CN103083788B - Infusion tube automatic production line - Google Patents

Infusion tube automatic production line Download PDF

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Publication number
CN103083788B
CN103083788B CN201210550403.4A CN201210550403A CN103083788B CN 103083788 B CN103083788 B CN 103083788B CN 201210550403 A CN201210550403 A CN 201210550403A CN 103083788 B CN103083788 B CN 103083788B
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tube
transfusion
winding
gas leakage
packaging
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CN103083788A (en
Inventor
胡友民
李延磊
吴波
张如杰
刘奥
何纯
谢锋云
贾广飞
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

The invention discloses an infusion tube automatic production line. The infusion tube automatic production line is used for achieving automatic detecting, assembling and packaging of infusion tubes, and comprises a feed mechanism, an air leakage detection mechanism, a needle head component assembly mechanism, a winding mechanism and a packaging and sealing mechanism, wherein the feed mechanism, the air leakage detection mechanism, the needle head component assembly mechanism, the winding mechanism and the packaging and sealing mechanism are sequentially arranged along working procedures. The feed mechanism is used for loading raw material tube bodies of the infusion tubes and transporting the raw material tube bodies to an air leakage detection station. The air leakage detection mechanism is used for carrying out air leakage detection on the infusion tube bodies on the air leakage detection station, and the qualified infusion tube bodies after detection can be sent to a needle head installation station. The needle head component assembly mechanism is used for installing needle head components on the infusion tube bodies to form the infusion tubes. The winding mechanism is used for winding the infusion tubes so that the infusion tubes are manufactured into circle bundles. The packaging and sealing mechanism places wound infusion tube circle bundles to packaging bags and carries out packaging and sealing on the packaging bags. According to the infusion tube automatic production line, automatic operation of detecting and packaging procedures of the infusion tubes can be achieved, production efficiency of the infusion tubes can be improved, and labor intensity of workers can be lowered at the same time.

Description

Tube for transfusion automatic assembly line
Technical field
The invention belongs to medical apparatus and instruments technology for producing field, be specifically related to a kind of automatic assembly line of tube for transfusion, for the automated production encapsulation of tube for transfusion.
Background technology
In medical industry, disposable infusion pipe is often used.Tube for transfusion is generally comprised of dropper component, conduit, perforator, liquid medicine filter, flow regulator, intravenous needle etc., and this class tubular medical all needs its winding package when dispatching from the factory.During use, do not need again to sterilize, only need take packing apart and just can use.
The current domestic tube for transfusion automatic assembly line that do not have, it is generally to adopt manually to carry out that tube for transfusion detects packing.Existing operation process is: by manually putting into leakage testing device, manually block test one end, other end ventilation pressurize 4-5 second, by air gauge, by the sealing of this part of artificial judgment and choose.After being completed, being more manually wound around tube for transfusion and becoming prescribed form, put into the packaging bag having made, then by special messenger, unify sealing operation, and vanning.
There is following problem in manual operations: (1) production efficiency is very low; (2), by manually detecting gas leakage part, be that the experience by operator determines there is very high erroneous judgement to a great extent; (3) manual winding package tube for transfusion, makes workman's labor intensity very high, and a plurality of operations are completed by people, and efficiency is difficult to improve.In addition, pathogenic bacteria is easily enclosed in manual operations, often will carry out strict sterilization to packer, will in huge sterile purification workshop, operate simultaneously, needs to consume a large amount of energy and production space.
Summary of the invention
The object of the present invention is to provide a kind of tube for transfusion automatic production line system, the full automation that it can realize tube for transfusion gas leakage detection, syringe needle assembling, packaging seal process, having gas leakage and detecting accurately, production efficiency height and the low feature of production cost.
