CN102275038B - High-speed hot press and application method thereof - Google Patents
High-speed hot press and application method thereof Download PDFInfo
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- CN102275038B CN102275038B CN 201010197100 CN201010197100A CN102275038B CN 102275038 B CN102275038 B CN 102275038B CN 201010197100 CN201010197100 CN 201010197100 CN 201010197100 A CN201010197100 A CN 201010197100A CN 102275038 B CN102275038 B CN 102275038B
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Abstract
The invention aims to provide a high-speed hot press which can be matched with a movable pulse hot-pressing module to improve the process operation mode and enhance the productivity per unit time, and the application method of the high-speed hot press as well. The high-speed hot press comprises a machine station, a conveyor belt mechanism, a hot-pressing module, a moving mechanism and an operation system. The high-speed hot press is characterized in that the hot-pressing module is composed of a pulse hot-pressing electrode, a heat-dissipating module, a horizontal adjusting module, an actuating module and a transformer module which are orderly stacked from bottom to top; and the moving mechanism consists of two parallel opposite longitudinal bearing rails, a plurality of horizontal moving rails, a plurality of horizontal moving apparatuses and a plurality of longitudinal moving apparatuses, wherein the longitudinal bearing rails are respectively arranged at one side of the top end of the machine station, the horizontal moving rails are respectively corresponding to the hot-pressing modules and are arranged between the longitudinal bearing rails, the horizontal moving apparatuses are respectively disposed at positions where the horizontal moving rails and the longitudinal bearing rails are connected, and the longitudinal moving apparatuses are respectively disposed at positions where the hot-pressing modules and the horizontal moving rails are connected and enable the hot-pressing modules to be suspended below the horizontal moving rails.
Description
Technical field
The present invention relates to a kind of high-speed hot press and application process thereof.
Background technology
Along with the information age arrives, the information age is just leading us to move towards scientific and technological fashion modish tip.
Simultaneously, along with making rapid progress of communication product, drive the rise of consumption electronic products, made personal computer, person communication system, the sales volumes of product in the whole world such as digital and electronic communication increase every year.
Therefore, integrate different electronic components on circuit board, more important for the electronic product of manufacturing.
And due to portable information electronic product, with mobile communication product, in recent years towards light, thin, short, little, multi-functional, the trend development of high-reliability and low priceization in the circuit design of electronic product, also must stride forward towards long-pending body integration.
Be subject to the impact of electronic product ultrathin, and along with the developing rapidly of electronics industry, increasing electronic product connects, and need to use multiway and connect, and because of the usage space of product, be subject to great restriction, all act liquid crystal displays, notebook computer, mobile phone etc. just must be in limited spaces, allow coupling assembling between circuit board, can produce flexing and connect, under the prerequisite of this demand, soft circuit board just becomes very important role.
Hot press is widely used in industrial flexible circuit board (Flexible Printed Circuit, FPC), circuit board (Printed Circuit Board, the welding between electronic product such as PCB), realizing machinery to each other and to be electrically connected, hot press one is divided into two kinds of thermostatic type and pulseds.
And wherein with the impulse heat-pressing machine, enjoy attention, its impulse heat-pressing machine, quick heating, cooling is fast, temperature is controlled accurately, can weld simultaneously the lead-in wire of multiple spot, due to the effect of pressurization being arranged after when welding, so can guarantee the balance of each solder joint, rough phenomenon can not appear, reach the high yield of product.
For the thermostatic type hot press, heating-up temperature accurately and fast, can arrive the production temperature in one second, the heat engine time such as do not need, and but the control function of fast lifting temperature makes to produce to have more elasticity, on the other hand, but the multistage temperature setting function, therefore also can be used in (the similar reflow/Reflow) of scolding tin processing procedure; And temperature control is in 10 ℃, therefore without the problem of bubble and displacement, can guarantee product quality; In addition, need in production process to heat up, lower the temperature, because of the pulsed heating system, without the temperature stand-by period, can accurately grasp production capacity efficient during intensification.
