CN104118042A - Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture - Google Patents
Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture Download PDFInfo
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- CN104118042A CN104118042A CN201410345252.8A CN201410345252A CN104118042A CN 104118042 A CN104118042 A CN 104118042A CN 201410345252 A CN201410345252 A CN 201410345252A CN 104118042 A CN104118042 A CN 104118042A
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- moulding
- micro mist
- crawler type
- main belt
- cloth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention relates to the technical field of manufacturing of ceramic tiles, in particular to a crawler type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture. The crawler type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture comprises the following steps that A, an even micro powder layer is formed on a main belt according to a conventional material distributing method; B, rolling type stirring moulding is conducted on the micro powder layer through a moulding piece on a crawler type moulding device so that the micro powder layer can be in a certain stirred shape, and the edge of the stirred portion of the micro powder layer is a slope; C, a layer of micro powder face materials are evenly scattered on the main belt; D, a color paste layer is evenly sprayed onto the micro powder face materials; E, a micro powder supplement layer is additionally arranged on the main belt, so that a complete distributed material layer is formed. According to the crawler type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture, through the rolling type stirring moulding of the moulding device and the color paste spraying, the efficient and fine material distribution effect is achieved, super-fine line type material distribution is achieved, simulation of the natural, vivid, smooth and changeful pattern surface texture effect of natural stone is achieved in polished tile production, and the surface texture of the polished tile is the same as that of the natural stone.
Description
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of crawler type moulding cloth shotcreting process of superfine line texture.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to the operation of ceramic powder being arranged to moulding according to predetermined requirement, is completed by material distributing machine; Along with the raising of people's living standard, the pattern of polished bricks is required also more and more, in prior art, in order to obtain the polished bricks of different pattern, generally adopt on same cloth system to change formula and grid pattern is obtained different decorative effects, and be all that texture, the patterned roller that utilizes grid forms different patterns conventionally.But because of the limitation of equipment, the ceramic batch of the different formulations in different grids is in follow-up compacting and sintering procedure, intersection is each other difficult to have the phenomenon of infiltration and blending with avoiding, so, be difficult in product, realize meticulous lines by polished bricks Strand Feeding Technique, and further widen color development and the texture of polished bricks lines, thus make product decoration effect more approach lithotome, best embody the aging crack decorative effect of natural-like stone.
Summary of the invention
The crawler type moulding cloth shotcreting process that the object of the invention is to avoid weak point of the prior art and provide a kind of superfine line texture, not only can realize meticulous lines cloth texture, can also further expand color development and the imitative stone texture that in polished bricks, lines are decorated by the decoration technique of colour glaze, reach efficiently, lines material cloth effect accurately, and make polished bricks product more approach texture and the decorative effect of lithotome.
For reaching this object, the present invention by the following technical solutions:
As shown in Figure 1 to Figure 3, a kind of crawler type moulding cloth shotcreting process of superfine line texture, comprises the steps:
A, on main belt, form the uniform micro mist bed of material of one deck by conventional distributing mode;
B, by the moulding part on moulding device to the described micro mist bed of material carry out roller instigate moulding, make the described micro mist bed of material form certain instigation shape, its instigation place edge is slope;
Described moulding device is crawler type moulding device, comprises the flexible chain link and the moulding part of being located at described flexible chain of circulating rolling, and described flexible chain link and described main belt are that face approaches, and the approaching face of described flexible chain link is working face;
C, on described main belt, spread uniformly one deck micro mist fabric;
D, spray uniformly one deck color paste layer to described micro mist fabric;
E, on described main belt supplement micro mist supplement the bed of material, form complete bed of cloth;
F, make described bed of cloth thickness identical by material scraper and prepressing device, consistent in density, adopts fidelity grid that bed of cloth identical thickness is transferred to press from described main belt.
Conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpiles that are separated from each other by one or more in carved leather belt, engraved roll, the color of the described micro mist stockpile of formation is one or more;
B, use micro mist material supplement the space between described micro mist stockpile, form the complete micro mist bed of material;
C, make the described micro mist bed of material spread to 7～9mm by material scraper to unify thickness and density;
D, the described micro mist bed of material is pressed into thickness to 3～5mm in advance.
Step b uses one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to described main belt.
The described material scraper of step c is material scraping plate or one or more combinations of rotating steel wire.
Described moulding device quantity in step B is multiple, simultaneously or carry out in turn moulding work.
The direction of motion of described crawler type moulding device and the traffic direction of described main belt in step B are consistent, and on the connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main belt of back segment, and the speed of described crawler type moulding device is omited the described main belt faster than front end.
Step C uses the sieve that shakes to spread uniformly the micro mist fabric that a layer thickness is 0.4～0.6mm.
In step D, adopt one or more refractory gunning equipment to spray described mill base, the covering of the fan mill base of 100～150 ° of described refractory gunning equipment ejection, described refractory gunning equipment is moving around or is swinging perpendicular to the direction of motion of described main belt.
Described mill base is color glaze or look base slurry, and its proportion is 1.2～1.6g/cm
3, flow velocity is 10～30 seconds, fineness is 325 mesh screen residue≤0.5%.
Repeat once or step B～E repeatedly, the moulding device that the step of repetition is used is identical or different, and the described color paste layer thickness of sprinkling is identical or different.
The present invention is according to above method, instigate moulding and spray mill base by the roller of moulding device, reach efficient, meticulous cloth effect, realize superfine line cloth and realize natural, lively, smooth, the changeful decorative pattern superficial makings effect of polished bricks production simulation lithotome, reach the surperficial texture of lithotome.
Brief description of the drawings
Fig. 1 is the structural representation of an embodiment of distribution device of the present invention.
Fig. 2 is the schematic diagram of the distributing method of one embodiment of the present of invention.
Fig. 3 is the sectional view that adopts the polished bricks made of distributing method of the present invention.
Fig. 4 is the structural representation of an embodiment of moulding device of the present invention.
Fig. 5 is the structural representation of an embodiment of moulding part of the present invention.
Fig. 6 is the structural representation of another embodiment of moulding part of the present invention.
Fig. 7 is the structural representation of the 3rd embodiment of moulding part of the present invention.
Wherein: main belt 1, the micro mist bed of material 21, micro mist stockpile 22, micro mist fabric 23, color paste layer 24, micro mist supplement the bed of material 25, superfine line 26, moulding device 3, flexible chain link 31, moulding part 32, installed surface 33, moulding face 34, transmission component 35, stockpile distribution device 41, fabric cloth materials device 42, feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
Detailed description of the invention
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by detailed description of the invention.
As shown in Figure 1 to Figure 3, a kind of crawler type moulding cloth shotcreting process of superfine line texture, comprises the steps:
A, on main belt 1, form the uniform micro mist bed of material 21 of one deck by conventional distributing mode;
B, by the moulding part 32 on moulding device 3 to the micro mist bed of material 21 carry out roller instigate moulding, make the micro mist bed of material 21 form certain instigation shape, its instigation place edge is slope;
As shown in Figure 4, moulding device 3 is crawler type moulding device, comprise the flexible chain link 31 and the moulding part 32 of being located at flexible chain 31 of circulating rolling, flexible chain 31 is installed on two transmission components 35 and is driven by transmission component 35, flexible chain link 31 is approaching for face with main belt 1, and the approaching face of flexible chain link 31 is working face;
C, on main belt 1, spread uniformly one deck micro mist fabric 23 by fabric cloth materials device 42;
D, by refractory gunning equipment 6 to micro mist fabric 23 spray one deck color paste layer 24 uniformly;
E, by feed supplementing device 43 on main belt 1 supplement micro mist supplement the bed of material 25, form complete bed of cloth;
F, make the micro mist bed of material 21 thickness identical by material scraper 5 and prepressing device 7, consistent in density, adopts fidelity grid 8 that the micro mist bed of material 21 identical thickness is transferred to press from main belt 1.
