CN103029203B - Polished tile distributing method and polished tile distributing device - Google Patents
Polished tile distributing method and polished tile distributing device Download PDFInfo
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- CN103029203B CN103029203B CN201210531861.3A CN201210531861A CN103029203B CN 103029203 B CN103029203 B CN 103029203B CN 201210531861 A CN201210531861 A CN 201210531861A CN 103029203 B CN103029203 B CN 103029203B
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Abstract
The invention relates to a polished tile distributing method and a polished tile distributing device. The method comprises the steps of A, grinding spray-dried powder until 0 to 30 percent of 100-mesh powder is left; B, distributing powder onto an auxiliary belt to form micro-powder piles which are spaced; C, rotating the auxiliary belt so as to enable the micro-powder piles to fall onto a main belt through a non-vibration screen device; D, distributing the powder on an empty position of the main belt to form the micro-powder pile with the needed effect, and forming a complete micro-powder layer; and E, enabling the thickness of the micro-powder layer to be in consistency through a scraper or a rotary steel wire, and then adopting a fidelity grille to transfer the well-distributed micro-powder layer into a press mold frame from the main belt. According to the distributing method, through the distributing process forming a layered or a block-shaped similar large-particle effect by utilizing a pressure-free process, the compactness difference between the large particles and other micro-powder plus material can be prevented from influencing the production quality.
Description
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of distributing method and device of polished bricks.
Background technology
In prior art, the pattern of polished bricks and texture are to form by different distributing modes, and in polished bricks Strand Feeding Technique, realizing mottled, stratiform or block similar bulky grain decorative effect is mainly by the method for the pair roller compacting of spraying powder or the compacting of micro mist pair roller.Wherein precompressed be form particle must and an important ring, but the particle producing through precompressed is because there is density difference with other powder in self, and very easily causes particle to split, stop up the defect such as roller, formation particle drag mark.And the decorative effect producing is bulk, there is no obvious granule boundary, thus in the polished bricks that makes to make, be difficult to present the imitative stone material of nature have a decorative border effect.
Summary of the invention
A kind of bulky grain that the object of the invention is to avoid weak point of the prior art and provide is decorated the distributing method of polished bricks, forms stratiform or block bulky grain by exempting from compression technology, avoids bulky grain and other micro mist to have density difference.
Another object of the present invention is to provide a kind of distribution device of polished bricks, on existing conventional cloth system basis, only need slight improvements can be mottled for forming, stratiform or block decorative kind be like the distributing technique of bulky grain effect.
Object of the present invention realizes by following technical measures.
Bulky grain is decorated a distributing method for polished bricks, and step comprises:
A. spray powder material is ground to fineness 100 mesh screen residue 0-30% by powder grinder;
B. to cloth on secondary belt, form the micro mist stockpile of space;
C. rotating described secondary belt movement drops into described micro mist stockpile on main belt through the screen device with vibrations not;
The micro mist stockpile of D, the effect wanted at the blank position cloth of described main belt, forms the complete micro mist bed of material.
E, by material scraper or rotate steel wire make described micro mist thickness of feed layer identical, then adopt fidelity grid by the micro mist bed of material good cloth from described main belt transfer to press framed.
In step B, cloth adopts engraving roller blanking or the blanking of engraving belt.
Described screen device is 1-6 order.
A distribution device for polished bricks, comprises powder lapping device, stockpile distribution device, secondary belt, main belt, screen device and feed supplementing device, fidelity grid; Described fidelity grid is being for obtaining after the micro mist bed of material that thickness is identical, by the micro mist bed of material good cloth from described main belt transfer to press framed.
Set gradually stockpile distribution device, secondary belt, main belt, screen cloth and feed supplementing device along main belt movement direction.
Preferably, also comprise material scraper or rotate steel wire, described material scraper or rotation steel wire are used for making described micro mist thickness of feed layer identical, and described rotation steel wire comprises support and is connected in two steel wire ropes between support.
