CN103029203A - Polished tile distributing method and polished tile distributing device - Google Patents
Polished tile distributing method and polished tile distributing device Download PDFInfo
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- CN103029203A CN103029203A CN2012105318613A CN201210531861A CN103029203A CN 103029203 A CN103029203 A CN 103029203A CN 2012105318613 A CN2012105318613 A CN 2012105318613A CN 201210531861 A CN201210531861 A CN 201210531861A CN 103029203 A CN103029203 A CN 103029203A
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Abstract
The invention relates to a polished tile distributing method and a polished tile distributing device. The method comprises the steps of A, grinding spray-dried powder until 0 to 30 percent of 100-mesh powder is left; B, distributing powder onto an auxiliary belt to form micro-powder piles which are spaced; C, rotating the auxiliary belt so as to enable the micro-powder piles to fall onto a main belt through a non-vibration screen device; D, distributing the powder on an empty position of the main belt to form the micro-powder pile with the needed effect, and forming a complete micro-powder layer; and E, enabling the thickness of the micro-powder layer to be in consistency through a scraper or a rotary steel wire, and then adopting a fidelity grille to transfer the well-distributed micro-powder layer into a press mold frame from the main belt. According to the distributing method, through the distributing process forming a layered or a block-shaped similar large-particle effect by utilizing a pressure-free process, the compactness difference between the large particles and other micro-powder plus material can be prevented from influencing the production quality.
Description
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of distributing method and device of polished bricks.
Background technology
The pattern of polished bricks is to form by different distributing modes with texture in the prior art, and in the polished bricks Strand Feeding Technique, realize that mottled, stratiform or block similar bulky grain decorative effect mainly are the methods by the pair roller compacting of spraying powder or the compacting of micro mist pair roller.Wherein precompressed is the necessary and important ring of formation particle, but has density difference through the particle that precompressed produces because of self and other powder, and very easily causes particle to split, stop up the defectives such as roller, formation particle drag mark.And the decorative effect that produces is bulk, does not have obvious granule boundary, thereby so that be difficult to present the imitative stone material of nature in the polished bricks of making the decorative border effect arranged.
Summary of the invention
A kind of bulky grain that the object of the invention is to avoid weak point of the prior art and provide is decorated the distributing method of polished bricks, forms stratiform or block bulky grain by exempting from compression technology, avoids bulky grain and other micro mist to have density difference.
Another object of the present invention provides a kind of distribution device of polished bricks, only needs slight improvements namely can be used to form mottled, stratiform or block decorative kind like the distributing technique of bulky grain effect on existing conventional cloth system basis.
Purpose of the present invention realizes by following technical measures.
A kind of bulky grain is decorated the distributing method of polished bricks, and step comprises:
A. the spray powder material is ground to fineness 100 mesh screen residue 0-30% by the powder grinder;
B. cloth on the secondary belt forms the micro mist stockpile of space;
C. rotating described secondary belt movement drops into described micro mist stockpile on the main belt through the screen device with vibrations not;
The micro mist stockpile of D, the effect wanted at the position cloth of the blank of described main belt forms the complete micro mist bed of material.
E, by material scraper or rotate steel wire and make described micro mist thickness of feed layer identical, adopt again the fidelity grid micro mist bed of material that cloth is good from described main belt transfer to press framed.
Among the step B, cloth adopts engraving roller blanking or the blanking of engraving belt.
Described screen device is the 1-6 order.
A kind of distribution device of polished bricks comprises powder lapping device, stockpile distribution device, secondary belt, main belt, screen device and feed supplementing device, fidelity grid; Described fidelity grid is used for after obtaining the identical micro mist bed of material of thickness, the micro mist bed of material that cloth is good from described main belt transfer to press framed.
Set gradually stockpile distribution device, secondary belt, main belt, screen cloth and feed supplementing device along main belt movement direction.
Preferably, also comprise material scraper or rotate steel wire that described material scraper or rotation steel wire are used for making described micro mist thickness of feed layer identical, described rotation steel wire comprises support and is connected in two steel wire ropes between the support.
Described stockpile distribution device is one or more combinations in engraved roll or the engraving belt.
The relative altitude of described main belt and secondary belt is 10-20cm.
The relative altitude of described main belt and screen cloth is 5-10cm.
