CN105200607A - Production method of jacquard fabric having quilting simulating and embroidering effects - Google Patents

Production method of jacquard fabric having quilting simulating and embroidering effects Download PDF

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Publication number
CN105200607A
CN105200607A CN201510531818.0A CN201510531818A CN105200607A CN 105200607 A CN105200607 A CN 105200607A CN 201510531818 A CN201510531818 A CN 201510531818A CN 105200607 A CN105200607 A CN 105200607A
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China
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latitude
warp
fabric
jacquard
embroidery
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CN201510531818.0A
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Chinese (zh)
Inventor
祝成炎
王泉
杨莹莹
田伟
张红霞
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Zhejiang Sci Tech University ZSTU
Zhejiang University of Science and Technology ZUST
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Zhejiang Sci Tech University ZSTU
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Priority to CN201510531818.0A priority Critical patent/CN105200607A/en
Publication of CN105200607A publication Critical patent/CN105200607A/en
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Abstract

The invention discloses a production method of a jacquard fabric having quilting simulating and embroidering effects. The production method comprises the following steps of (1) setting the whole process specification; (2) designing a dermatoglyphic pattern and an organization structure; and (3) weaving the process flow, wherein the organization structure in the step (2) comprises a surface organization part, an inside organization part, a stitched organization part and an embroidered organization part; in the embroidered organization structure, a first weft backed weave structure is as follows: wefts C and warps A are interwoven in a way of crossing 13 weft sateens by 20 weft sateens, and wefts A and the warps A are interwoven in a way of crossing the 2 warp sateens by the 5 warp sateens; a second weft backed weave structure is as follows: the wefts C and the warps A are interwoven in a way of crossing the 3 weft sateens by the 10 weft sateens, and the wefts A and the warps A are interwoven in a way of crossing the 2 warp sateens by the 5 warp sateens; and a third weft backed weave structure is as follows: the wefts C and the warps A are interwoven in a two-upper and three-lower variable weft backed type flat way, and the wefts A and the warps A are interwoven in a way of crossing the 2 warp sateens by the 5 warp sateens. The jacquard fabric obtained by using the production method is high in stereoscopic impression, good in visual effect and relatively good in plumpness and has characteristics of short production time, high efficiency and low cost.