Realize a kind of tube for transfusion automatic assembly line of the object of the invention, for realizing automatic detection, assembling and the encapsulation of tube for transfusion, it is characterized in that, this production line comprises feed mechanism, gas leakage testing agency, needle component assembling mechanism, winding mechanism and the packaging seal mechanism arranging successively along operation, wherein
Described feed mechanism is used for loading tube for transfusion raw material body and is transported to gas leakage detection station, the detection of leaking gas of station detects in described gas leakage testing agency tube for transfusion body to being positioned at gas leakage, detect qualified tube for transfusion body and send into syringe needle installation station, utilize described needle component assembling mechanism that needle component is arranged on tube for transfusion body, form tube for transfusion, described winding mechanism is for being wound around described tube for transfusion, this tube for transfusion is made to circle bundle, described packaging seal mechanism gets one's things ready the transfusion pipeloop winding into packaging bag and carries out packaging seal.
As improvement of the present invention, described feed mechanism (comprising:
Packaged type cradle, is provided with a plurality of grooves that are arranged side by side on it, each groove is used for placing tube for transfusion raw material body;
Cylinder pushing mechanism, its operating bar is connected with described packaged type cradle, for promoting described packaged type cradle, moves it described gas leakage testing agency below;
Cradle jacking mechanism, it,, for by being positioned at the tube for transfusion body jack-up of gas leakage testing agency below, makes it from packaged type cradle, depart from; With
Feed mechanism, it has a plurality of clamping gas pawls, for each tube for transfusion body on hitch feed frame jacking mechanism and be transported to gas leakage and detect station.
As improvement of the present invention, described packaged type cradle can be respectively in described gas leakage testing agency both sides for a plurality of, for being alternately fed to described gas leakage, detects station.
As improvement of the present invention, described gas leakage testing agency comprises:
Ventilating mechanism, it comprises the appendix that one end is connected with source of the gas, this appendix other end is communicated with the blow vent of described tube for transfusion body one end, for pressurization that tube for transfusion body is ventilated;
Port sealing mechanism, it comprises a plurality of shutoff plugs that are arranged in juxtaposition, for the blow vent of each tube for transfusion body other end of difference shutoff;
Pneumatic mechanism leaks hunting, it comprises solenoid electric valve, check valve and pressure transducer, wherein said solenoid electric valve is arranged between the breather and source of the gas of ventilating mechanism, for controlling the ventilation of breather to tube for transfusion, described check valve is arranged on this breather, for realizing the unidirectional air feed to tube for transfusion body, described pressure transducer is used for measuring tube for transfusion body internal gas pressure;
After to tube for transfusion body ventilation pressurize certain hour, utilize described pressure transducer to detect tube for transfusion overpressure, can realize the gas leakage of tube for transfusion body is detected.
As improvement of the present invention, described gas leakage testing agency also comprises gas leakage part selection mechanism, and it is sorted out for detecting underproof tube for transfusion body through gas leakage.
As improvement of the present invention, described needle component assembling mechanism comprises feed mechanism and syringe needle installing mechanism, wherein, material loading frame in described feed mechanism has the needle component of having discharged, and described syringe needle installing mechanism comprises clamping head and actuating cylinder, and this actuating cylinder promotes needle component described in clamping head gripping, move to tube for transfusion body end, and promote this clamping head needle component is abutted to body end, needle component is installed on tube for transfusion body, be assembled into tube for transfusion.
As improvement of the present invention, described wound portion is divided and is comprised winding head, this winding head has two winding bars that are arranged in parallel, it is driven and is rotated by a motor, this is wound around first side clamping head is housed, one end of tube for transfusion to be wound is clamped by this clamping head, and tube for transfusion is wound around lopping under the rotation of two winding bars, makes circle bundle.
As improvement of the present invention, described winding part also comprises fixedly station, the other end of tube for transfusion by this fixedly the clamping head on station clamp, and this fixing station track-movable, and along with continuing of being wound around moved to winding head one end, to coordinate the carrying out of winding.
As improvement of the present invention, described winding part also comprises and is arranged on the fixedly pre-tightening mechanism between station and winding head, and it,, for clamping tube for transfusion, applies winding pretightning force with the one end being relatively wound around, can be not loose while making tube for transfusion winding.