The speed difference of described main belt and secondary belt is the 0.5-5 meter per second.
Distributing method of the present invention forms the distributing technique of mottled, stratiform or block similar bulky grain effect by exempting from compression technology, avoided simultaneously having density difference between this " bulky grain " and other micro mist fabric and affect the quality of production and decorative effect.
Distribution device of the present invention only need to advance in the micromodification of running business into particular one of existing common distributing platform, namely can be for the production of the polished bricks of bulky grain decorative effect.
Description of drawings
The present invention will be further described to utilize accompanying drawing, but the content in the accompanying drawing does not consist of any limitation of the invention.
Fig. 1 is the structural representation of the distribution device of one embodiment of the present of invention.
Fig. 2 is the structural representation of the rotation steel wire in the distribution device of one embodiment of the present of invention
Reference numeral:
The specific embodiment
The invention will be further described with the following Examples.
A kind of distributing method of decorating polished bricks of present embodiment, with reference to Fig. 1, step comprises:
A. the spray powder material is ground into powder to fineness 100 mesh screen residue 0-30% by powder lapping device 1;
B. cloth on the secondary belt 3 forms the micro mist stockpile of space;
C. rotating described secondary belt 3 motions does not drop into described micro mist stockpile on the main belt 5 with the screen cloth 4 of vibrations through the 1-6 order;
The micro mist stockpile of D, the effect wanted at the position cloth of the blank of described main belt 5 forms the complete micro mist bed of material.By material scraper or rotate steel wire and make described micro mist thickness of feed layer identical, adopt again the fidelity grid 7 micro mist bed of material that cloth is good from described main belt 5 transfer to press framed.
Among the step B, cloth adopts engraving roller blanking or the blanking of engraving belt.
Preferably, described screen cloth 4 is the 1-6 order, is preferably 4 orders.
A kind of bulky grain of present embodiment is decorated the distribution device of polished bricks, such as Fig. 1, comprises powder lapping device 1, stockpile distribution device 2, secondary belt 3, screen cloth 4, main belt 5, feed supplementing device 6 and fidelity grid 7.
Described stockpile distribution device 2 forms the micro mist stockpile for cloth on described secondary belt 3.
Described secondary belt 3 motions are not fallen described main belt 5 with the screen cloth 4 of vibrations with described micro mist stockpile through 1～6 order.
Described feed supplementing device 6 is used for the micro mist stockpile of the effect wanted at the position cloth of the blank of described main belt 5, forms the complete micro mist bed of material.
Preferably, also comprise material scraper or rotate steel wire, described material scraper or rotation steel wire are used for making described micro mist thickness of feed layer identical, such as Fig. 2, described rotation steel wire comprises support 9 and is connected in two steel wire ropes 8 between the support 9, rotate described support 9, drive steel wire rope 8 and rotate the micro mist bed of material is floating.
Further, also comprise fidelity grid 7; Described fidelity grid 7 is used for after obtaining the identical micro mist bed of material of thickness, the micro mist bed of material that cloth is good from described main belt 5 transfer to press framed.Shown in fidelity grid 7 be the plate body with the pin of closely arranging, after it pushed down the micro mist bed of material, the structure that can maintain the micro mist bed of material was not was not scattered and disappeared, keep intact be fed through press framed in.
Described stockpile distribution device 2 is engraved roll or engraving belt.
Described screen cloth 4 is 4 orders, and the micro mist group that the micro mist stockpile forms after through the screen device 4 of 4 order sizes is near the bulky grain effect of self-assembling formation.
Described main belt 5 is 12cm with the difference in height of described secondary belt 3.
Described main belt 5 is 6cm with the relative altitude of described screen cloth 4.
Described main belt 5 is 1m/s with described secondary belt 3 speed differences.
Operation principle of the present invention is as follows.
