face-back-changing weave structural model in the embodiment of the present invention 1.
Fig. 2 is the flow sheet of a decoration painting in the embodiment of the present invention 2.
Fig. 3 is the organization design figure of base cloth in the embodiment of the present invention 2.
Fig. 4 is network for location of embroidering in the embodiment of the present invention 2.
Detailed description of the invention
The present invention is based on and to change the production that layer gradual change float the appliqu epsilon embroidery decoration painting of the imitative embroidery fabric of long tissue in table and have three main flow, is woven base fabric, digit printing, embroidery respectively.
In the woven base fabric stage, first to carry out changing a layer gradual change in systemic circulation table and float long organization design.The step of organization design is: 1. determine to grow floating length Rmax most, the shortest floating long length Rmin; 2. determine that transition flies several S, namely each transition increase or minimizing S float length; 3. calculate transition hierachy number: n=(Rmax-Rmin)/2+1; 4. calculate period k:k=m/ (the Rmax+Rmin)/n of each level according to total organizine number m, illustrate that each transition level needs repetition k circulation; 5. list the floating long combination of each level: [Rmax Rmin], [Rmax-S Rmin+S], [Rmax-2S Rmin+2S] ... [RminRmax]; 6. face-back-changing weave figure and the ground portion plain weave figure of each level is drawn according to floating long combination; 7. face-back-changing weave figure is superposed with plain weave figure, complete organization design.
After organization design completes, also weft yarn arrangement will be designed.Two parallel raw materials that ground portion and warp plain weave interweave are spun silk, and a latitude is often knitted; Changing two parallel raw materials that layer interweaves in flower portion and warp table is original liquid coloring color polyester silks, and weft yarn arrangement, than 1 to 1, also can need to change according to figure, changes the color of two parallels, makes fabric produce gradient color along warp-wise.
Next step starts to weave, and woven equipment is large jacquard; The raw material weaving warp is spun silk, and the raw material of parallel is spun silk and original liquid coloring color polyester silk, arranges than being 1 to 1.After having weaved lower machine, carry out refining, the object of refining is come unstuck by spun silk, and after being sloughed by the remaining silk gum on spun silk surface, fabric can more soft, Yi Shangran.Shaping and drying after completing.
In the digit printing stage, the base cloth starching of first will weave, the object of starching makes fabric can anchor on fiber by dyestuff when digit printing, do not allow dyestuff imbibition simultaneously; Starching completes, and dries the laggard row digit printing of fabric, and digit printing carries out on the digital direct jet printing machine using reactive dye.After stamp completes, first to fabric drying, after dyestuff drying, carry out decatize, the object of decatize makes dyestuff color development, and dye molecule infiltrates set in fabric fibre.Evaporate rear destarch, washing, wash away unnecessary slurry and loose colour, after completing, carry out shaping and drying again.
At Embroidery Phase, the fabric location that first logarithmic code stamp is good, the step of location is: 1. using the outline line summit that stamp gets on as reference point; 2. measure the Distance geometry position relationship between each reference point; 3. the image file importing digit printing on embroidery CAD software carries out profile needle tracking; 4. can accurately along in actual contour edge according to the basic reference point recorded and position relationship checking contour needle tracking line; 5. on embroidery CAD software, determine embroidery withdrawal of needle initial point, on fabric, find corresponding withdrawal of needle initial point simultaneously, point out this point; 6. the withdrawal of needle initial point on embroidery machine is aimed at the withdrawal of needle initial point that fabric draws.So far, locate successfully.Then start embroidery machine and start embroidery, carry out necessary cutting after having embroidered, last mounting, makes decoration painting finished product.
Describe the present invention below in conjunction with the drawings and specific embodiments.
Embodiment 1
Fig. 1 is base cloth face-back-changing weave structural model in the present embodiment.As shown in Figure 1, Ji Bu is divided into four parts from left to right, is respectively 10th district, 20th district, 30th district, 40th district.In Fig. 1, the top of base cloth represents the top layer of base cloth, and bottom represents the nexine of base cloth.