Described stockpile distribution device is one or more combinations in engraved roll or engraving belt.
The relative altitude of described main belt and secondary belt is 10-20cm.
The relative altitude of described main belt and screen cloth is 5-10cm.
The speed difference of described main belt and secondary belt is 0.5-5 meter per second.
Distributing method of the present invention, forms the distributing technique of mottled, stratiform or block similar bulky grain effect by exempting from compression technology, avoided having density difference between this " bulky grain " and other micro mist fabric simultaneously and affected the quality of production and decorative effect.
Distribution device of the present invention, the micromodification of only need to running business into particular one on existing common distributing platform is entered, can be for producing the polished bricks of bulky grain decorative effect.
Brief description of the drawings
The present invention will be further described to utilize accompanying drawing, but content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of the distribution device of one embodiment of the present of invention.
Fig. 2 is the structural representation of the rotation steel wire in the distribution device of one embodiment of the present of invention
Reference numeral:
Powder lapping device 1, stockpile distribution device 2, secondary belt 3, screen cloth 4, main belt 5, feed supplementing device 6, fidelity grid 7, steel wire rope 8, support 9.
Detailed description of the invention
The invention will be further described with the following Examples.
A kind of distributing method of decorating polished bricks of the present embodiment, with reference to Fig. 1, step comprises:
A. spray powder material is ground into powder to fineness 100 mesh screen residue 0-30% by powder lapping device 1;
B. to cloth on secondary belt 3, form the micro mist stockpile of space;
C. rotate described secondary belt 3 move by described micro mist stockpile through 1-6 order not the screen cloth 4 with vibrations drop on main belt 5;
The micro mist stockpile of D, the effect wanted at the blank position cloth of described main belt 5, forms the complete micro mist bed of material.By material scraper or rotate steel wire make described micro mist thickness of feed layer identical, then adopt fidelity grid 7 by the micro mist bed of material good cloth from described main belt 5 transfer to press framed.
In step B, cloth adopts engraving roller blanking or the blanking of engraving belt.
Preferably, described screen cloth 4 is 1-6 order, is preferably 4 orders.
A kind of bulky grain of the present embodiment is decorated the distribution device of polished bricks, as Fig. 1, comprises powder lapping device 1, stockpile distribution device 2, secondary belt 3, screen cloth 4, main belt 5, feed supplementing device 6 and fidelity grid 7.
Described stockpile distribution device 2, for cloth on described secondary belt 3, forms micro mist stockpile.
Described secondary belt 3 move by described micro mist stockpile through 1～6 order not the screen cloth 4 with vibrations fall described main belt 5.
Described feed supplementing device 6, for the micro mist stockpile of the effect wanted at the blank position cloth of described main belt 5, forms the complete micro mist bed of material.
Preferably, also comprise material scraper or rotate steel wire, described material scraper or rotation steel wire are used for making described micro mist thickness of feed layer identical, as Fig. 2, described rotation steel wire comprises support 9 and is connected in two steel wire ropes 8 between support 9, rotate described support 9, drive steel wire rope 8 to rotate floating the micro mist bed of material.
Further, also comprise fidelity grid 7; Described fidelity grid 7 is for obtaining after the micro mist bed of material that thickness is identical, by the micro mist bed of material good cloth from described main belt 5 transfer to press framed.Shown in fidelity grid 7 be the plate body with the pin of closely arranging, it is pushed down after the micro mist bed of material, the structure that can maintain the micro mist bed of material is not is not scattered and disappeared, keep intact be fed through press framed in.
Described stockpile distribution device 2 is engraved roll or engraving belt.
Described screen cloth 4 is 4 orders, and the micro mist group that micro mist stockpile forms after the screen device 4 of 4 order sizes approaches the bulky grain effect of self-assembling formation most.
Described main belt 5 is 12cm with the difference in height of described secondary belt 3.
Described main belt 5 is 6cm with the relative altitude of described screen cloth 4.