On existing conventional cloth basic platform, by local improvement, increase the functional module of exempting to press " bulky grain ", thereby form afterwards the distributing technique of stratiform or block similar bulky grain effect in polishing.The concrete technology mode is as follows:
A, at first the spray powder material is ground into powder to fineness 100 mesh screen residue 0-30% by powder lapping device 1;
B, form stratiforms or block micro mist stockpile by conventional roller blanking (comprise engraving roller) or belt blanking (comprising the engraving belt) mode at secondary belt 3 at secondary belt 3;
C, one deck 1～6 order is set not with the screen cloth 4 of vibrations below secondary belt 3, revolute pair belt 3 is not fallen the micro mist stockpile on it on main belt 5 behind the screen cloth 4 with vibrations through 1～6 order again.Because in advance through grinding, fineness is thinner at the micro mist stockpile, under the acting in conjunction of its deadweight and screen cloth 4, the micro mist stockpile will be divided into many fritter micro mists group, and the fine difference of these fritter shape micro mists groups on can time of occurrence in dropping process.This small time difference will be transformed into small relative displacement in the process that main belt 5 rotates, thereby form a kind of cloth texture of similar bulky grain effect at main belt 5;
D, the micro mist stockpile of wanting effect is filled out again by feed supplementing device 6 in the place of stockpile blank, and by material scraper and or rotate steel wire etc. and make that the micro mist thickness of feed layer is unified, even density;
E, utilize the fidelity grid 7 micro mist bed of material that cloth is good from main belt 5 transfer to press framed, namely finish the action of cloth.
Form the distributing technique of spot, stratiform or block similar bulky grain effect by exempting from compression technology, avoided simultaneously having density difference between this " bulky grain " and other micro mist fabric and affect the quality of production and decorative effect.
Should be noted that at last; above embodiment only is used for technical scheme of the present invention being described but not limiting the scope of the invention; although with reference to preferred embodiment the present invention has been done detailed description; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from essence and the scope of technical solution of the present invention.
Claims (10)
1. the distributing method of a polished bricks, it is characterized in that: step comprises:
A. the spray powder material is ground to fineness 100 mesh screen residue 0-30% by the powder grinder;
B. cloth on the secondary belt forms the micro mist stockpile of space;
C. rotating described secondary belt movement drops into described micro mist stockpile on the main belt through the screen device with vibrations not;
The micro mist stockpile of D, the effect wanted at the position cloth of the blank of described main belt forms the complete micro mist bed of material.
E, by material scraper or rotate steel wire and make described micro mist thickness of feed layer identical, adopt again the fidelity grid micro mist bed of material that cloth is good from described main belt transfer to press framed.
2. the distributing method of polished bricks according to claim 1 is characterized in that: the micro mist stockpile of space described in the step B is by one or more combination blankings in engraving roller or the engraving belt.
3. the distributing method of polished bricks according to claim 1 is characterized in that: described in the step C not the order number with the screen cloth of vibrations be the 1-6 order.
4. the distribution device of a polished bricks is characterized in that: comprise powder grinder, stockpile distribution device, secondary belt, main belt, screen device, feed supplementing device and fidelity grid.
5. the distribution device of polished bricks according to claim 4 is characterized in that: set gradually stockpile distribution device, secondary belt, main belt, screen cloth and feed supplementing device along main belt movement direction.
6. the distribution device of polished bricks according to claim 4 is characterized in that: also comprise material scraper or rotate steel wire, described rotation steel wire comprises support and is connected in two steel wire ropes between the support.
7. the distribution device of polished bricks according to claim 4 is characterized in that: described stockpile distribution device is one or more combinations in engraved roll or the engraving belt.
8. the distribution device of polished bricks according to claim 4, it is characterized in that: the relative altitude of described main belt and secondary belt is 10-20cm.
9. the distribution device of polished bricks according to claim 4, it is characterized in that: the relative altitude of described main belt and screen cloth is 5-10cm.