Wherein, warp 5 is white spun silk, and parallel 1 and parallel 2 are white spun silk, are woven into ground portion with warp 5 plain weave; Parallel 3 and parallel 4 are original liquid coloring color polyester silk, to be woven into the parallel in colored portion with warp 5 with face-back-changing weave.
When 10th district, parallel 1 and parallel 2 interweave with warp 5 plain weave; Parallel 3 is floating long entirely, does not interweave with warp 5, is therefore hidden below by parallel 1,2, the color of the surface display parallel 3 of fabric; Parallel 4 is also floating long entirely, but backing is bottom fabric, therefore the color of the reverse side display parallel 4 of fabric; The floating length of parallel 3,4 is 4, represents that parallel 3,4 crosses over the width of 4 warps respectively.
When 20th district, parallel 1,2 still interweaves with warp 5 plain weave; Parallel 3, due to face-back-changing weave effect, interweaves with warp 5, sinks to bottom fabric from the fabric face in 10th district, therefore the color of fabric backing display parallel 3; Parallel 4, due to face-back-changing weave effect, interweaves with warp 5, bottom the fabric in 10th district, rise to fabric face, therefore the color of fabric face display parallel 4; The floating length of parallel 3,4 is 1 entirely, represents that parallel 3,4 only crosses over the width of 1 warp respectively.
When 30th district, parallel 1,2 still interweaves with warp 5 plain weave; Parallel 3, due to face-back-changing weave effect, interweaves with warp 5, bottom the fabric in 20th district, rise to fabric face, and therefore fabric face shows the color of parallel 3 again; Parallel 4, due to face-back-changing weave effect, interweaves with warp 5, sinks to bottom fabric from the fabric face in 20th district, therefore the color of fabric backing display parallel 4; The floating length of parallel 3,4 is 3 entirely, represents that parallel 3,4 crosses over the width of 3 warps respectively.
When 40th district, interleaving conditions is identical with 20th district, and parallel 1,2 still interweaves with warp 5 plain weave; Parallel 3, due to face-back-changing weave effect, sinks to bottom fabric from the fabric face in 30th district, therefore the color of fabric backing display parallel 3; Parallel 4, due to face-back-changing weave effect, rises to fabric face bottom the fabric in 30th district, therefore the color of fabric face display parallel 4.
According to said structure principle, change the position of layer in can being shown in the structure by change parallel 3 or parallel 4, make fabric face expose the parallel color of required display; The length of color that fabric face exposes and the existence of this color can be changed by changing parallel 3 or the parallel 4 floating length when top layer or nexine.
This institutional framework can be changed, change the method for weft yarn arrangement, change the yarn color of parallel 3 or parallel 4 by weft yarn, make fabric on edge through upwards producing the effect of gradual transition.Also can produce a kind of along broadwise gradual transition effect, namely from the left end of fabric to right-hand member, from the color of complete aobvious parallel 3 by reducing parallel 3 and increasing the method gradual transition of parallel 4 in the floating length on surface to the color entirely showing parallel 4.Due to the floating length of top layer parallel can do very long, the length that can produce a kind of similar embroidery floats long-acting fruit, becomes one and spins embroidery style.
Embodiment 2
The decoration painting of going boating with regard to a concrete lake surface is below described in detail.The fabrication processing of this decoration painting as shown in Figure 2.
First carry out changing a layer gradual change in systemic circulation table and float long organization design, make parallel red to black transition.
1. determine to grow floating length Rmax=8 most, the shortest floating long length Rmin=2;
2. determine that transition flies several S=2;
3. calculate transition hierachy number: n=(Rmax-Rmin)/2+1=4;
4. calculate the period k:m=1440 of each level according to total organizine number m, k=m/ (Rmax+Rmin)/n=36, illustrate that each transition level needs repetition 360 circulations;
5. list the floating long combination of each level: [82], [64], [46], [28];
6. face-back-changing weave figure and the ground portion plain weave figure of each level is drawn according to floating long combination;
7. face-back-changing weave figure is superposed with plain weave figure, complete organization design figure, as shown in Figure 3.