Described main belt 5 is 1m/s with described secondary belt 3 speed differences.
Operation principle of the present invention is as follows.
On the cloth basic platform of existing routine, by local improvement, increase the functional module of exempting to press " bulky grain ", thereby after polishing, form the distributing technique of stratiform or block similar bulky grain effect.Concrete technology mode is as follows:
A, first spray powder material is ground into powder to fineness 100 mesh screen residue 0-30% by powder lapping device 1;
B, on secondary belt 3, on secondary belt 3, form stratiform or block micro mist stockpile by conventional roller blanking (comprise engraving roller) or belt blanking (comprising engraving belt) mode;
C, the not screen cloth 4 with vibrations of one deck 1～6 order is set below secondary belt 3, revolute pair belt 3 is not fallen the micro mist stockpile on it on main belt 5 after the screen cloth 4 with vibrations through 1～6 order again.Due at micro mist stockpile in advance through grinding, fineness is thinner, under its deadweight and the acting in conjunction of screen cloth 4, micro mist stockpile will be divided into many fritter micro mists group, and these fritter shape micro mists groups there will be temporal fine difference in dropping process.In the process of rotating at main belt 5, this small time difference will be transformed into small relative displacement, thereby on main belt 5, has formed a kind of cloth texture of similar bulky grain effect;
D, the place of stockpile blank is filled out again to the micro mist stockpile of wanting effect by feed supplementing device 6, and by material scraper and or rotate steel wire etc. and make that micro mist thickness of feed layer is unified, even density;
E, utilize fidelity grid 7 by the micro mist bed of material good cloth from main belt 5 transfer to press framed in, complete the action of cloth.
Form the distributing technique of spot, stratiform or block similar bulky grain effect by exempting from compression technology, avoided having density difference between this " bulky grain " and other micro mist fabric simultaneously and affect the quality of production and decorative effect.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.
Claims (9)
1. a distributing method for polished bricks, is characterized in that: step comprises:
A. spray powder material is ground to fineness 100 mesh screen residue 0-30% by powder grinder;
B. to cloth on secondary belt, form the micro mist stockpile of space;
C. rotating described secondary belt movement drops into described micro mist stockpile on main belt through the screen device with vibrations not;
The micro mist stockpile of D, the effect wanted at the blank position cloth of described main belt, forms the complete micro mist bed of material;
E, by material scraper or rotate steel wire make described micro mist thickness of feed layer identical, then adopt fidelity grid by the micro mist bed of material good cloth from described main belt transfer to press framed.
2. the distributing method of polished bricks according to claim 1, is characterized in that: the micro mist stockpile of space described in step B is by one or more combination blankings in engraving roller or engraving belt.
3. the distributing method of polished bricks according to claim 1, is characterized in that: described in step C, the order number of the screen cloth with vibrations is not 1-6 order.
4. a distribution device for polished bricks, is characterized in that: comprise powder grinder, stockpile distribution device, secondary belt, main belt, screen device, feed supplementing device and fidelity grid;
Set gradually stockpile distribution device, secondary belt, main belt, screen cloth and feed supplementing device along main belt movement direction.
5. the distribution device of polished bricks according to claim 4, is characterized in that: also comprise material scraper or rotate steel wire, described rotation steel wire comprises support and is connected in two steel wire ropes between support.
6. the distribution device of polished bricks according to claim 4, is characterized in that: described stockpile distribution device is one or more combinations in engraved roll or engraving belt.
7. the distribution device of polished bricks according to claim 4, is characterized in that: the relative altitude of described main belt and secondary belt is 10-20cm.
8. the distribution device of polished bricks according to claim 4, is characterized in that: the relative altitude of described main belt and screen cloth is 5-10cm.