As improvement of the present invention, described packaging seal mechanism comprises clamping device, pack device, send bag mechanism and enclosed mechanism, described pack device comprises annular seal space and is arranged on the cylinder push mechanism of top, sealing chamber, the tube for transfusion winding is sent in this closed chamber by described clamping device clamping, the described multiple package position of sending into closed chamber below after sending bag mechanism that packaging bag opening is opened, the start of described cylinder push mechanism, its push rod stretches in closed chamber, tube for transfusion is wherein pushed in packaging bag downwards, enclosed mechanism seals processing to packing the packaging bag of tube for transfusion into again, can complete the encapsulation of tube for transfusion.
In feed mechanism of the present invention, adopt the mode of artificial permutation, tube for transfusion raw material body is placed in the fixing groove of packaged type cradle, by feed mechanism, pass through gas pawl again, clamp tube for transfusion two ends, utilize cylinder pushing mechanism and cradle jacking mechanism to send into gas leakage test section, carry out charging.
Gas leakage of the present invention test section comprises ventilating mechanism, port sealing mechanism, leak hunting pneumatic mechanism and gas leakage part selection mechanism, the pneumatic mechanism that wherein leaks hunting comprises solenoid electric valve, check valve and pressure transducer institute, by feed mechanism, tube for transfusion is moved to gas leakage test section.
Port sealing of the present invention mechanism, utilize revolution clamping cylinder to realize the sealing of tube for transfusion ventilation end, by packaging type solenoid electric valve, check valve, controlled the ventilation pressurize of tube for transfusion, pressure transducer detects its air pressure, and send the signal of telecommunication to control system, record its state, by feed mechanism, tube for transfusion is delivered to selection station thereafter, by gas leakage part selection mechanism sort out gas leakage part.
In syringe needle assembled part of the present invention, injection needle in the material loading frame in feeding structure, is adsorbed and is picked up by vac sorb head.According to control system record, pick up corresponding syringe needle, then by installing mechanism, it is arranged on tube for transfusion.
Winding of the present invention part by winding head, pre-tightening mechanism, be wound into level detecting apparatus and form.Feed mechanism is sent into winding head and clamps one of tube for transfusion, and other end is sent into fixedly station and clamped.Small cylinder is housed on winding head, and clamping tube for transfusion one end, applies winding pretightning force by pre-tightening mechanism.Winding head is driven by motor, utilizes and is wound into level detecting apparatus control winding process.
Packaging seal of the present invention part by clamping device, pack device, send bag mechanism, enclosed mechanism to form.Clamping device is driven by oscillating cylinder, and gripper cylinder is installed on it, and clamping tube for transfusion, directly over packing bag mouth, by cylinder pushing mechanism, pushes it in packaging bag, then sends into enclosed mechanism and seals.
Gas leakage of the present invention detects the mechanism controlling and has eliminated the uncertain operation being brought by manual detection gas leakage part, has avoided determining the situation of whether leaking gas by operator's experience.
The present invention makes manually operated tube for transfusion detect packaging process, changes automation mechanized operation into, before making, by a plurality of operations of one man operation, becomes the streamlined operation of single operation, has greatly improved the production efficiency of tube for transfusion, has reduced workman's labor intensity simultaneously.
Accompanying drawing explanation
Fig. 1 is the tube for transfusion automatic assembly line structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of feed mechanism 100, gas leakage testing agency 200 and the syringe needle assembling mechanism 300 of the embodiment of the present invention;
Fig. 3 is the structural representation of the winding mechanism 400 of the embodiment of the present invention;
Fig. 4 is the structural representation of the packaging seal mechanism 500 of the embodiment of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail; following embodiment is only illustrative; do not form limitation of the invention, every modification and distortion not departing from technical solution of the present invention spirit and doing, all belongs to protection scope of the present invention.
As shown in Figure 1, the production line of the present embodiment comprises feed mechanism 100, gas leakage testing agency 200, scalp acupuncture assembling mechanism 300, winding mechanism 400, the packaging seal mechanism 500 arranging successively along operation.Feed mechanism 100 carries tube for transfusion body raw material to carry out material loading for loading, first it be transported to body gas leakage testing agency 200, the detection of leaking gas of 200 pairs of tube for transfusion bodys of this gas leakage testing agency, detect qualified tube for transfusion body and send into needle assembly mechanism 300, carry out syringe needle installation, the tube for transfusion of installing after syringe needle is wound around lopping through winding mechanism 400, and Zai Jing packaging seal mechanism 500 packaging seals can complete the preparation of tube for transfusion.Each several part is electrically connected each other, is integrated into automatic control system, realizes the automatic control to whole production line.
