CN110122906A - Improve the system of processing of the feed uniformity and safety in utilization - Google Patents
Improve the system of processing of the feed uniformity and safety in utilization Download PDFInfo
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- CN110122906A CN110122906A CN201910497949.XA CN201910497949A CN110122906A CN 110122906 A CN110122906 A CN 110122906A CN 201910497949 A CN201910497949 A CN 201910497949A CN 110122906 A CN110122906 A CN 110122906A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/20—Animal feeding-stuffs from material of animal origin
- A23K10/22—Animal feeding-stuffs from material of animal origin from fish
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
- A23K10/37—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/105—Aliphatic or alicyclic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/142—Amino acids; Derivatives thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/158—Fatty acids; Fats; Products containing oils or fats
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/174—Vitamins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/20—Inorganic substances, e.g. oligoelements
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/20—Inorganic substances, e.g. oligoelements
- A23K20/28—Silicates, e.g. perlites, zeolites or bentonites
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/20—Inorganic substances, e.g. oligoelements
- A23K20/30—Oligoelements
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Health & Medical Sciences (AREA)
- Inorganic Chemistry (AREA)
- Biotechnology (AREA)
- Molecular Biology (AREA)
- Physiology (AREA)
- Botany (AREA)
- Mycology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Marine Sciences & Fisheries (AREA)
- Biomedical Technology (AREA)
- Fodder In General (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a kind of system of processing for improving the feed uniformity and safety in utilization, which includes charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus, storehouse to be comminuted, the first grinding device, clean deironing apparatus, granulation device, the second grinding device, finished bin, packing apparatus to batch bin, proportioner, the second lifting device, mixing arrangement, second；Wherein the charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus are sequentially connected；The proportioner, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, the second grinding device, finished bin, packing apparatus are sequentially connected；The storehouse to be comminuted, the first grinding device are sequentially connected to batch bin, proportioner.
Description
Technical field
The invention belongs to animal feed product processing technique fields, and in particular to a kind of raising feed uniformity and use peace
The system of processing of full property.
Background technique
Concentrate feed is need to add energy material in feeding made of the raw materials such as albumen, fiber and premix.Concentrate feed tool
Have the advantages that easy to use, is suitable for extensive, especially oneself has the peasant household of the energy feeds such as corn to use.In addition, for
The pig (such as farrowing sow) of specific physiological stage can also add a certain proportion of fibrous raw material.Concentrate feed is generally mainly comprising more
Kind of vitamin (multidimensional), several mineral materials (more mines) (microelement), a variety of amino acid, phosphorus, calcium macroelement, system chaff, mountain flour,
Outside the core components such as zeolite powder, also contain all or part of protein raw materials component and fibrous raw material, such as dregs of beans, rapeseed dregs, fish
Powder, beet pulp, wheat bran etc..
Concentration material manufacturing technique conventional at present mainly include feed intake, ingredient, mixing, several masters such as conveying and finished product packing
Want link.Raw material is entered into process via ground feeding port first, after cleaning screen is cleared up, then boosted machine transport it is certain
Enter batch bin after height, then removes iron through pipe magnetic separator removal of impurities, then weighed raw material is entered into surge bunker through burden balance, then through mentioning
The machine of liter is promoted to after certain altitude that respectively enter finished bin temporary, most exports afterwards through finished bin and carries out finished product packing.And at this
In process, the promotion falling through certain altitude again after each component is sufficiently mixed, in the process, due to each group of concentrate feed
/ bulk density most diverse (difference reaches 125g/L-3717g/L) and good fluidity, therefore easily layering cause product
Uniformity degradation, to cause product quality unstable or second-rate.