Description

A kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect
Technical field
The present invention relates to a kind of preparation method of jacquard fabric, especially a kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect, belongs to jacquard weaving technical field.
Background technology
Traditional jacquard fabric effect is roughly similar, the problem that ubiquity third dimension is bad.And in recent years, quilted product and embroidered article are liked by consumer deeply, be not only widely used in dress ornament and home textile product, also have from practical product to the gesture of process gift development.But manual process yields poorly, style uniformity is poor, complex manufacturing process, is not suitable for batch production.Computer quilter common at present or embroidery machine are contrasted to traditional-handwork quilting and are perfectly inherited, and it can realize the quick of quiited products and batch production, but compared with jacquard process, still there is production efficiency low, the problem that operation is long.
Have a preparation method for the jacquard fabric of imitative quilting and embroidery effect, be mainly used in house and spin furnishing fields, by choose reasonable yarn combination, stitch weave design cleverly, serves as the mode of sewing with long stitches line by table latitude, adopts jacquard weaving machine to obtain two-layer fabric.The preparation method of the jacquard fabric of this imitative quilting and embroidery effect, namely the problem that the ubiquitous third dimension of jacquard fabric is not strong is solved, fabric is made to have good plumpness, make fabric face have " needle tracking " uniformly imitate quilted product sews with long stitches line stitching effect simultaneously, but also make goods have embroidery texture simultaneously, enrich the form of expression of jacquard fabric, and avoided clipping and carving postfinishing process, had the advantages that Production Time is short, efficiency is high, cost is low.
Summary of the invention
The object of the invention there are provided a kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect, have employed mulberry silk and bifilar cotton yarn is raw material, serve as the mode of sewing with long stitches line by table latitude, obtained top grade imitates quilting effect jacquard silk product, has third dimension strong, plumpness is good, imitative quilting needle tracking effect is good, but also makes goods have the feature of embroidery texture simultaneously, has production efficiency high, cost is low, adapts to the advantage of consumer personalization's demand.
In order to achieve the above object, technical scheme of the present invention is:
There is a preparation method for the jacquard fabric of imitative quilting and embroidery effect, comprise the steps: 1) formulation of integrated artistic specification; 2) grain pattern, organizational structure design; 3) weaving process flow process; Wherein said step 2) in grain pattern, organizational structure design step be: a) target pattern of jacquard fabric to be knitted is read in computer Jcad software program; B) according to the position of the size adjusting pattern of finished product; C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design; D) Electronic card is made; Described step c) comprises the steps: first jacquard fabric to be divided into table organization, inner tissue, stitch weave and embroidery tissue part, carries out Design of organizational structure; Then use line to knit CAD software and the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue are carried out artistic conception design, picking Combination Design; In each institutional framework of wherein said jacquard fabric, first warp, second are 3:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:1:1; Described table organization adopts 5 pieces through forging, and inner tissue adopts on the basis of plain weave, uses the third latitude to fill out the method for designing of core, adopts the mode of local access node, and the hollow bag of table nexine is knitted lower leaf and makes fabric obtain concave-convex sense and plumpness; Realize sewing with long stitches the stitching effect of line in stitch weave part, meanwhile the third latitude at top layer local location with first through interweaving, make fabric face local play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realization imitate melting altogether of quilting and embroidery effect; In described stitch weave, described first latitude all floating with first through surface, be sunken to second through under; Described second latitude is all sunken under first warp, floats on second warp; The third described latitude and first interweave through doing nine on next, be all sunken to second through under, and stitch weave part is along grain pattern oblique line or curve distribution; In described embroidery institutional framework, the first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
In described step 1), integrated artistic specification institution step is: determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determines that first/second is through, weft yarn combination and component; First warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 80S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn.Warp tension 26CN.Finished product through close be 116 pieces/centimetre, finished product filling density is 48 pieces/centimetre.
In described step 3), weaving process flow process is: the type of first-selected selected fabric manufacture equipment, setting weaving process parameter; Then Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
The type of described fabric manufacture equipment is Staubli2688 pin electronic jacquard Rapier looms.
Beneficial effect of the present invention is: this preparation method gained jacquard fabric third dimension is strong, and visual effect is good, has good plumpness, fabric face is had " needle tracking " uniformly, that can imitate quilted product sews with long stitches line stitching effect, plays high flower simultaneously, make fabric have embroidery effect in local.Enrich the form of expression of jacquard fabric, and avoided clipping and carving postfinishing process, had the advantages that Production Time is short, efficiency is high, cost is low.
Accompanying drawing explanation
Fig. 1 is grain pattern pattern schematic diagram of the present invention;
Fig. 2 is fabric cross section schematic diagram of the present invention;
Fig. 3 is stitch weave partial schematic diagram of the present invention;
Fig. 4 is the broadwise profile of stitch weave of the present invention;
Fig. 5 is that 20 piece 13 of embroidery part of the present invention flies latitude forging line institutional framework schematic diagram;
Fig. 6 is that 10 piece 3 of embroidery part of the present invention flies latitude forging line institutional framework schematic diagram;
Fig. 7 be embroidery part of the present invention 2 on 3 times change weft rib weave structural representations;
" " for table latitude and back warp through interlacing point, " " for back weft with table warp through interlacing point, " " for binding pick with table warp through interlacing point, " " for binding pick and back warp through interlacing point, " " for table latitude with table warp through interlacing point." " for back weft and back warp through interlacing point.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described, and following examples are explanation of the invention and the present invention is not limited to following examples.
A kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect of the present embodiment, comprises the steps:
1) formulation of integrated artistic specification; Determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determine that first/second is through, weft yarn combination and component;
The present embodiment adopts following integrated artistic specifications design:
The pattern that the numerous curves being now 274CM for width in finished product form, be applied to the family such as curtain, quilt and spin field, upper gate width is 281CM, and each colored width is 35.5CM.Gram Mass is 130.5g/m 2first warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 80S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn.Finished product through close be 116 pieces/centimetre, finished product filling density is 48 pieces/centimetre.First warp, second are 1:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:1:1.Warp tension 26CN, weft tension is little as far as possible, not produce for the purpose of contracting latitude.
2) grain pattern, organizational structure design, comprises the steps: a) target pattern of jacquard fabric to be knitted to be read in computer Jcad software program, Jingwei Automatization Engineering Co., Zhejiang Prov., as shown in Figure 1.B) according to the position of the size adjusting pattern of finished product, pattern is adjusted to and continues in all directions.C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design;
Wherein organizational structure design step is: first jacquard fabric is divided into table organization 01, inner tissue 02, stitch weave 03 and embroidery tissue 04 part, as described in Figure 2.5 pieces are adopted through forging in table organization, nexine tissue adopts on the basis of plain weave, the third latitude 203 is used to fill out the method for designing of core, adopt the mode of local access node, table nexine adopts hollow bag to knit structure, make lower leaf on fabric and obtain concave-convex sense and plumpness, the stitching effect of sewing with long stitches line is realized in stitch weave part, meanwhile the third latitude in top layer local location and first through interweaving, fabric face local is made to play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realize melting altogether of imitative quilting and embroidery effect.
Then use line to knit CAD software by the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue carry out artistic conception design, picking Combination Design, stitch weave as shown in Figure 3-4, described first latitude all floating with first through surface, be sunken to second through under; Described second latitude is all sunken under first warp, floats on second warp; The third described latitude and first interweave through doing nine on next, be all sunken to second through under.And stitch weave part is along grain pattern oblique line or curve distribution.
In embroidery tissue part, the third latitude and first latitude form filling-backed weave structure at fabric face local location and first through interweaving, and it is mutually arranged in pairs or groups by three kinds of filling-backed weave structures and realizes embroidery effect.
The first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and as shown in Figure 5, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and as shown in Figure 6, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and as shown in Figure 7, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
After Design of organizational structure, then color separation is carried out to pattern, process of discoloring, be finally adjusted to black, white, blue, red, green totally 5 kinds of colors, arrange 3 groups of weft yarn arrangement information, first latitude proportion is 0.5, and second latitude proportion is 0.25, third latitude proportion is 0.25
D) Electronic card is made.Lay main line tailor's cushion method according to grain pattern color, black lays stitch weave, and white lays pattern tissue, and other three kinds of colors lay above-mentioned three kinds of filling-backed weave structures respectively.Selected scale, lays auxiliary line tailor's cushion method, finally generates card.
3) weaving process flow process
The step of looming weaving:
(1) selected Staubli2688 pin electronic jacquard Rapier looms, setting weaving process parameter; Warp thread number is 2440, and weft yarn number is 670, and artistic conception specification ratio is through close=87 piece/centimetre, filling density=32 piece/centimetre.
(2) Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
The fact that effect of the present invention is promoted is as follows: this preparation method gained jacquard fabric third dimension is strong, visual effect is good, there is good plumpness, fabric face is had " needle tracking " uniformly, that can imitate quilted product sews with long stitches line stitching effect, play high flower in local simultaneously, make fabric have embroidery effect.Enrich the form of expression of jacquard fabric, and avoided clipping and carving postfinishing process, had the advantages that Production Time is short, efficiency is high, cost is low.