As shown in Figure 2, feed mechanism 100 comprises packaged type cradle 110, cylinder pushing mechanism 120, cradle jacking mechanism 130, has the feed mechanism 140 that clamps gas pawl.(in the present embodiment, preferably groove number is at least 10 on cradle 110, to be provided with a plurality of grooves that are arranged side by side, for carrying at least 10 tube for transfusions), a plurality of tube for transfusion body permutation blowings are in each groove, cylinder pushing mechanism 120 promotes cradle 110 and moves it gas leakage testing agency 200 belows, then this cradle 110 of cradle jacking mechanism 130 jack-up, thus by the tube for transfusion raw material body jack-up on it to certain altitude.Feed mechanism 140 comprises a plurality of clamping gas pawls, after its clamping tube for transfusion raw material body, is fed to gas leakage test section 200.Cradle 110 in the present embodiment can be set to two or more, is arranged in gas leakage testing agency 200 both sides, by two or more cradle 110 alternately feedings, to improve feeding speed.
As shown in Figure 2, gas leakage testing agency 200 comprise ventilating mechanism 210, port sealing mechanism 220, leak hunting pneumatic mechanism 230 and gas leakage part selection mechanism 240.At above-mentioned feed mechanism 140, tube for transfusion is moved to behind gas leakage test section 200, port sealing mechanism 220 wherein comprises a plurality of shutoff plugs that are arranged in juxtaposition, it utilizes revolution clamping cylinder 221 to promote the mouth of pipe of each tube for transfusion body one end of plug shutoff, so that tube for transfusion one end is sealed.Ventilating mechanism 210 has breather, and its one end is communicated with source of the gas, and the other end is communicated with the blow vent of tube for transfusion body one end (for example, for one end of needle component is installed), for ventilation pressurization.
The pneumatic mechanism 230 that leaks hunting comprises solenoid electric valve 231, check valve 232 and pressure transducer 233, wherein solenoid electric valve 231 is arranged between the breather and source of the gas of ventilating mechanism 210, for controlling the ventilation of breather, check valve 232 is arranged on breather, be used for realizing unidirectional air feed, prevent airflow reflux.Pressure transducer 233 is arranged on tube for transfusion body one end, for measuring tube internal gas pressure.In the present embodiment, in tube for transfusion, ventilation is pressurized to about 0.6MPa, and pressurize 5 seconds, then by the pressure transducer 233 detector tube internal pressures that are arranged on body, and send the signal of telecommunication to control system, record its state.If the air pressure detecting does not decline, be pieces O.K., otherwise be defective.
Gas leakage part selection mechanism 240 records gas leakage part present position by the signal of telecommunication of pressure transducer 233, and the underproof tube for transfusion of selection place.In the present embodiment, gas leakage part can be selected to move to selection by feed mechanism 140 and pick after station and remove.
As shown in Figure 3, syringe needle assembling mechanism 300 comprises feed mechanism 310 and syringe needle installing mechanism 320.Through the qualified tube for transfusion of gas leakage detection, by feed mechanism 140 clampings, moving to syringe needle assembling mechanism 300 places assembles.Wherein, material loading frame 311 in feed mechanism 310 has the syringe needle having discharged, syringe needle moves to feed mechanism end by 311 absorption of material loading frame, syringe needle installing mechanism 320 comprises clamping head and actuating cylinder, in the needle component of end by clamping head gripping, then actuating cylinder promotes clamping head and moves to tube for transfusion body end, and promotes clamping head syringe needle is touched to body end, and syringe needle is installed on tube for transfusion body.Clamping head can, according to the pieces O.K. of control system record and quantity and the position of defective, pick up corresponding scalp acupuncture.