Specifically, now widely used Conventional concentration material manufacturing technique process is primarily present following problems: first, it is raw
It is excessively high to produce the distance for being promoted and being transported in process, generally between 20-30 meters, higher person causes equipment early period to be thrown up to 45 meters
Enter higher cost, follow-up equipment depreciation is larger, virtually increases product cost, influences the market competitiveness；Second, in Conventional concentration
In material manufacturing technique, during falling after rise again through long range Lifting Convey to finished bin after product mix, by evenly mixing
It causes to be layered due to the greatest differences of good fluidity and bulk density between each component, so that the final concentrate feed product uniformity is very
Difference causes product quality lower, and stability is poor；The product of third, Conventional concentration material manufacturing technique cannot be protected in the production uniformity
On the basis of card, during being transported to pig farm from feed factory, because of each component in the links product such as handling, stacking pressure, transport
Can further be layered because of the greatest differences of bulk density, the degree of layering with transportation range and transit route degree of jolting；4th,
In Conventional concentration material manufacturing technique, product is only packaged as finished product by simple process such as simple crushing, mixing, removal of impurities.
Wherein the bulk density of each component, granularity are not of uniform size, and pig farm feeding intake and can generate in mixed process greatly autogamy complete diet pellet
Dust is measured, the health and safety of the dnockout worker between truck of fighting each other is totally unfavorable, and there are also the possibility for causing dust explosion.It is above-mentioned to deposit
The problem of be various global questions, overcome one of them with being typically only capable to partial extent, it is difficult to comprehensively, thoroughly solve
Certainly a series of great number of issues.Therefore, it is necessary to a kind of systems of processing comprehensively, thoroughly to solve the above problem primary solve.
Summary of the invention
In view of the problems of the existing technology, the purpose of the present invention is to provide a kind of raising feed uniformitys and use peace
The system of processing of full property.
The invention adopts the following technical scheme:
A kind of system of processing improving the feed uniformity and safety in utilization, the system of processing includes charging device, clear
Manage device, the first lifting device, first removal of impurities deironing apparatus, storehouse to be comminuted, the first grinding device, to batch bin, proportioner,
Second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, the second grinding device, finished bin, packing apparatus；
Wherein the charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus are sequentially connected；
The proportioner, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, second crush
Device, finished bin, packing apparatus are sequentially connected；
The storehouse to be comminuted, the first grinding device are sequentially connected to batch bin, proportioner.
It is herein to be sequentially connected that can be regarded as be connected directly or indirectly, specifically, by pipeline, belt and/
Or attachment device or this field other way are attached.
Optionally, raw material enters system or process via ground feeding port.
Further, the cleaning plant is provided with cleaning screen, can remove some woven bag fragments, the blade in raw material
Equal sundries.
Specifically, the optional elevator of the first lifting device.
Specifically, the optional elevator of the second lifting device.
Optionally, it feeds intake when feeding intake, all enters through a feeding port respectively, lifting device can send different raw materials
To different raw material cabins.For example, different raw material cabins is existed side by side in parallel.
It should be noted that storehouse to be comminuted has multiple small storehouses to be comminuted, optionally different small storehouses to be comminuted is in parallel simultaneously
It is vertical, such as at least one small storehouse to be comminuted, for example, 1~30 (such as 1,2,3,4,5,6,7,8,9,10,11,12,13,
14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29 or 30), such as 2~15, such as 3~10
It is a, such as 4~8, specifically, the small storehouse to be comminuted of each raw material preparation 1, specially to store this kind of raw material.
As an example, every kind of raw material successively passes through charging device, cleaning plant, the first lifting device, the first removal of impurities except iron
After device, into storehouse to be comminuted, it is then dispensed in 1 individual small storehouse to be comminuted, every kind of raw material is assigned separately at 1 not
In same small storehouse to be comminuted.Then the first grinding device can be passed sequentially through, different raw material progress is wanted according to actual needs
Then the crushing asked is sequentially entered to batch bin.
