A kind of cloth system of Ceramic Tiles and method
Technical field
The present invention relates to ceramic brick feeding technical field, particularly relate to a kind of cloth system and method for Ceramic Tiles.
Background technology
The manufacturing process of Ceramic Tiles comprises that the operations such as raw material configuration, ball milling make the pattern forming operation such as powder, the glazing of powder cloth, base substrate compacting, high temperature burn till and cut polishing packaging etc.In each step above-mentioned, several still unsolved technical barriers are all had to annoying those skilled in the art.But under current technical conditions, the generation of most Ceramic Tiles new product, is all form different picture on surface as attraction, therefore creates the Ceramic Tiles of various type.Chinese invention patent application " a kind of ceramic brick distribution equipment and technique thereof " (application number: 201110108516.4) disclose the changeful apparatus for distributing of a kind of pattern and technique, especially can realize the Ceramic Tiles of similar sandrock effect, but it can not accurately the change trend of control line texture and number, the thickness of lines texture.
Summary of the invention
The object of the invention is to the cloth system proposing a kind of Ceramic Tiles, it can realize the lines cloth of more horn of plenty, and can realize the trend of accurate control line texture, how many, thickness.
Another object of the present invention is the distributing method proposing a kind of Ceramic Tiles, can realize the lines cloth of more horn of plenty, and can realize the trend of accurate control line texture, how many, thickness.
A cloth system for Ceramic Tiles, comprises cloth bucket, main belt, cloth feed roller and material collecting box, and powder, via after cloth bucket and cloth feed roller, is sent into the texture piled up in described material collecting box and form ceramic surface by main belt; The top of described cloth feed roller is provided with multiple independent control along the axis direction of described cloth feed roller and opens and the gate closed, described gate is adjacent to described engraved roll when closing, when the guillotine door was open, described powder falls to described main belt from described engraved roll.
Described material collecting box comprises front material collecting box and rear material collecting box, and described front material collecting box and rear material collecting box are flatly adjacent to the top being arranged in described main belt; Described front material collecting box is six box bodys tipping upside down on described main belt, and front and the below of described front material collecting box do not arrange baffle plate; Described rear material collecting box backboard is set to the flashboard that can mention separately; Described front material collecting box is provided with the drive unit that intermittence mentions described front material collecting box.
Described cloth feed roller is engraved roll.
The below of described cloth feed roller is provided with screen cloth, and described powder is by falling described main belt after described screen cloth.
Described screen cloth is arranged with and the tilted-putted vice-belt of the described main belt direction of motion, and described main belt movement velocity is greater than described vice-belt.
The direction of motion along described conveyer belt is provided with at least two described cloth bucket of cover and cloth feed rollers.
Be evenly distributed with the sensing element that whether is covered with of powder of this position of induction in described front material collecting box, when this position is not covered with described powder, to should the gate opening of position to supplement the powder of this position.
Heater is provided with in described front material collecting box.
Spatial altitude in described front material collecting box and rear material collecting box is 8-9mm, and each hoisting depth of described front material collecting box is 2-5mm.
Use a distributing method for the Ceramic Tiles of cloth system described above, step comprises:
A. described powder drops on described cloth feed roller by described cloth bucket, and gate described in each is random or open according to preset program, and described powder drops on described conveyer belt, drives to described material collecting box;
B. the texture forming ceramic surface piled up by the described powder in described material collecting box;
C., after described material collecting box piles with described powder, described powder is sent into next process.
After step C, move into after the powder in described rear material collecting box is supplemented bed material press framed in.
The cloth system of Ceramic Tiles of the present invention, equipment operating is stablized, and achieves the lines texture cloth of more horn of plenty, can make lines and to transfer obvious textured pattern.
The distributing method of Ceramic Tiles of the present invention, technique is simply clear, achieves the lines texture cloth of more horn of plenty, can make lines and to transfer obvious textured pattern.
Accompanying drawing explanation
Fig. 1 is the system diagram of an embodiment of the cloth system of Ceramic Tiles of the present invention.
Fig. 2 is the system diagram of another embodiment of the cloth system of Ceramic Tiles of the present invention.