As shown in Figure 3, being wound around part 400 comprises winding head 410, pre-tightening mechanism 420 and is wound into level detecting apparatus 430.Feed mechanism 140 is sent into winding head 410 and clamps one of tube for transfusion, and preferably, away from one end of syringe needle, other end is sent into fixedly station 411 and clamped, and when it is wound around, can mutually not interfere.Fixedly station 411 can orbital motion, and along with continuing of being wound around moved to winding head one end, to coordinate the carrying out of winding.
Winding head 410 1 sides are equipped with the clamping head of being controlled by small cylinder 412, and one end of tube for transfusion is clamped by this clamping head.On winding head 410, have two winding bars, motor 413 rotates, and drives two winding bar rotations on winding head 410, thereby tube for transfusion is wound around to lopping.Pre-tightening mechanism 420 releasably clamps tube for transfusion when being wound around, to apply winding pretightning force, and can be not loose when tube for transfusion is wound around.
Whether checkout gear 430 is wound around and puts in place for detection of tube for transfusion, to control winding process.
As shown in Figure 4, packaging seal mechanism 500 by clamping device 510, pack device 520, send bag mechanism 530, enclosed mechanism 540 to form.Wherein, clamping device 510 is driven by oscillating cylinder 511, and clamping gas pawl 512 is installed on it, for clamping the tube for transfusion winding, delivers to pack device 520.
Pack device 520 comprises cylinder push mechanism 521 and closed chamber 522, and cylinder push mechanism 521 is positioned at directly over closed chamber 522, and clamping gas pawl 512 is sent into the tube for transfusion of clamping in the closed chamber 522 of packed mechanism 520, then unclamps back original position circulation clamping.Packaging bag is preferably three side sealing mouth, send bag mechanism 530 to comprise vacuum adsorption part, and it opens packing bag mouth by this vacuum adsorption part, is then sent to bag mouth and is positioned at the wrapping position under closed chamber 522.After bag to be packaged puts in place, 521 starts of cylinder push mechanism, its push rod stretches in closed chamber 522, and tube for transfusion is wherein pushed downwards in packaging bag, and enclosed mechanism 540 seals processing to packing the packaging bag of tube for transfusion into again, can complete the encapsulation of tube for transfusion.

Claims (9)

1. the automatic assembly line of a tube for transfusion, for realizing automatic detection, assembling and the encapsulation of tube for transfusion, it is characterized in that, this production line comprises feed mechanism (100), gas leakage testing agency (200), needle component assembling mechanism (300), winding mechanism (400) and the packaging seal mechanism (500) arranging successively along operation, wherein
Described feed mechanism (100) detects station for loading tube for transfusion raw material body and being transported to gas leakage, the detection of leaking gas of station detects in described gas leakage testing agency (200) tube for transfusion body to being positioned at gas leakage, detect qualified tube for transfusion body and send into syringe needle installation station, utilize described needle component assembling mechanism (300) that needle component is arranged on tube for transfusion body, form tube for transfusion, described winding mechanism (400) is for being wound around described tube for transfusion, this tube for transfusion is made to circle bundle, described packaging seal mechanism (500) gets one's things ready the transfusion pipeloop winding into packaging bag and carries out packaging seal,
Wherein, described feed mechanism (100) comprising:
Packaged type cradle (110), is provided with a plurality of grooves that are arranged side by side on it, each groove is used for placing tube for transfusion raw material body;
Cylinder pushing mechanism (120), its operating bar is connected with described packaged type cradle (110), for promoting described packaged type cradle (110), moves it described gas leakage testing agency (200) below;
Cradle jacking mechanism (130), it,, for being positioned at the tube for transfusion body jack-up of gas leakage testing agency (200) below, makes it from packaged type cradle (110), depart from; With
Feed mechanism (140), it has a plurality of clamping gas pawls, for each tube for transfusion body on hitch feed frame jacking mechanism (130) and be transported to gas leakage and detect station.
2. the automatic assembly line of tube for transfusion according to claim 1, wherein, described packaged type cradle (110) can be respectively in described gas leakage testing agency (200) both sides for a plurality of, for being alternately fed to described gas leakage, detects station.