It should be noted that have to batch bin it is multiple to the small storehouse of ingredient, optionally it is different to the small storehouse of ingredient in parallel simultaneously
It is vertical, such as wait for the small storehouse of ingredient at least one, for example, 1~20 (such as 1,2,3,4,5,6,7,8,9,10,11,12,13,
14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29 or 30), such as 2~15, such as 3~10
It is a, such as 4~8, specifically, each raw material preparation 1 to the small storehouse of ingredient, specially to store this kind of raw material.
Further, the proportioner includes burden balance, such as raw material via batch bin, then will be weighed through burden balance
Raw material enters surge bunker.Specifically, proportioner includes central control system (for controlling proportion scale, it may be assumed that by each raw material according to matching
Than carrying out ingredient).Optionally, every kind of raw material has a surge bunker, is then put centainly according to formula rate by central control system
The raw material of weight gets off.Further, proportioner also has mixing machine, directly uses mixing after each raw material can be weighed with burden balance
Machine is uniformly mixed.
Further, the first removal of impurities deironing apparatus is provided with pipe magnetic separator.
Further, the second removal of impurities deironing apparatus is provided with pipe magnetic separator.
Specifically, pipe magnetic separator can adsorb mixed bushel iron in raw material, iron nail or with magnetic sundries, in order to avoid subsequent
Process in destroy pulverizer, mixing machine, granulator, the devices such as cooling system.
Further, cooling device is additionally provided between the granulation device and the second grinding device.
After raw material is via granulating stage, after material temperature is dropped to not higher than 1-3 DEG C of environment temperature, continue next
The process in stage.
Optionally, it is provided with feeding port on the mixing arrangement, liquid or stream can be put into either manually or by mechanical device
Body material enters in the mixing arrangement.
Optionally, spraying device is additionally provided on the mixing arrangement.Spray process carries out at room temperature, the number of atomizer
Optional 3-6 are measured, spraying speed is 0.3-1kg/s.Such as oily (such as soybean oil) is added to by material by spraying device
In.Liquid or fluid foods can be entered in the mixing arrangement by spraying device.
Further, the liquid in raw material or fluid foods do not pass through the charging device and put into, but by described mixed
Attach together the feeding port investment set.
Further, first grinding device is provided with sieve (or the sieve of pulverizer and pore size no more than 1.0mm
The size of piece bore dia).
Further, second grinding device is provided with sieve (or the sieve of pulverizer and pore size no more than 2.5mm
The size of piece bore dia).
It should be noted that unless otherwise specified, connection, driving method between device herein, element are ability
Known to field technique personnel.
Specifically, according to the different stages of growth of cultivated animals, the grinding particle size of raw material is different, such as creep feed
(0.8mm-1.0mm, 40 mesh, 85% percent of pass)；Child care pig (1.0mm), 40 mesh, 85% percent of pass；Small, middle pig (1.5-
1.8mm)；Big pig and sow material (2.0mm).
Further, the hoisting depth of material or raw material or feed in the system of processing is no more than 10 meters.
Further, the granulation device is provided with ring moulds, and die hole is provided in ring moulds, and ring moulds aperture is 2.0-3.0mm,
Ring moulds compression ratio is 1:5-1:8, preferably 1:6-1:7.
Further, the temperature of pelletization be 50-60 DEG C, such as 50,51,52,53,54,55,56,57,58,59 or
60℃。
Further, the feed contains following raw material: dregs of beans, soybean skin, calcium monohydrogen phosphate, mountain flour, sodium chloride, soybean
Oil, premix.
Further, by weight, the feed includes following raw material: 350-400 parts of dregs of beans, 400-500 portions of soybean
Skin, 40-60 part calcium monohydrogen phosphate, 30-60 parts of mountain flours, 5-20 parts of sodium chloride, 0.2-2 portions of soybean oils, 50-70 parts of premixes.