Wherein:
Cloth bucket 1, main belt 2, vice-belt 21, front material collecting box 3, rear material collecting box 4, rear material collecting box backboard 41, cloth feed roller 5, gate 51, screen cloth 52, press 6.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
A cloth system for Ceramic Tiles, comprises cloth bucket 1, main belt 2, cloth feed roller 5 and material collecting box, and powder, via after cloth bucket 1 and cloth feed roller 5, is sent into the texture piled up in described material collecting box and form ceramic surface by main belt 2; The top of described cloth feed roller 5 is provided with multiple independent control along the axis direction of described cloth feed roller 5 and opens and the gate 51 closed, described gate 51 is adjacent to described cloth feed roller 5 when closing, when gate 51 is opened, described powder falls to described main belt 2 from described cloth feed roller 5.Cloth feed roller 5 makes powder enter sequencing and the controllable quantity of front material collecting box 3, thus makes various different powder enter into the accumulation of front material collecting box 3 in batches, and adjustment powder order and quantity can change textured pattern.Gate 51 controls the cloth quantity of powder further, especially opening and conjunction of each gate 51 is controlled separately, make the powder cloth quantity realizing the left and right diverse location of engraved roll 5 when using same engraved roll 5 different with order, thus change cloth textured pattern.Especially can adopt opening and closing order and the time of computer regulating gate 51, determine ceramic surface textured pattern.
Described material collecting box comprises front material collecting box 3 and rear material collecting box 4, and described front material collecting box 3 and rear material collecting box 4 are flatly adjacent to the top being arranged in described main belt 2; Described front material collecting box 3 is for tipping upside down on six box bodys of described conveyer belt 2, and front and the below of described front material collecting box 3 do not arrange baffle plate; Described rear material collecting box backboard 41 is set to the flashboard that can mention separately; Described front material collecting box 3 is provided with the drive unit that intermittence mentions described front material collecting box 3.Powder is entered in front cloth magazine 3 to pile up by cloth bucket 1 and main belt 2 and forms ceramic surface textured pattern, and then constant at the protection lower surface texture of rear material collecting box 4, enters into next process.
Described cloth feed roller 5 is engraved roll.The cylinder surface of engraved roll is with depression, and powder is introduced into recess, is dropped on main belt 2 by the powder in depression.
The below of described cloth feed roller 5 is provided with screen cloth 52, and described powder is by falling described main belt 2 after described screen cloth 52.Described powder is by falling described main belt 2 after described screen cloth 52, and screen cloth 52 makes powder lot dispersing, forms more naturally reasonably pattern.
As in another embodiment of Fig. 2, described screen cloth 52 is arranged with and the tilted-putted vice-belt 21 of described main belt 2 direction of motion, and described main belt 2 movement velocity is greater than described vice-belt 21.
The direction of motion along described conveyer belt 2 is provided with at least two described cloth bucket 1 of cover and cloth feed rollers 5.Each engraved roll 5 enters the cloth of different powder, and in a set of cloth system, realize the cloth of multiple different powder, thus makes the accumulation of the powder in front material collecting box 3 realize the spaced of the powder of different colours or material, thus forms new pattern.
The sensing element that whether is covered with of powder of this position of induction is evenly distributed with, when this position is not covered with described powder, to the gate 51 of position opening powder to supplement this position in described front material collecting box 3.Sensing element can find out powder in front material collecting box 3 whether cloth foot, thus the gate 51 starting correspondence position targetedly increases cloth, can in the quality of cloth phase detection base substrate, avoid the generation of defect ware, the more important thing is and can control with the carrying out of higher accuracy rate to ceramic surface textured pattern, form stable pattern.
Heater is provided with in described front material collecting box 3.For eliminating the steam in front material collecting box 3, reduce the inferior rate of ceramic tile.
Spatial altitude in described front material collecting box 3 and rear material collecting box 4 is 8-9mm, and each hoisting depth of described front material collecting box 3 is 2-5mm.The powder piled up in front material collecting box 3 is the material of ceramic surface texture, only needs thin layer, 2-5mm, and other thickness adopts the bed material cloth that price is lower, whiteness is not high, saves cost.
Use a distributing method for the Ceramic Tiles of above-mentioned cloth system, step comprises:
A. described powder drops on described cloth feed roller 5 by described cloth bucket 1, and gate 51 described in each is random or open according to preset program, and described powder drops on described main belt 2, drives to described material collecting box;
B. the texture forming ceramic surface piled up by the described powder in described material collecting box;
C., after described material collecting box piles with described powder, described powder is sent into next process.
After step C, move into after the powder in described rear material collecting box 4 is supplemented bed material press framed in.
It is more clear and stable that the present invention makes the textured pattern of ceramic brick surface, achieves the material loading procedure of large turn clear distinct lines, expanded Ceramic Tiles expression range, has practicality widely.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.