10. the distribution device of polished bricks according to claim 4, it is characterized in that: the speed difference of described main belt and secondary belt is the 0.5-5 meter per second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210531861.3A CN103029203B (en) | 2012-12-11 | 2012-12-11 | Polished tile distributing method and polished tile distributing device |
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| CN201210531861.3A CN103029203B (en) | 2012-12-11 | 2012-12-11 | Polished tile distributing method and polished tile distributing device |
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| CN103029203A true CN103029203A (en) | 2013-04-10 |
| CN103029203B CN103029203B (en) | 2014-07-30 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103273557A (en) * | 2013-06-06 | 2013-09-04 | 广东东鹏陶瓷股份有限公司 | Material distribution device and method for polished tiles |
| CN103273566A (en) * | 2013-05-20 | 2013-09-04 | 广东宏威陶瓷实业有限公司 | Material distributing method and device of micro powder carving of polished tile |
| CN103302729A (en) * | 2013-06-06 | 2013-09-18 | 广东东鹏陶瓷股份有限公司 | Material distribution system and method of ceramic tile |
| CN104118042A (en) * | 2014-07-18 | 2014-10-29 | 佛山市东鹏陶瓷有限公司 | Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture |
| CN104118039A (en) * | 2014-07-18 | 2014-10-29 | 佛山市东鹏陶瓷有限公司 | Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture |
| CN104843974A (en) * | 2014-02-19 | 2015-08-19 | 惠东和兴泰实业有限公司 | Material distribution method for realizing microlite with diversified textures, and apparatus thereof |
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN108544646A (en) * | 2018-05-04 | 2018-09-18 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles flat plate decorating machine |
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| CN101580374A (en) * | 2009-05-06 | 2009-11-18 | 叶荣崧 | Manufacturing method of polished porcelain tile imitating natural marble |
| CN102303356A (en) * | 2011-09-05 | 2012-01-04 | 佛山市河之舟机电有限公司 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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| CN1586851A (en) * | 2004-09-03 | 2005-03-02 | 佛山市特地陶瓷有限公司 | Distributing method for ceramic tile |
| CN2846082Y (en) * | 2005-11-03 | 2006-12-13 | 唐君 | Material dispensing device for ceramic brick simulating marble line |
| CN101580374A (en) * | 2009-05-06 | 2009-11-18 | 叶荣崧 | Manufacturing method of polished porcelain tile imitating natural marble |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273566A (en) * | 2013-05-20 | 2013-09-04 | 广东宏威陶瓷实业有限公司 | Material distributing method and device of micro powder carving of polished tile |
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| CN103302729A (en) * | 2013-06-06 | 2013-09-18 | 广东东鹏陶瓷股份有限公司 | Material distribution system and method of ceramic tile |
| CN103302729B (en) * | 2013-06-06 | 2015-08-05 | 广东东鹏陶瓷股份有限公司 | A kind of cloth system of Ceramic Tiles and method |
| CN104843974A (en) * | 2014-02-19 | 2015-08-19 | 惠东和兴泰实业有限公司 | Material distribution method for realizing microlite with diversified textures, and apparatus thereof |
| CN104843974B (en) * | 2014-02-19 | 2017-07-25 | 惠东和兴泰实业有限公司 | A kind of distributing method and device of the microlite for realizing varying texture |
| CN104118042A (en) * | 2014-07-18 | 2014-10-29 | 佛山市东鹏陶瓷有限公司 | Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture |
| CN104118039A (en) * | 2014-07-18 | 2014-10-29 | 佛山市东鹏陶瓷有限公司 | Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture |
| CN104118039B (en) * | 2014-07-18 | 2017-03-22 | 佛山市东鹏陶瓷有限公司 | Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture |
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105058566B (en) * | 2015-06-29 | 2017-07-28 | 佛山市东鹏陶瓷有限公司 | A kind of distributing method of ceramic brick powder lot |
| CN108544646A (en) * | 2018-05-04 | 2018-09-18 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles flat plate decorating machine |
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| CN103029203B (en) | 2014-07-30 |
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Owner name: GUANGDONG DONGPENG CERAMIC CO., LTD. Free format text: FORMER OWNER: GUANGDONG DONGPENG HOLDING CO., LTD. Effective date: 20130604 Owner name: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGP Free format text: FORMER OWNER: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGPENG CERAMIC CO., LTD. FOSHAN DONGPENG CERAMICS CO., LTD. Effective date: 20130604 |
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Effective date of registration: 20130604 Address after: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Applicant after: Guangdong Dongpeng Ceramic Co., Ltd. Applicant after: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant after: Guangdong Dongpeng Holdings Co., Ltd. Applicant after: Foshan Dongpeng Ceramic Co., Ltd. Applicant after: Foshan Huashengchang Ceramic Co., Ltd. Address before: 511533 Qingyuan high tech Development Zone Ceramic Industrial City Dongpeng ceramic Qingyuan Co., Ltd. Applicant before: Guangdong Dongpeng Holdings Co., Ltd. Applicant before: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant before: Guangdong Dongpeng Ceramic Co., Ltd. Applicant before: Foshan Dongpeng Ceramic Co., Ltd. |
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Effective date of registration: 20170508 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. |