And impulse heat-pressing machine, more can be used for pb-free solder, and can control the different temperature curve of multistage, in response to the requirement of diversified product to temperature, and the heating of local and short time, arround making, spare part can not be subject to the impact of heat, the temperature that can be rapidly heated and keep setting, guarantee the yield of product, not affected by temperature contrast, allow production time shorten.
The problem points that institute's wish solves:
Aforementioned conventional impulse heat-pressing machine exists the following point point:
1. the hot pressing module of conventional pulsed hot press, because design as a whole is bad, the degree of modularity is low, make whole hot pressing module too huge, heavy, more therefore, cause the difficulty of miniaturization, the related amplification that also causes board, if so pre-electronic product of producing, complexity is high, simultaneously also can significantly increase the demand of conventional pulsed hot press, raise the cost, and because a conventional pulsed hot press only has one group to two groups non-movable hot pressing module, so production line can be elongated, reduce whole production capacity.
In view of this, how to allow the hot pressing module of impulse heat-pressing machine dwindle, modularization, make impulse heat-pressing function one many hot pressing of machine module, to reduce costs and to shorten production line, promote production capacity, just become one of improved purpose of wish of the present invention.
2. the adjustment of conventional pulsed hot press and use, trouble very when production line will be changed processing procedure, requires a great deal of time, and allows the intangible cost of integral production increase, and more delays to the time of producing, and easily lets slip a golden opportunity.
In view of this, how to allow the impulse heat-pressing function conveniently adjust and use, to shorten production line adjustment time and difficulty, strive for business opportunity, just become two of the improved purpose of wish of the present invention.
3. when using the conventional pulsed hot press, make whole procedure for producing huge incomparable, have influence on the fluency when producing, more need to drop into a large amount of costs and manpower, and the per unit hot pressing time, the whole time is oversize, causes the lifting of production capacity to be difficult for, the related quality that has influence on product and price are unfavorable for the lifting of product competitiveness.
In view of this, how to allow simplifying of procedure for producing, more smooth, and reduce costs and manpower, reduction per unit hot pressing time, the improving product competitiveness just becomes three of the improved purpose of wish of the present invention.Summary of the invention
The object of the present invention is to provide and a kind ofly coordinate packaged type pulse heat die block, can improve the process operations mode, promote high-speed hot press and the application process thereof of unit interval production capacity.
The present invention adopts following technological means to realize:
For solving foregoing problems and reach purpose of the present invention, technological means of the present invention, it is a kind of high-speed hot press relevant for the technological means of facility aspect, it comprises:
One board (1);
One is located at the conveyer belt mechanism (2) of this board (1) interior bottom side end face;
At least one is located in this board (1), is positioned at conveyer belt mechanism (2) top side end, modular hot pressing module (3);
One be located at hot pressing module (3) top side end, be connected with each hot pressing module (3), and can drive aforementioned hot die block (3), carry out the travel mechanism (4) of X, Y-axis (X, Y) displacement or the rotation of form at the same time or separately; And
One is located in this board (1), can control the operating system (5) of conveyer belt mechanism (2), hot pressing module (3) and travel mechanism (4) running;
It is characterized in that:
This hot pressing module (3) is by from lower to upper and the hot pressing electrode (31) of the pulsed that storehouse arranges sequentially;
One is located at the outer radiating module (32) of this hot pressing electrode (31);
One is located at the horizontal adjustment module (33) on this radiating module (32) top;
One is located at this horizontal adjustment module (33) top, can drive the aforementioned hot piezoelectricity utmost point (31), radiating module (32) and horizontal adjustment module (33), carries out the actuating module (34) of Z-axis direction (Z) shift reciprocately; And
One is located at this actuating module (34) top, and the transformer module (35) that is electrically connected to this hot pressing electrode (31) forms;
And this travel mechanism (4) be by two parallel relatively, be arranged at respectively vertical support rail (41) of board (1) top one side;
At least one corresponds respectively to each hot pressing module (3), be located between aforementioned vertical support rail (41), and can displacement between vertical support rail (41), and the cross moving track (42) that is flexibly connected with hot pressing module (3);
Several be located at respectively each cross moving track (42), with each vertical support rail (41) junction, can drive cross moving track (42), carry out the mobile Traverse Displacement Unit (43) of Y-axis (Y); And
Several are located at each hot pressing module (3) and cross moving track (42) junction, and allow each hot pressing module (3) be suspended to cross moving track (42) below, and can drive each hot pressing module (3), carry out the mobile and/or longitudinal-moving device (44) Z-axis direction (Z) rotation of X axis (X) and form.