Determine fabric specification and raw material specification.Warp-wise: 1/120N/2 white spun silk, through close 600/10cm, total organizine number 14400, No. 120, porter, 5 penetrate.Broadwise: first latitude 75D/36f original liquid coloring dacron thread DTY redness, second latitude 75D/36f original liquid coloring dacron thread DTY black, the third latitude 30N/1 spun silk; Table filling density 210/10cm, the third latitude stops sled, total filling density 420/10cm.Weft yarn arrangement: first latitude: the third latitude: second latitude: the third latitude=1: 1: 1: 1.
Weave.Electronic jacquard machine is weaved, weft yarn arrangement.Start is weaved, the loom speed of a motor vehicle 300 ~ 450 revs/min.
After lower machine, refining, shaping and drying are carried out to base cloth.
Modulation slurry, to the starching of base cloth, then dries.
Direct injection digital decorating machine adopts reactive dye to the air brushing of base cloth, the pattern of air brushing be dusk the setting sun shine the landscape of lower lake surface, lake surface has a canoe.Wherein lake surface and the sunset clouds effect of virtualization Mongolian XML-Feed-JS-Feed, require that transparency is high, can not shelter from base cloth intrinsic colour completely; Little ship need sketch the contours of profile, requires that edge clear is accurate.
First dry after stamp completes, then evaporate, destarch, washing, last shaping and drying, prepare next procedure.
First locate before embroidery, as shown in Figure 4, a represents the ground portion on base cloth to network for location, is formed with plain weave by warp and parallel, and the raw material of its middle longitude parallel is all spun silk; B represents the colored portion on base cloth, and interweaved to change the floating long tissue of layer gradual change in systemic circulation table by warp and parallel, its middle longitude raw material is spun silk, and parallel raw material is original liquid coloring color polyester silk.C represents the pattern of digit printing, and the ground portion on base cloth is by the painted upper dye of straight printing; D represents embroidered part, with there being greatly light floss silk to fill out pin with the matting skill of handling needles in outline line g; E represents the summit at embroidery prelocalization mark; F represents the distance measured between summit, makes location more accurate.
Mark the summit e in the profile corner of canoe on base cloth; Measure the distance f between summit; Embroidery CAD software first imports the pattern file of institute's air brushing, makes matting needle tracking pin g according to canoe profile; According to the distance relation between the basic reference point that base cloth records, embroidery CAD software is checked drawn needle tracking line whether accurately to cover on base cloth in canoe profile; Embroidery CAD software is determined embroidery withdrawal of needle initial point, on fabric, finds corresponding withdrawal of needle initial point simultaneously, point out this point; Withdrawal of needle initial point on embroidery machine is aimed at the withdrawal of needle initial point that fabric draws.
Start embroidery machine, select black floss silk, start to carry out matting embroidery in canoe inside.Carry out cutting 13 after having embroidered, then mounting, complete decoration painting and make.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; the Method and Technology content of above-mentioned announcement can be utilized to make possible variation and amendment to technical solution of the present invention; therefore; every content not departing from technical solution of the present invention; according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all belong to the protection domain of technical solution of the present invention.

Claims (10)

1. a digit printing embroidery combination process decoration painting fabric, it is characterized in that, described fabric comprises:
Ji Bu, base cloth warp-wise raw material is spun silk, and broadwise raw material is spun silk and original liquid coloring color polyester silk; The structure of base cloth fabric is divided into two parts, and a part is that warp-wise spun silk and broadwise spun silk interweave, and adopts plain weave to become ground portion; A part is that warp-wise spun silk and broadwise original liquid coloring color polyester silk interweave, and adopts face-back-changing weave to become colored portion;
Stamp, carries out digit printing with reactive dye at scrim surfaces, and to the colouring of fabric ground portion, do not paint in flower portion; Digit printing is the soft profile of the background of virtualization, transition, sketches the contours of edge contour and some pattern in detail simultaneously;
Embroidery, fills out pin with floss silk and fills out the character pattern designed in the profile that digit printing sketches the contours.
