CN108085842B - Single-width positioning silk pattern fabric and production method thereof - Google Patents

Single-width positioning silk pattern fabric and production method thereof Download PDF

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Publication number
CN108085842B
CN108085842B CN201810011410.4A CN201810011410A CN108085842B CN 108085842 B CN108085842 B CN 108085842B CN 201810011410 A CN201810011410 A CN 201810011410A CN 108085842 B CN108085842 B CN 108085842B
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flower
cloth
designing
pattern
fabric
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CN108085842A (en
Inventor
凌良仲
孙仁斌
周卫东
王娟娟
于灿
刘莹莹
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Jiangsu Yueda Home Textile Co Ltd
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Jiangsu Yueda Home Textile Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses single-width positioning silk flower type cloth, wherein the flower width of the cloth is 150cm, the flower height is 220-240cm, the flower type takes a pen rose as a main material, and tencel and real silk are interwoven. The production method comprises the steps of designing the pattern and specification of the cloth, designing the texture process, drafting and weaving the jacquard loom and dyeing and finishing the fabric. The pattern fabric can realize the warp and weft heterochromatic effect, and the single-flower cloth-faced flower has the advantages of strong three-dimensional layering sense, vividness and stronger fashionability, completely breaks through the situation that the traditional cloth face presents a plurality of flower patterns, and forms stronger visual impact effect. The finished fabric has higher added value, can be made into high-grade wedding bedding, and has wider market prospect.