According to above-mentioned high-speed hot press, described conveyer belt mechanism (2) is the relative both sides of being located at respectively board (1) interior bottom side end face by two, and cross-cutting fault is the C font, and seals distolateral relative bracing frame (21);
Two are located at respectively this bracing frame (21) open end side, and with the outer cover plate (22) of its sealing;
One is located between this two bracing frame (21) a side place, can drive the front conveyer belt (23) that tray (50) is moved to the location;
One is located between this two bracing frame (21) the opposite side place, and joins with this front conveyer belt (23), can drive the tray (50) of being inputted by front conveyer belt (23), the rear carrier (24) that is moved to the location;
One is located between this two bracing frame (21) a side place, and is connected with this front conveyer belt (23), can drive should before the front side motor (25) of conveyer belt (23) running; And
One is located between this two bracing frame (21) the opposite side place, and is connected with this rear carrier (24), and the rear side motor (26) that can drive this rear carrier (24) running forms.
According to above-mentioned high-speed hot press, described radiating module (32) more can be connected with a high-pressure air source (500) that is installed on outside hot pressing module (3);
And described radiating module (32) is by one first radiating block (321);
One with a spacing, relatively is located at second radiating block (322) at this first radiating block (321) rear side end place;
One is located at this first radiating block (321) and the second radiating block (322) bottom side place, is the setting of ㄇ font, can be for the positioning component (324) of the hot pressing electrode (31) that grips pulsed; And
One is located at the first radiating block (321) and the second radiating block (322) top side face, it can be connected both, and be connected with horizontal adjustment module (33), and the location plate (325) of use is installed for modularization;
X axis (X) in this first radiating block (321) and the second radiating block (322) is equipped with respectively that several are arranged in parallel, and the longitudinal holes (326) of stacking setting;
And the Y-axis (Y) in this first radiating block (321) and the second radiating block (322), be equipped with respectively several be arranged in parallel and with the duct, front and back (327) of the interlaced setting of this longitudinal holes (326);
And the Z-axis direction (Z) in this first radiating block (321) and the second radiating block (322) is equipped with respectively several setting that are arranged in parallel, is positioned at the vertical through hole (328) of this longitudinal holes (326) and staggered place, duct, front and back (327);
By this longitudinal holes (326), duct, front and back (327), and the three-dimensional framework of vertical through hole (328) arrange, allow the first radiating block (321) and the second radiating block (322), all present a porous cavity shape form, the target that reach and dwindle hot pressing module (3) volume, improves hot pressing module (3) radiating efficiency, modularization arranges hot pressing module (3) be set.