Further, the feed comprising following raw material or is selected from following raw material: soybean skin, wheat bran, megasse, color ammonia
Acid, alfalfa meal, wheat-middlings, system chaff, threonine, choline chloride, fish meal, magnesium sulfate, dregs of beans, boar multidimensional (multivitamin), public affairs
Pig multidimensional, calcium monohydrogen phosphate, grower pigs multidimensional, lysine, vitamin E, manganese, zinc, methionine, copper, iron, organic selenium, has lysine
One of machine chromium, mountain flour, zeolite powder, manganese sulfate, threonine, zinc sulfate, zinc oxide, basic copper chloride are a variety of.
Specifically, concentrate feed includes protein raw materials and premix.
Unless otherwise specified, raw material used herein can be by commercially available, and meets those skilled in the art
The conventional sense approved.
Specifically, as an example, the value of bulk density (g/L) of each component is listed in table 1 in used concentrate feed.
Table 1: the value of bulk density (g/L) of each component in concentrate feed
Production and processing system according to the present invention can greatly improve the uniformity and stability of concentrate feed, processing system
System includes feeding intake, being promoted, being cleaned except iron, crushing, ingredient, mixing, removal of impurities are except iron, granulation, cooling, crushing, finished product packing etc. are main
Want link.The equipment used includes feeding port, cleaning equipment, pulverizer, surge bunker, elevator, batch bin, burden balance, mixing
Machine, granulator, cooling equipment, finished bin and baling press etc..
Concentrate feed production and processing system according to the present invention is by adjusting concentrate feed production sequence and shortens production procedure
With increase granulation, disintegrating process again, have investment operation costs are low, the concentrate feed product uniformity is good, product quality is high-quality,
Using it is safe and healthy the advantages that.
The entire promotion of concentrate feed system of processing according to the present invention and/or transportation range are up to 10 meters, are contracted significantly
One third is all greatly reduced to half in the short length of process, the input cost of early period and after-cost's depreciation；This hair
Pelletization treatment is carried out to the finished product being uniformly mixed in mixing machine in the bright system of processing, so that each component is uniformly divided in product
Cloth bonding, then the finished product material that the uniformity is good and voluntarily prepares convenient for pig farm is formed after coarse crushing；Processing system of the present invention
Finished product concentrate feed in system through pelletizing with the process integration crushed again due to handling, and the different component of each bulk density is uniform in product
Bonding distribution, the uniformity and has good stability, and will not be layered because of handling and transportation problem；System of processing institute of the invention
The concentrate feed product of production is through granulation, disintegrating process again, and the component of each different grain size size uniformly bonds dispersion in product, no
It can feed intake and generate a large amount of dust in mixed process to influence workshop condition and workers ' health.
It should be noted that, in this document, such as first and second etc relational terms are used merely to an entity
Or operation is distinguished with another entity or operation, is existed without necessarily requiring or implying between these entities or operation
Any actual relationship or order.
As it is used herein, "and/or" includes any and one or more associations list all combined terms of item.
Term used herein is only used for description specific embodiment, without being intended to the limitation present invention.As it is used herein, singular
Form " one ", "one", "an" and "the" are also intended to include plural form, unless the context clearly indicates otherwise.Further
Understanding, " comprising " when using in the present specification, specifies stated feature, integer, step, operation, element and/or composition,
But one or more of the other feature is not precluded the presence or addition of, integer, step operates, element, composition and/or their combination.
Unless otherwise defined, all terms (including technical and scientific term) used herein have skill belonging to the present invention
The identical meaning that those of ordinary skill is commonly understood by art field.It further understands, term, it is fixed such as in common dictionary
Justice, explains consistent with their meanings in the environment of related fields, and not idealizes or meaning too formal, unless
Here it is clearly defined.
Exemplary invention described herein can suitably lack any one or more of element limitation, here without special
It is open.Therefore, "comprising", " comprising ", the term of " containing " etc. should be by wide in range and without limitation understand.In addition, being made herein
Term expression is used as describing, there is no limit, and do not include using these any equivalent characterizations term expression be
Unintentionally, their a part of characteristic is only described, but according to right, various modifications are possible within the scope of the invention.