3. according to the automatic assembly line of the tube for transfusion described in any one in claim 1-2, wherein, described gas leakage testing agency (200) comprising:
Ventilating mechanism (210), it comprises the breather that one end is connected with source of the gas, this breather other end is communicated with the blow vent of described tube for transfusion body one end, for pressurization that tube for transfusion body is ventilated;
Port sealing mechanism (220), it comprises a plurality of shutoff plugs that are arranged in juxtaposition, for the blow vent of each tube for transfusion body other end of difference shutoff;
Pneumatic mechanism (230) leaks hunting, it comprises solenoid electric valve (231), check valve (232) and pressure transducer (233), wherein said solenoid electric valve (231) is arranged between the breather and source of the gas of ventilating mechanism (210), for controlling the ventilation of breather to tube for transfusion, described check valve (232) is arranged on this breather, for realizing the unidirectional air feed to tube for transfusion body, described pressure transducer (233) is for measuring tube for transfusion body internal gas pressure;
After to tube for transfusion body ventilation pressurize certain hour, utilize described pressure transducer (233) to detect tube for transfusion overpressure, can realize the gas leakage of tube for transfusion body is detected.
4. the automatic assembly line of tube for transfusion according to claim 3, wherein, described gas leakage testing agency (200) also comprises gas leakage part selection mechanism (240), it be sorted out for detecting underproof tube for transfusion body through gas leakage.
5. according to the automatic assembly line of the tube for transfusion described in any one in claim 1-2, wherein, described needle component assembling mechanism (300) comprises syringe needle feed mechanism (310) and syringe needle installing mechanism (320), wherein, material loading frame (311) in described syringe needle feed mechanism (310) has the needle component of having discharged, described syringe needle installing mechanism (320) comprises clamping head and actuating cylinder, needle component described in this actuating cylinder promotion clamping head gripping, move to tube for transfusion body end, and promote this clamping head needle component is abutted to body end, needle component is installed on tube for transfusion body, be assembled into tube for transfusion.
6. according to the automatic assembly line of the tube for transfusion described in any one in claim 1-2, wherein, described winding mechanism (400) comprises winding head (410), this winding head (410) has two winding bars that are arranged in parallel, it is driven and is rotated by a motor (413), and these winding head (410) one sides are equipped with clamping head, and one end of tube for transfusion to be wound is clamped by this clamping head, tube for transfusion is wound around lopping under the rotation of two winding bars, makes circle bundle.
7. the automatic assembly line of tube for transfusion according to claim 6, wherein, described winding mechanism (400) also comprises fixedly station (411), the other end of tube for transfusion by this fixedly the clamping head on station (411) clamp, and this is station (411) track-movable fixedly, and along with continuing of being wound around moved to winding head one end, to coordinate the carrying out of winding.
8. the automatic assembly line of tube for transfusion according to claim 7, wherein, described winding mechanism (400) also comprises and is arranged on the fixedly pre-tightening mechanism (420) between station (411) and winding head (410), it is for clamping tube for transfusion, with the one end being relatively wound around, apply winding pretightning force, can be not loose when tube for transfusion is wound around.
9. according to the automatic assembly line of the tube for transfusion described in any one in claim 1-2, wherein, described packaging seal mechanism (500) comprises clamping device (510), pack device (520), send bag mechanism (530) and enclosed mechanism (540), described pack device (520) comprises closed chamber (522) and is arranged on the cylinder push mechanism (521) of this closed chamber (522) top, the tube for transfusion winding is sent in this closed chamber (522) by described clamping device (510) clamping, the described multiple package position of sending into closed chamber (522) below after sending bag mechanism (530) that packaging bag opening is opened, described cylinder push mechanism (521) start, its push rod stretches in closed chamber (522), tube for transfusion is wherein pushed in packaging bag downwards, enclosed mechanism (540) seals processing to packing the packaging bag of tube for transfusion into again, can complete the encapsulation of tube for transfusion.
CN201210550403.4A 2012-12-17 2012-12-17 Infusion tube automatic production line Active CN103083788B (en)

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