9. the distribution device of polished bricks according to claim 4, is characterized in that: the speed difference of described main belt and secondary belt is 0.5-5 meter per second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210531861.3A CN103029203B (en) | 2012-12-11 | 2012-12-11 | Polished tile distributing method and polished tile distributing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210531861.3A CN103029203B (en) | 2012-12-11 | 2012-12-11 | Polished tile distributing method and polished tile distributing device |
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| Publication Number | Publication Date |
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| CN103029203A CN103029203A (en) | 2013-04-10 |
| CN103029203B true CN103029203B (en) | 2014-07-30 |
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| CN201210531861.3A Active CN103029203B (en) | 2012-12-11 | 2012-12-11 | Polished tile distributing method and polished tile distributing device |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273566B (en) * | 2013-05-20 | 2015-10-14 | 广东宏威陶瓷实业有限公司 | The micro mist engraving distributing method of polished bricks and device |
| CN103273557B (en) * | 2013-06-06 | 2015-02-25 | 清远纳福娜陶瓷有限公司 | Material distribution device and method for polished tiles |
| CN103302729B (en) * | 2013-06-06 | 2015-08-05 | 广东东鹏陶瓷股份有限公司 | A kind of cloth system of Ceramic Tiles and method |
| CN104843974B (en) * | 2014-02-19 | 2017-07-25 | 惠东和兴泰实业有限公司 | A kind of distributing method and device of the microlite for realizing varying texture |
| CN104118039B (en) * | 2014-07-18 | 2017-03-22 | 佛山市东鹏陶瓷有限公司 | Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture |
| CN104118042B (en) * | 2014-07-18 | 2017-03-01 | 佛山市东鹏陶瓷有限公司 | A kind of crawler type moulding cloth shotcreting process of superfine line texture |
| CN105058566B (en) * | 2015-06-29 | 2017-07-28 | 佛山市东鹏陶瓷有限公司 | A kind of distributing method of ceramic brick powder lot |
| CN108544646A (en) * | 2018-05-04 | 2018-09-18 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles flat plate decorating machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1586851A (en) * | 2004-09-03 | 2005-03-02 | 佛山市特地陶瓷有限公司 | Distributing method for ceramic tile |
| CN2846082Y (en) * | 2005-11-03 | 2006-12-13 | 唐君 | Material dispensing device for ceramic brick simulating marble line |
| CN101580374B (en) * | 2009-05-06 | 2012-10-10 | 广东嘉俊陶瓷有限公司 | Manufacturing method of polished porcelain tile imitating natural marble |
| CN102303356B (en) * | 2011-09-05 | 2013-06-19 | 佛山市河之舟机电有限公司 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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Owner name: GUANGDONG DONGPENG CERAMIC CO., LTD. Free format text: FORMER OWNER: GUANGDONG DONGPENG HOLDING CO., LTD. Effective date: 20130604 Owner name: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGP Free format text: FORMER OWNER: QINGYUAN NAFUNA CERAMICS CO., LTD. GUANGDONG DONGPENG CERAMIC CO., LTD. FOSHAN DONGPENG CERAMICS CO., LTD. Effective date: 20130604 |
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Free format text: CORRECT: ADDRESS; FROM: 511533 QINGYUAN, GUANGDONG PROVINCE TO: 528031 FOSHAN, GUANGDONG PROVINCE |
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Effective date of registration: 20130604 Address after: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Applicant after: Guangdong Dongpeng Ceramic Co., Ltd. Applicant after: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant after: Guangdong Dongpeng Holdings Co., Ltd. Applicant after: Foshan Dongpeng Ceramic Co., Ltd. Applicant after: Foshan Huashengchang Ceramic Co., Ltd. Address before: 511533 Qingyuan high tech Development Zone Ceramic Industrial City Dongpeng ceramic Qingyuan Co., Ltd. Applicant before: Guangdong Dongpeng Holdings Co., Ltd. Applicant before: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant before: Guangdong Dongpeng Ceramic Co., Ltd. Applicant before: Foshan Dongpeng Ceramic Co., Ltd. |
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Effective date of registration: 20170508 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. |
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