Description

Single-width positioning silk pattern fabric and production method thereof
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to single-width positioning silk pattern fabric and a production method thereof.
Background
The single-flower quilt surface is a wide-width fabric, the width of a flower area is large, the weft circulation is large, and the size of a single-flower position which can be woven is closely related to the number of needles of a weaving machine and the maximum number of weft insertion circulation. Summarizing the existing single-flower fabric style layout, there are basically three forms:
(1) the full free flower area: can represent various subjects, but is objectively limited by the number of available needles of the jacquard equipment, and rarely adopts the pattern.
(2) The symmetrical flower, including the big symmetrical flower in the center, the small symmetrical straight-edged flower on both sides, although it can reduce the required number of needles and enlarge the width of the pattern, it can only select the symmetrical decorative pattern, which is not easy to vividly and lively represent the beautiful postures of natural flower, grass, fish, bird, etc., but often appears rigid in form, the variety and specification are very mature immediately, the fabric appearance effect and product appearance will be directly influenced, the single flower layout is more applied in tablecloth and woven carpet.
(3) The flower comprises a central free flower and two symmetrical flowers on two sides, wherein the central free flower area is arranged at the center, the two symmetrical flower areas are arranged at two sides, and the two symmetrical straight flower areas are arranged at two sides. The center of the single-figured cloth office can properly adopt a free flower area, and the symmetrical flowers on the periphery (completely symmetrical or approximately completely symmetrical) are in continuous correspondence with the center, so that the single-figured cloth office has the effects of beautiful, vivid and stable form and great weight. The adoption of the form can provide favorable conditions for the design work of the pattern, reduce unnecessary constraint, lead the pattern design to be easy to express and scratch vivid natural subject matters, and play a role in determining the style and the appearance effect of the whole variety. The single-figured cloth is also applied to tablecloths and woven carpets. The width of the central free flower of the single-figured cloth office is at most 1 meter, and the flower type has symmetry requirement, so that the single-figured cloth office is not adopted in bed sets.
Aiming at the market demand of high-grade wedding bedding fabrics, the single-width positioning silk flower type fabric capable of being used as a home textile suite is developed by adopting a single-flower cloth office in a full-free flower area, so that the demand of high-grade wedding bedding of consumers is met.
Disclosure of Invention
In view of the market demand of high-grade wedding bedding fabrics, the invention provides single-width positioning silk flower type cloth, wherein the flower width of the cloth is 150cm, and the flower height is 220-240 cm.
The pattern of the fabric provided by the invention takes the rose as a main material, and adopts tencel and real silk to be interwoven.
The invention also relates to a production method of the single-width positioning silk flower type cloth, which comprises the following steps:
(1) designing the pattern and specification of the cloth;
(2) designing a texture process;
(3) drafting and weaving for jacquard weaving;
(4) and (6) dyeing and finishing the fabric.
The flower type design in the step (1) aims at wedding and joyous occasions, and single positioning flowers are designed; the specification design selects the same raw material collocation as the heterochromatic silk fabric, and the tencel and the real silk are interwoven.
Preferably, the design of the flower type of the cloth provided by the invention takes the peony as a main material.
Inputting the designed pattern into a computer, and designing the texture process through Zhejiang longitude and latitude CAD software, wherein the step (2) comprises the following steps:
organization design: the flower type is divided into three layers, namely, flower, shading and ground in sequence from top to bottom, and each layer is expressed by selecting a proper tissue according to the dynamic light and shade characteristics of the flower;
designing a pattern plate: the odd-even columns of the artistic conception are separated from each other, the artistic conception forms two sections A/B which are independent from each other, the artistic conception of the two sections A/B is designed and organized, and a pattern plate is generated, and the pattern plate is designed and selected to be reversely woven.
When the flowers are peonies, the flowers adopt 12 flying weft-faced satins, the five-time weft-faced reinforcement at two points is performed in sequence, the ground weave adopts eight flying weft-faced satins, the two-time weft-faced reinforcement at two points is performed in sequence, and the ground weave adopts five flying warp-faced satins.
The drafting and weaving of the jacquard loom in the step (3) are to split the jacquard weaving pattern needle, and the odd number and the even number are respectively sorted and classified; then drawing needles from the mounting segments, drawing even-numbered needles from the odd-numbered segments, and making empty penetration; odd needles are extracted from even sections and are penetrated in a vacant way.
And (4) dyeing the dyeing and finishing fabric in the step (4) by adopting a two-bath method, dyeing tencel by adopting reactive dye, and then dyeing real silk by adopting acid dye.
The invention has the technical effects that: the pattern fabric can realize the effect of warp and weft heterochromatic colors. The production method ensures that the 'single-flower' cloth-faced flower has strong three-dimensional layering sense, is lifelike and presents stronger fashionability, completely breaks through the situation that the traditional cloth face presents a plurality of flower patterns, and forms stronger visual impact effect. The finished fabric has higher added value, can be made into high-grade wedding bedding, and has wider market prospect.
The preferable design of the flower type takes the peony as the main material. Peony is recognized as 'king of flowers' and 'national beauty and natural fragrance' since ancient times due to the quality of large flowers, bright color, rich fragrance and elegant quality, and squats the head of the group of flowers, which is always regarded as a symbol of richness, luckiness, happiness and prosperity by people in our country, and peony is also a material applied more in the flower type of bed products. Two big, two small and four peony flowers float on the surface layer, struggle for gorgeous, the zigzag ribbon hides the flower bottom in dark, large open lands are left on two sides, the space of the reverie is starkly, and a true-to-real beautiful landscape combining classical and modern is just like a pair of classical and modern.
Detailed Description
The present invention is further described with reference to specific examples to enable those skilled in the art to better understand the present invention and to practice the same, but the examples are not intended to limit the present invention.
The invention relates to a production method of single-width positioning silk flower type cloth, which is characterized by comprising the following steps:
(1) design the pattern and specification of the cloth
The peony flower is used as a main material, two big peony flowers, two small peony flowers and four peony flowers float on the surface layer, the peony flower is fragrant and brilliant, the zigzag ribbon hides the flower bottom, and large empty spaces are reserved on two sides.
The same raw material matching as that of the heterochromatic silk fabric is selected, the tencel and the real silk are interwoven, and the warp and weft heterochromatic effect of the pattern fabric can be realized through a rapier jacquard process and an environment-friendly dyeing and finishing technology.
Specification Tencel LF 50S 107', Mulberry silk S22D/3, Jacquard 155 × 180 pieces/inch
(2) Design weave process
Inputting the designed pattern into a computer, and designing the texture process through Zhejiang longitude and latitude CAD software.
According to the characteristics of tencel and real silk, the expression technique of bright and dark ground patterns is selected for the single-width positioning pattern fabric.
Organization design: the flower type is divided into three layers, namely, flower, shading and ground in sequence from top to bottom, and each layer is expressed by selecting a proper tissue according to the dynamic light and shade characteristics of the flower. 12 7 flying weft surface satins are selected for the peony flower layer, and the layering of the flower is reflected through five times of weft reinforcement of two points. The shading adopts eight three flying weft surface satins, and two points of weft reinforcement are performed twice in sequence to embody the zigzag graceful transition of two kinds of ribbon shading. The ground weave adopts five three fly-warp surface satins.
Designing a pattern plate: different from the manufacture of the conventional jacquard card, the method is to design the jacquard pattern artistic designing in sections and convert the card, namely: the odd-even columns of the artistic designing device are separated from each other, the artistic designing device forms two sections A/B, and the artistic designing device designs the organization of the two sections A/B and generates the pattern plate. The design of the card is reverse weaving.
(3) Drafting and weaving for jacquard weaving machine
Splitting the jacquard needle, and respectively sorting and classifying the odd number and the even number; then drawing needles from the mounting segments, drawing even-numbered needles from the odd-numbered segments, and making empty penetration; odd needles are extracted from even sections and are penetrated in a vacant way.
(4) Dyeing and finishing fabric
The fabric is dyed by a two-bath method, the tencel is dyed by adopting reactive dye firstly, then the real silk is dyed by adopting acid dye, and during the dyeing process, the wrinkle mark is prevented, so that the size of the flower width is ensured to meet the design requirement.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (1)