Use the mill base that moisture content is 40～90%, when the droplet of ejection enters into air, because its specific area is greatly easily under the many factors actings in conjunction such as gravity, aerostatic buoyancy, air drag, airborne dust and air-flow, present drift, Brownian movement and the slow phenomenon such as sedimentation.And this tiny droplet also has very strong permeability, can arrive easily the each the most tiny inside, gap of micro mist stockpile 22.This also comprises the dash area that the projection line perpendicular with micro mist stockpile 22 horizontal lines cannot be reached certainly, when once the surface that droplet arrives micro mist stockpile 22 will form the ultra-thin wet feed integument of one deck densification in the above, effectively stop micro mist stockpile 22 surfaces no longer to occur displacement, deformation etc. in subsequent job operation process, prevented avalanche effect.Sinter ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micro mist stockpile 22 inclined-planes presents superfine line 26.Superfine line 26 stabilitys that present are high, and details is abundant, true to nature, surmounts the effect that existing micro mist cloth becomes Wiring technology to reach comprehensively.This can only arrive under projection line and milder ramped surfaces just forms significant difference with adopting conventional micro mist material, because ramp angles will cause slightly greatly phenomenons such as micro mist material tumbles, avalanche.This has also just clearly resolved the true cause that adopts conventional micro mist material to make Wiring technology first need to prick out on stockpile surface mild V-type ditch, no matter stockpile formation arbitrary shape is all passable to adopt on the contrary new mill base to spray into line technology, as long as it can stable existence, there is no the restriction of this respect completely.Thereby no matter the lines that new technology can reach are in fine degree, or on fidelity, be all unprecedented level.And, for can be better, more stable reach this effect, we can also add appropriate reinforcing agent, water-loss reducer etc. in mill base,, firmly ultra-thin wet feed integument finer and close in the hope of obtaining.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is large, and also needs to suspend belt transmission when moulding.Be that roller is instigateeed moulding from traditional different the present invention of squash type moulding frame, can work continuously, and shared volume be little, there is longer monomer and repeat moulding section.
As shown in Figure 4, moulding device is crawler belt moulding device, comprise flexible chain link 31 and multiple moulding parts 32 of being located at flexible chain link 31 outer surfaces, with main belt 1 for face approach, the moulding part 32 of greater number can be set on its working face, and moulding part 32 entirety can be designed to sheet, spherical or cuboid etc.; The moulding face 34 of the moulding part 32 of sheet can be designed to the rake shape of prodger or connect sheet into a line, the effective interaction length of the sheet of prodger or a line can be designed to equally grow or length inconsistent; The cross section of the moulding face 34 of the moulding part 32 of sheet can be designed to straight line, curve or broken line; The moulding part 32 of sheet can be designed to different thickness and different setting angles.The design of above-mentioned moulding part 32 makes after moulding on main belt the 1 micro mist stockpile 22 forming have longer monomer and repeats moulding section, makes the texture of the polished bricks after finished product not have the sensation of obvious repetition.
As shown in Figure 5, a kind of embodiment of moulding part 32 is sheet broken line type, the sliver that its installed surface 33 is complete, and its moulding face 34 is for being provided with the rake shape of multiple projections.Utilization is with the rake shape face of rolling over shape as moulding face, and for produce thinner lines, texture or pattern on the micro mist bed of material 22, the micro mist bed of material 22 pattern forms after moulding are complicated and changeable.
As shown in Figure 6, the another kind of embodiment of moulding part 32 is sheet, its installed surface 33 is two or more tabs that mutually stagger, tabs connects in moulding face 34, the sliver that its moulding face 34 is complete, mutually stagger tabs install and make described moulding face 34 distortions after fixing and with certain radian.The moulding face 34 of one whole is instigateeed, is cut off the described micro mist bed of material 22 for larger area, makes the micro mist bed of material 22 form large-scale vacancy after moulding.