Therefore, although the present invention has passed through preferred embodiment and optional feature is specifically disclosed, sheet of the modification disclosed herein to embody
The variation of invention may be recorded by those skilled in the art, and such modifications and variations can be considered of the invention
Within the scope of.
Compared with the prior art, beneficial effects of the present invention:
Feed processing system of the invention has the advantage that first, greatly reduces the equipment investment of production line early period
With the production and operation cost in later period；Second, avoid the problem of causing product to be layered in conventional concentrate feed processing process
With the problem of product quality is poor, unstable product quality；Third avoids concentrate feed product in handling, stacking pressure, transportational process
Further layering；4th, a large amount of dust will not be generated in deployment and conjugation feed, will not influence working environment, harm operation
Workers ' health and initiation dust explosion.
Detailed description of the invention
Fig. 1 is the flow diagram of system of processing of the present invention.
Specific embodiment
In order to preferably explain the present invention, it is described further now in conjunction with following specific embodiments, but the present invention is unlimited
In specific embodiment.
Embodiment 1
Such as the system of processing of a kind of the raising feed uniformity and safety in utilization of Fig. 1, which includes the dress that feeds intake
Set, cleaning plant, the first lifting device, first removal of impurities deironing apparatus, storehouse to be comminuted, the first grinding device, to batch bin, ingredient
Device, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, the second grinding device, finished bin, packing
Device；
Wherein the charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus are sequentially connected；
The proportioner, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, second crush
Device, finished bin, packing apparatus are sequentially connected；
The storehouse to be comminuted, the first grinding device are sequentially connected to batch bin, proportioner.
Albumen, fibrous raw material etc. are put into through the feeding port on ground, material enters the surge bunker of underground, fills by cleaning
Cleaning is set, removes the sundries such as some woven bag fragments, blade in raw material, then boosted machine enters back into after putting on certain altitude
First removal of impurities deironing apparatus, the first removal of impurities deironing apparatus are provided with pipe magnetic separator for removing iron, it is (every to enter back into storehouse to be comminuted
Raw material preparation 1 individual small storehouse to be comminuted of kind), different raw materials enters different small storehouses to be comminuted, then crushes via first
With 1.0mm sieve pulverization process, the raw material that granularity is inherently less than 1.0mm is then not necessarily to be crushed device, directly passes through first
Grinding device；It subsequently enters to batch bin (every kind of raw material preparation 1 is individually to the small storehouse of ingredient), different raw materials enters
It is different to the small storehouse of ingredient, subsequently into proportioner, burden balance weigh the different raw materials (weight specified according to feed proportioning system
Amount) mixing ingredient is carried out in proportioner, the first mixed material is obtained, which is promoted via second and filled
It sets (elevator) and is promoted to mixing arrangement, can be put into liquid material in mixing arrangement by manual batch, and via mixing
Device is uniformly mixed, and obtains the second mixed material, and the second mixed material enters the second removal of impurities deironing apparatus, which removes iron
Device is provided with pipe magnetic separator for removing iron, using granulation device, 52 DEG C of pelleting temperature, ring moulds aperture 2.0mm, and ring moulds pressure
Contracting than be 1:6, concentrate feed (or material) product through cooling treatment (cooling device or system can be used, can be cooling tower, with
Granulation device matches, and general granulation finishes, it is cooling after the temperature of feed product particle be no more than 1 to 3 DEG C of environment temperature) after with
2.5mm sieve enters finished bin after the second grinding device crushes again, is packaged finished product finally by packing apparatus.
Embodiment 2
A kind of system of processing improving the feed uniformity and safety in utilization, the system of processing include charging device, cleaning
Device, the first lifting device, the first removal of impurities deironing apparatus, storehouse to be comminuted, the first grinding device, to batch bin, proportioner, the
Two lifting devices, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, the second grinding device, finished bin, packing apparatus；Institute
It states and is provided with spraying device on mixing arrangement；
Wherein the charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus are sequentially connected；
The proportioner, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, second crush
Device, finished bin, packing apparatus are sequentially connected；
The storehouse to be comminuted, the first grinding device are sequentially connected to batch bin, proportioner.