Claims (4)

1. there is a preparation method for the jacquard fabric of imitative quilting and embroidery effect, it is characterized in that, comprise the steps: 1) formulation of integrated artistic specification; 2) grain pattern, organizational structure design; 3) weaving process flow process; Wherein said step 2) in grain pattern, organizational structure design step be: a) target pattern of jacquard fabric to be knitted is read in computer Jcad software program; B) according to the position of the size adjusting pattern of finished product; C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design; D) Electronic card is made; Described step c) comprises the steps: first jacquard fabric to be divided into table organization, inner tissue, stitch weave and embroidery tissue part, carries out Design of organizational structure; Then use line to knit CAD software and the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue are carried out artistic conception design, picking Combination Design; In each institutional framework of wherein said jacquard fabric, first warp, second are 3:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:1:1; Described table organization adopts 5 pieces through forging, and inner tissue adopts on the basis of plain weave, uses the third latitude to fill out the method for designing of core, adopts the mode of local access node, and the hollow bag of table nexine is knitted lower leaf and makes fabric obtain concave-convex sense and plumpness; Realize sewing with long stitches the stitching effect of line in stitch weave part, meanwhile the third latitude at top layer local location with first through interweaving, make fabric face local play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realization imitate melting altogether of quilting and embroidery effect; In described stitch weave, described first latitude all floating with first through surface, be sunken to second through under; Described second latitude is all sunken under first warp, floats on second warp; The third described latitude and first interweave through doing nine on next, be all sunken to second through under, and stitch weave part is along grain pattern oblique line or curve distribution; In described embroidery institutional framework, the first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
2. a kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect as claimed in claim 1, in described step 1), integrated artistic specification institution step is: determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determine first/second warp, weft yarn combination and component; First warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 80S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn; Warp tension 26CN; Finished product through close be 116 pieces/centimetre, finished product filling density is 48 pieces/centimetre.
3. a kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect as claimed in claim 1, it is characterized in that, in described step 3), weaving process flow process is: the type of first-selected selected fabric manufacture equipment, setting weaving process parameter; Then Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
4. a kind of preparation method with the jacquard fabric of imitative quilting and embroidery effect as claimed in claim 1, it is characterized in that, the type of described fabric manufacture equipment is Staubli2688 pin electronic jacquard Rapier looms.
CN201510531818.0A 2015-08-27 2015-08-27 Production method of jacquard fabric having quilting simulating and embroidering effects Pending CN105200607A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757680A (en) * 2016-11-22 2017-05-31 广东溢达纺织有限公司 With the imitative woven label and its method for weaving filled out and embroider effect
CN107700024A (en) * 2017-10-10 2018-02-16 达利丝绸(浙江)有限公司 With flocking and the production technology of the jacquard fabric of embroidery effect
CN110607593A (en) * 2019-10-23 2019-12-24 江苏工程职业技术学院 Design method and production process of facial expression bag fabric

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CN102268765A (en) * 2010-06-07 2011-12-07 罗莱家纺股份有限公司 All-cotton three-dimensional shell fabric and producing method thereof
CN203834103U (en) * 2013-11-20 2014-09-17 江苏金太阳布业有限公司 Multi-weave composite seamless splicing type three-dimensional bedding fabric

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106757680A (en) * 2016-11-22 2017-05-31 广东溢达纺织有限公司 With the imitative woven label and its method for weaving filled out and embroider effect
CN107700024A (en) * 2017-10-10 2018-02-16 达利丝绸(浙江)有限公司 With flocking and the production technology of the jacquard fabric of embroidery effect
CN107700024B (en) * 2017-10-10 2020-11-03 达利丝绸(浙江)有限公司 Production process of jacquard fabric with flocking and embroidering effects
CN110607593A (en) * 2019-10-23 2019-12-24 江苏工程职业技术学院 Design method and production process of facial expression bag fabric

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Application publication date: 20151230