As shown in Figure 7, the third embodiment of moulding part 32 is sheet, its installed surface 33 is edge, its moulding face 34 is its whole side, and moulding face 34 is provided with multiple through holes, and moulding part 32 is installed and forms an angle with the micro mist bed of material 21 shapes with certain angle, when moulding, allow powder pass through from through hole, and the lower end of moulding part 32 acts on to the micro mist bed of material 21 simultaneously, reach the object to 21 moulding of the micro mist bed of material.
The effect of spreading uniformly thin layer micro mist fabric 23 on main belt 1 is that the droplet while preventing follow-up color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, increases surface three-dimensional sense.
The prepressing device 7 of step F makes micro mist stockpile 22 edges more regular, and some tiny crackles of increase that simultaneously also can be suitable in micro mist stockpile 22 enrich the level of lines.
Conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpiles that are separated from each other by one or more in the stockpile such as carved leather belt, engraved roll distribution device 41, the color of the micro mist stockpile of formation is one or more;
B, by feed supplementing device 43, micro mist material is supplemented to the space between micro mist stockpile, form the complete micro mist bed of material 21;
C, make the micro mist bed of material 21 spread to 7～9mm by material scraper 5 to unify thickness and density;
D, be pressed into thickness to 3～5mm by pre-the micro mist bed of material 21.
In the vacancy of micro mist material from carved leather belt or engraved roll, fall on main belt, form the micro mist stockpile that color is different and be separated from each other, the pattern of formation is controlled changeable, and color is abundant.With being different from space between the color filling micro mist stockpile of step a micro mist material, form the complete micro mist bed of material, after striking off and compressing, in follow-up step of overall modelling, make the micro mist bed of material be difficult for loose distortion.
Step b uses one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to main belt 1.
By blanking belt conversion blanking, the impulsive force of the micro mist material while reducing blanking roller, prevents from destroying the micro mist stockpile 22 having formed on main belt 1, and blanking belt can also make micro mist material fully mix, and makes micro mist material even density.
The material scraper 5 of step c is material scraping plate or one or more combinations of rotating steel wire.First slightly strike off through material scraping plate, then use rotation steel wire carefully to strike off, strike off and make the micro mist bed of material smooth careful by twice.
Moulding device 3 quantity in step B are multiple, simultaneously or carry out in turn moulding work.The micro mist stockpile shape that moulding is formed is changeable, can also form longer monomer and repeat moulding section, makes the texture of the polished bricks after finished product not have the sensation of obvious repetition.
The direction of motion of the crawler type moulding device in step B is consistent with the traffic direction of main belt 1, and on the connecting plate between two main belts 1, main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, and the speed of crawler type moulding device is omited the main belt 1 faster than front end.Move in the same way, the active force between minimizing moulding part 32 and the micro mist bed of material 21 is excessive, makes the loose distortion of the micro mist bed of material 21.Utilize the speed difference between three, the micro mist stockpile 22 after moulding is kept efficiently, can be not loose and handsome in appearance.
Step C uses the sieve that shakes to spread uniformly the micro mist fabric 23 that a layer thickness is 0.4～0.6mm.The effect of micro mist fabric 23 is that the droplet while preventing color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, so this thickness of micro mist fabric 23 just can achieve the goal.
In step D, adopt one or more refractory gunning equipments to carry out color spray slurry, refractory gunning equipment 6 sprays the covering of the fan mill base of 100～150 °, and refractory gunning equipment 6 is moving around or swinging perpendicular to the direction of motion of main belt 1.Such design can ensure color paste layer 24 uniform and smooth after sprinkling.