Producing 30% farrowing sow concentrate feed, (30% refers to that the farrowing sow concentrate feed of 30% ratio, former feed are not
Be capable of Direct-fed farrowing sow, pig farm is bought back, then plus 70% corn (i.e.+70 kilograms of corns of 30kg concentrate feed obtain
100 kilograms of mixed feeds for being mixed and made into Direct-fed farrowing sow)) system of processing it is as follows:
The albumen such as dregs of beans, soybean skin, fibrous raw material etc. are put into through the feeding port on ground, material enters the buffering of underground
Storehouse removes the sundries such as some woven bag fragments, blade in raw material by the cleaning plant cleaning with cleaning screen, then through the
One elevator (the first lifting device) enters back into the first removal of impurities deironing apparatus after putting on certain altitude, the first removal of impurities deironing apparatus
Pipe magnetic separator is provided with for removing iron, enters back into storehouse to be comminuted (every kind of raw material (such as dregs of beans, soybean skin, premix, phosphoric acid
Hydrogen calcium, sodium chloride, mountain flour etc.) respectively it is equipped with 1 individual small storehouse to be comminuted), different raw materials enters different to be comminuted small
Storehouse, then via the first grinding device with 1.0mm sieve pulverization process, the raw material that granularity is inherently less than 1.0mm is then not necessarily to carry out
It crushes, directly passes through the first grinding device；Subsequently enter that (every kind of raw material preparation 1 is individually small to ingredient to batch bin
Storehouse), different raw materials enter it is different to the small storehouse of ingredient, subsequently into proportioner, burden balance weigh different raw materials (according to
The specified weight of feed proportioning system) mixing ingredient is carried out in proportioner, the first mixed material is obtained, first mixture
Material is promoted to mixing arrangement via the second lifting device (elevator), is provided with spraying device on the mixing arrangement, is sprayed at room
Temperature is lower to be carried out, and the quantity of atomizer is 4, spray velocity 0.5-0.8kg/s, and the liquid materials such as soybean oil are added to mixing
In device, after about 180s is sufficiently stirred, the second mixed material is obtained, the second mixed material enters the second removal of impurities deironing apparatus, should
Second removal of impurities deironing apparatus is provided with pipe magnetic separator for removing iron, using granulation device, 58 DEG C of pelleting temperature, and ring moulds aperture
3.0mm, ring moulds compression ratio be 1:7, concentrate feed (or material) product through cooling treatment (cooling device or system can be used, can
To be cooling tower, match with granulation device, general granulation finishes, and the temperature of feed product particle is no more than environment temperature after cooling
1 to 3 DEG C of degree) after with 2.5mm sieve after the second grinding device crushes again into finished bin, beaten finally by packing apparatus
It is bundled into product.
Table 2:30% farrowing sow concentrate feed nutrient formulation composition
| Raw material components | Additive amount (parts by weight) |
| Dregs of beans | 385 |
| Soybean skin | 450 |
| Calcium monohydrogen phosphate | 47 |
| Mountain flour | 45 |
| Feed grade sodium chloride | 13 |
| Soybean oil | 1 |
| Premix | 59 |
| It is total | 1000 |
Note: include a variety of amino acid, vitamin, minerals, mould inhibitor, antioxidant and enzyme preparation etc. in premix.