2. decoration painting fabric according to claim 1, is characterized in that, wherein in broadwise raw material, spun silk is 1: 1 with the arrangement ratio of original liquid coloring color polyester silk.
3. decoration painting fabric according to claim 1, is characterized in that, flower portion changes layer segment two parallel colors in showing different.
4. decoration painting fabric according to claim 1, is characterized in that, the color of changing layer segment two parallels in flower portion table changes along warp-wise respectively.
5. a production method for digit printing embroidery combination process decoration painting fabric as claimed in claim 1, is characterized in that, comprise the following steps:
Step a, woven base fabric take spun silk as warp-wise raw material, with spun silk and original liquid coloring color polyester silk for broadwise raw material; The structure of base cloth fabric is divided into two parts, and a part is that warp-wise spun silk and broadwise spun silk interweave and adopt plain weave to become ground portion; A part is that warp-wise spun silk and broadwise original liquid coloring color polyester silk interweave, and adopts face-back-changing weave to become colored portion;
Step b, digit printing, carries out digit printing with reactive dye at scrim surfaces, and to the colouring of fabric ground portion, do not paint in flower portion; Digit printing is the soft profile of the background of virtualization, transition, sketches the contours of edge contour and some pattern in detail simultaneously;
Step c, embroidery, the interior floss silk of the profile that digit printing sketches the contours fills out the character pattern that pin fills out regulation.
6. production method according to claim 5, is characterized in that, in step a, wherein in broadwise raw material, spun silk is 1: 1 with the arrangement ratio of original liquid coloring color polyester silk.
7. production method according to claim 5, is characterized in that, in step a, changes the position of layer by the parallel changing top layer, colored portion or nexine in fabric construction in being shown, and makes fabric face expose the parallel color of required display.
8. production method according to claim 5, is characterized in that, in step a, by the parallel that changes top layer, colored portion or the nexine floating length when top layer or nexine, to change color that fabric face exposes and the length that this color exists.
9. production method according to claim 5, is characterized in that, in step b, and digit printing stage, the base cloth starching of first will weave; Starching completes, and dries the laggard row digit printing of fabric; After stamp completes, first to fabric drying, after dyestuff drying, carry out decatize, evaporate rear destarch, washing, after completing, carry out shaping and drying again.
10. production method according to claim 5, is characterized in that, in step c, adopts the matting skill of handling needles to embroider.
CN201510471950.7A 2015-04-21 2015-08-04 Decorative picture fabric produced through digital printing embroidery compound process and production method of fabric Pending CN105015247A (en)

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CN107099916A (en) * 2017-05-02 2017-08-29 浙江理工大学 Embroidery is creased the processing technology of integrated wearing fabric
CN107471760A (en) * 2017-08-09 2017-12-15 浙江联翔家居装饰股份有限公司 One kind discoloration embroidery wall cloth production technology
CN108265423A (en) * 2018-03-28 2018-07-10 浙江工贸职业技术学院 A kind of processing technology of Wenzhou embroidery embroidered cloth picture on surface
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CN112878072A (en) * 2021-01-13 2021-06-01 杭州飓发信息科技有限公司 Hair embroidery product and manufacturing method thereof

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107099916A (en) * 2017-05-02 2017-08-29 浙江理工大学 Embroidery is creased the processing technology of integrated wearing fabric
CN107471760A (en) * 2017-08-09 2017-12-15 浙江联翔家居装饰股份有限公司 One kind discoloration embroidery wall cloth production technology
CN111226004A (en) * 2017-10-17 2020-06-02 麻线解决方案有限公司 Identification of digital stains
CN108265423A (en) * 2018-03-28 2018-07-10 浙江工贸职业技术学院 A kind of processing technology of Wenzhou embroidery embroidered cloth picture on surface
CN112878072A (en) * 2021-01-13 2021-06-01 杭州飓发信息科技有限公司 Hair embroidery product and manufacturing method thereof

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Application publication date: 20151104