1. A production method of single-width positioning silk flower type cloth is characterized in that the flower width of the cloth is 150cm, the flower height is 220-240cm, the flower type takes a craft pen rose as a main material, and tencel and real silk are interwoven; the production method comprises the following steps:
(1) designing the pattern and specification of the cloth: designing single positioning roses;
(2) designing a texture process: inputting the designed rose pattern into a computer, and carrying out texture process design through Zhejiang longitude and latitude CAD software, wherein the texture process comprises the following steps: the flower type is divided into three layers, namely, the flower, the ground and the ground are sequentially arranged from top to bottom, 12 pieces of 7 flying-weft surface satins are selected for the flower, the five times of weft reinforcement of two points are sequentially carried out, eight pieces of three flying-weft surface satins are adopted for the ground, the two times of weft reinforcement are sequentially carried out, and five pieces of three flying-warp surface satins are adopted for the ground texture; designing a pattern plate: separating odd and even columns of the artistic conception worker from each other to enable the artistic conception worker to form two sections A/B which are independent from each other, designing the artistic conception worker of the two sections A/B into tissues and generating the pattern plates, and selecting reverse weaving for the pattern plate design;
(3) drafting and weaving of jacquard weaving machine assembly: splitting the jacquard needle, and respectively sorting and classifying the odd number and the even number; then drawing needles from the mounting segments, drawing even-numbered needles from the odd-numbered segments, and making empty penetration; odd-numbered needles are extracted and arranged in even sections, and the needles are penetrated in a vacant way;
(4) dyeing and finishing the fabric: the two-bath method is adopted for dyeing, namely, the reactive dye is adopted for dyeing tencel, and then the acid dye is adopted for dyeing real silk.
CN201810011410.4A 2018-01-05 2018-01-05 Single-width positioning silk pattern fabric and production method thereof Active CN108085842B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109338551B (en) * 2018-12-05 2021-01-29 浙江梅恒裕纺织科技有限公司 Electronic jacquard machine assembly of seamless wall cloth with different upper and lower edge patterns and pattern weaving process thereof
CN113046887A (en) * 2021-03-12 2021-06-29 江苏明源纺织有限公司 Low-cost single-width jacquard mounting process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1037040A (en) * 1996-07-17 1998-02-10 Tajima Kinuorimono Kyodo Kumiai Yukata material of silk-cotton mixed woven fabric and its production
JP2006176911A (en) * 2004-12-22 2006-07-06 Shee & Shee:Kk Silk fabric and method for producing the same
CN104032443A (en) * 2013-03-04 2014-09-10 盐城悦弘织造有限公司 Hemp yarn dyed single-pattern jacquard thread blanket and production process thereof
CN106637598A (en) * 2016-12-31 2017-05-10 江苏悦达家纺有限公司 Mono-LOGO yarn-dyed mini-jacquard fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1037040A (en) * 1996-07-17 1998-02-10 Tajima Kinuorimono Kyodo Kumiai Yukata material of silk-cotton mixed woven fabric and its production
JP2006176911A (en) * 2004-12-22 2006-07-06 Shee & Shee:Kk Silk fabric and method for producing the same
CN104032443A (en) * 2013-03-04 2014-09-10 盐城悦弘织造有限公司 Hemp yarn dyed single-pattern jacquard thread blanket and production process thereof
CN106637598A (en) * 2016-12-31 2017-05-10 江苏悦达家纺有限公司 Mono-LOGO yarn-dyed mini-jacquard fabric

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