System of processing of the present invention tests the uniformity and safety in utilization of feed:
The present invention solves the problems, such as that each raw material components are unevenly distributed in concentrate feed production for the first time, by repeated multiple times examination
Verify bright, good through concentrate feed mixture homogeneity made from system of processing provided by the invention or technique, specific data are listed in table
3。
Take respectively in the market through conventional premix system of processing production 5 different manufacturers production concentrate feed sample and and
5 through concentrate feed sample made from system of processing provided by the present invention, reference national examination criteria file " feed product mixing
The measurement of the uniformity " (GB/T 5918-2008) progress feed cloud test, as a result as follows:
Table 3: the concentrate feed uniformity testing result of different system of processing productions
Note: 1, the index of evaluation feed mixture homogeneity generally acknowledged at present is mixture homogeneity variation lines (CV).Variation lines
It relative to the departure degree of average value is a relative value that number indicated, which is the standard deviation of sample,.In practical measurement, Ke Yitong
The content distribution of each component in measurement material is crossed to acquire CV value, abundant experimental results show that CV value is smaller, show to be uniformly mixed
Degree is better；2, " Feedstuff Enterprises permissive condition " provides, concentrate feed, mixed feed, concentrate supplement manufacturing enterprise intermixture
The mixture homogeneity coefficient of variation be not more than 7%.
Table 3 shows the concentrate feed production and processing system concentrate feed uniformity (1.98-3.22%) produced of the invention
It is significantly better than the concentrate feed (6.24-8.89%) of Conventional concentration material processing process (system) production, the present invention is for concentration
Expect that product quality has good quality assurance.
Table 4: the input cost of different concentrate feed production and processing systems
Cost input early period that table 4 shows concentrate feed system of processing of the invention is processed than existing Conventional concentration material is
System saves 3,600,000 yuan, and annual cost depreciation takes 360,000 yuan of saving.
Reduce the dust harzard during autogamy mixed feed:
It is provided in " People's Republic of China's Occupational sanitary standard " (GBZ 2.1-2007), powder in workplace air
Dirt acceptable concentration-Grain Dust (free SiO2Content < 10%) it is 4mg/m3.Match since the cereal of feed, protein raw materials usually account for
60% or more of square ratio, so the dust safe level of feed factory operation area is 4mg/m3。
Compared with the routinely concentrate feed product of production and processing system production, in identical process equipment and dust prevention and control measure
Under, the concentrate feed product produced through system of processing of the invention carries out in mixed feed process for preparation, the dust in operating space
Concentration is greatly reduced, and is as a result listed in table 5.
Table 5: environment dust concentration compares during the concentrate feed deployment and conjugation feed of different systems of processing
Table 5 is shown, and is generated during deployment and conjugation feed with the concentrate feed product of conventional process systems production higher
The dust particles of concentration compare (4.99-7.01g/m3), each raw material components of concentrate feed product of system of processing production of the present invention
After being thoroughly mixed uniformly, by granulation and again crushing and processing technique can full and uniform distribution and bonding, with preparing
Fine dust particles (the dust concentration 1.86-2.03mg/m of high concentration will not be generated in the process by closing feed3), thus will not shadow
Ring the operating space of Feed Manufacturing, the potential danger of workers ' health and dust explosion.
Above is only a specific embodiment of the present invention, it is not intended to limit the scope of the invention, all utilizations
The equivalent transformation that the present invention makees, is applied directly or indirectly in other relevant technical fields, similarly includes of the invention
Among scope of patent protection.
Claims (10)
1. improving the system of processing of the feed uniformity and safety in utilization, which is characterized in that the system of processing includes the dress that feeds intake
Set, cleaning plant, the first lifting device, first removal of impurities deironing apparatus, storehouse to be comminuted, the first grinding device, to batch bin, ingredient
Device, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, the second grinding device, finished bin, packing
Device；
Wherein the charging device, cleaning plant, the first lifting device, the first removal of impurities deironing apparatus are sequentially connected；
The proportioner, the second lifting device, mixing arrangement, the second removal of impurities deironing apparatus, granulation device, second crush dress
It sets, finished bin, packing apparatus are sequentially connected；
The storehouse to be comminuted, the first grinding device are sequentially connected to batch bin, proportioner.
2. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that described
Cleaning plant is provided with cleaning screen；The proportioner includes burden balance.
3. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that described
First removal of impurities deironing apparatus is provided with pipe magnetic separator；The second removal of impurities deironing apparatus is provided with pipe magnetic separator.
4. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that described
Cooling device is additionally provided between granulation device and the second grinding device.
5. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that described
Spraying device is additionally provided on mixing arrangement, spray velocity is set as 0.3-1kg/s.
6. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that described
First grinding device is provided with pulverizer and pore size is no more than the sieve of 1.0mm；Second grinding device is provided with powder
Broken machine and pore size are no more than the sieve of 2.5mm.
7. the system of processing according to claim 1 to 6 for improving the feed uniformity and safety in utilization, special
Sign is that hoisting depth of the material in the system of processing is no more than 10 meters.
8. the system of processing according to claim 1 to 6 for improving the feed uniformity and safety in utilization, special
Sign is that the granulation device is provided with ring moulds, and die hole is provided in ring moulds, and ring moulds aperture is 2.0-3.0mm, ring moulds compression ratio
For 1:5-1:8, the temperature of granulation is 50-60 DEG C.
9. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that by weight
Part meter is measured, the feed includes following raw material: 350-400 parts of dregs of beans, 400-500 parts of soybean skins, 40-60 parts of calcium monohydrogen phosphates, 30-
60 parts of mountain flours, 5-20 parts of sodium chloride, 0.2-2 portions of soybean oils, 50-70 parts of premixes.
10. the system of processing according to claim 1 for improving the feed uniformity and safety in utilization, which is characterized in that institute
Stating feed includes following raw material: soybean skin, wheat bran, megasse, tryptophan, alfalfa meal, wheat-middlings, system chaff, threonine, chlorination gallbladder
Alkali, fish meal, magnesium sulfate, dregs of beans, boar multidimensional, boar multidimensional, lysine, calcium monohydrogen phosphate, grower pigs multidimensional, lysine, dimension life
Plain E, manganese, zinc, methionine, copper, iron, organic selenium, Organic Chromium, mountain flour, zeolite powder, manganese sulfate, threonine, zinc sulfate, zinc oxide,
One of basic copper chloride is a variety of.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111229394A (en) * | 2020-02-21 | 2020-06-05 | 连云港浩宇石英有限公司 | Fused quartz silica micropowder processing equipment |
| CN114831326A (en) * | 2022-05-20 | 2022-08-02 | 新疆征泰饲料有限公司 | Puffed feed production system and production method |
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| CN206481978U (en) * | 2016-12-30 | 2017-09-12 | 江苏长寿集团南山饲料有限公司 | A kind of livestock and poultry fresh water carp compound feed and livestock and poultry concentrated feed system of processing |
| CN108740450A (en) * | 2018-07-19 | 2018-11-06 | 邛崃驰阳农牧科技有限公司 | A kind of agent of feed for nursing sow for improving weight of weaning litter and reducing sow body weight loss |
| CN210445631U (en) * | 2019-06-10 | 2020-05-05 | 深圳比利美英伟营养饲料有限公司 | Processing system for improving uniformity and use safety of feed |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206481978U (en) * | 2016-12-30 | 2017-09-12 | 江苏长寿集团南山饲料有限公司 | A kind of livestock and poultry fresh water carp compound feed and livestock and poultry concentrated feed system of processing |
| CN108740450A (en) * | 2018-07-19 | 2018-11-06 | 邛崃驰阳农牧科技有限公司 | A kind of agent of feed for nursing sow for improving weight of weaning litter and reducing sow body weight loss |
| CN210445631U (en) * | 2019-06-10 | 2020-05-05 | 深圳比利美英伟营养饲料有限公司 | Processing system for improving uniformity and use safety of feed |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111229394A (en) * | 2020-02-21 | 2020-06-05 | 连云港浩宇石英有限公司 | Fused quartz silica micropowder processing equipment |
| CN114831326A (en) * | 2022-05-20 | 2022-08-02 | 新疆征泰饲料有限公司 | Puffed feed production system and production method |
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