Mill base is color glaze or look base slurry, and its proportion is 1.2～1.6g/cm
3, flow velocity is 10～30 seconds, fineness is 325 mesh screen residue≤0.5%.The parameter designing that mill base is such, can not destroy micro mist stockpile 22 while spraying mill base, the color paste layer 24 of formation also can protect micro mist stockpile 22 in the time that main belt 1 moves, be difficult for shaking loose or be out of shape.
Repeat once or step B～E repeatedly, the moulding device 3 that the step of repetition is used is identical or different, and color paste layer 24 thickness of sprinkling are identical or different.Repeating step B～E can make micro mist stockpile shape changeable, and color is abundant, and the superfine line 26 that color paste layer 24 forms also can present the variation that thickness is different.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, within these modes all will fall into protection scope of the present invention.
Claims (10)
1. a crawler type moulding cloth shotcreting process for superfine line texture, is characterized in that: comprise the steps:
A, on main belt, form the uniform micro mist bed of material of one deck by conventional distributing mode;
B, by the moulding part on moulding device to the described micro mist bed of material carry out roller instigate moulding, make the described micro mist bed of material form certain instigation shape, its instigation place edge is slope;
Described moulding device is crawler type moulding device, comprises the flexible chain link and the moulding part of being located at described flexible chain of circulating rolling, and described flexible chain link and described main belt are that face approaches, and the approaching face of described flexible chain link is working face;
C, on described main belt, spread uniformly one deck micro mist fabric;
D, spray uniformly one deck color paste layer to described micro mist fabric;
E, on described main belt supplement micro mist supplement the bed of material, form complete bed of cloth;
F, make described bed of cloth thickness identical by material scraper and prepressing device, consistent in density, adopts fidelity grid that bed of cloth identical thickness is transferred to press from described main belt.
2. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: the conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpiles that are separated from each other by one or more in carved leather belt, engraved roll, the color of the described micro mist stockpile of formation is one or more;
B, use micro mist material supplement the space between described micro mist stockpile, form the complete micro mist bed of material;
C, make the described micro mist bed of material spread to 7～9mm by material scraper to unify thickness and density;
D, the described micro mist bed of material is pressed into thickness to 3～5mm in advance.
3. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 2, is characterized in that: step b uses one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to described main belt.
4. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 2, is characterized in that: the described material scraper of step c is material scraping plate or one or more combinations of rotating steel wire.
5. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: the described moulding device quantity in step B is multiple, simultaneously or carry out in turn moulding work.
6. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: the direction of motion of described crawler type moulding device and the traffic direction of described main belt in step B are consistent, and on the connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main belt of back segment, and the speed of described crawler type moulding device is omited the described main belt faster than front end.
7. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: step C uses the sieve that shakes to spread uniformly the micro mist fabric that a layer thickness is 0.4～0.6mm.
8. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: in step D, adopt one or more refractory gunning equipment to spray described mill base, the covering of the fan mill base of 100～150 ° of described refractory gunning equipment ejection, described refractory gunning equipment is moving around or is swinging perpendicular to the direction of motion of described main belt.
9. according to the crawler type moulding cloth shotcreting process of a kind of superfine line texture described in claim 1 or 8 any one, it is characterized in that: described mill base is color glaze or look base slurry, and its proportion is 1.2～1.6g/cm
3, flow velocity is 10～30 seconds, fineness is 325 mesh screen residue≤0.5%.
10. the crawler type moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: repeat once or step B～E repeatedly, the moulding device that the step repeating is used is identical or different, and the described color paste layer thickness of sprinkling is identical or different.
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| CN201410345252.8A CN104118042B (en) | 2014-07-18 | 2014-07-18 | A kind of crawler type moulding cloth shotcreting process of superfine line texture |
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| CN201410345252.8A CN104118042B (en) | 2014-07-18 | 2014-07-18 | A kind of crawler type moulding cloth shotcreting process of superfine line texture |
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| CN104118042B (en) | 2017-03-01 |
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