According to above-mentioned high-speed hot press, described horizontal adjustment module (33) is by a base (331), have one be the first locating slot (331A) that Y-axis (Y) is arranged on base top surface, and several be distributed in the grooving (331B) of base periphery, aforementioned grooving (331B) cell wall is provided with keyhole (331C), and at the adjacent notches place, little fish eyelet (331D) is set;
One top cover (332), have one be X axis (X) be arranged on top cover bottom surface and second locating slot (332A) corresponding with above-mentioned the first locating slot, several be distributed in top cover peripheral and with the grooving (332B) of the corresponding setting of above-mentioned base grooving (331B), aforementioned top cover grooving (332B) cell wall is provided with keyhole (332C), and is the little fish eyelet (332D) of up and down symmetry shape at the place's setting of contiguous grooving (332B) notch and the little fish eyelet of base (331D);
one angle adjusting (333), it is the level board (333A) that is located between base (331) and top cover (332) by, one is X axis (X) by the cross tube (333D) of level board and top cover clamping, one is Y-axis (Y) is formed by the sheer pole (333E) of level board and base clamping, make and keep a spacing (d) between base (331) and top cover (332), and above aforementioned levels plate (333A), have with above-mentioned the second locating slot (332A) and be up and down symmetrically arranged the 4th locating slot (333C), and below level board (333A), have with above-mentioned the first locating slot (331A) and be up and down symmetrically arranged the 3rd locating slot (333B), supply by this aforementioned on, lower two cross bars (333A, 333D) import separately the location,
Two spacing adjustment units (334,334 '), between base (331) between peripheral and top cover (332) periphery, and each spacing adjustment unit (334,334 '), have two respectively cross-over connection base groovings (331B) and top cover groovings (332B), and be up and down symmetrically arranged contiguous block (334A, 334B), and a spiral shell wear the set screw (334F, 334G) of two contiguous blocks (334A, 334B); And
Several elastic telescopic assemblies (335), retaining bolt (335A, 335B) is inserted respectively at the two ends of each elastic telescopic assembly (335), to import in above-mentioned base keyhole (331C) and top cover keyhole (332C), elastic telescopic assembly (335) is formed to base (331) and top cover (332) generation contraction drawing;
By adjusting respectively two spacing adjustment units (334,334 '), allow angle adjusting (333) as pivot, change base (331) and reach afterwards before the left and right angle and located.
According to above-mentioned high-speed hot press, described horizontal adjustment module (33) is by a base (331), have one be the first locating slot (331A) that Y-axis (Y) is arranged on base top surface, and several be distributed in the grooving (331B) of base corner, aforementioned grooving (331B) cell wall is provided with keyhole (331C), and is arranged with screw (331G, 331H) outside base (331);
One top cover (332), have one be X axis (X) be arranged on top cover bottom surface and second locating slot (332A) corresponding with above-mentioned the first locating slot, several be distributed in the top cover corner and with the grooving (332B) of the corresponding setting of above-mentioned base grooving (331B), aforementioned top cover grooving (332B) cell wall is provided with keyhole (332C);
one angle adjusting (333), it is the level board (333A) that is located between base (331) and top cover (332) by, one is X axis (X) by the cross tube (333D) of level board and top cover clamping, one is Y-axis (Y) is formed by the sheer pole (333E) of level board and base clamping, make and keep a spacing (d) between base (331) and top cover (332), be up and down symmetrically arranged the 4th locating slot (333C) and have above aforementioned levels plate (333A) with above-mentioned the second locating slot (332A), be up and down symmetrically arranged the 3rd locating slot (333B) and have below level board (333A) with above-mentioned the first locating slot (331A), supply by this aforementioned on, lower two cross bars (333A, 333D) import separately the location,
After two set screws (334F, 334G), spiral shell are put on the screw (331G, 331H) of stating base (331), then support and to terminate in top cover (332) bottom surface; And
Several elastic telescopic assemblies (335), retaining bolt (335A, 335B) is inserted respectively at the two ends of each elastic telescopic assembly (335), in the keyhole (331C, 332C) that is mounted in separately above-mentioned base grooving (331B) and top cover grooving (332B), elastic telescopic assembly (335) is formed to base (331) and top cover (332) generation contraction drawing;
By adjusting respectively two set screws (334F, 334G), allow angle adjusting (333) change base (331) as pivot and reach afterwards before the left and right angle and located.
According to above-mentioned high-speed hot press, described actuating module (34) is the location push pedal (341) that is connected with horizontal adjustment module (33) end face by;
At least one guide rod (341A) of being located at this location push pedal (341) top end face one side;
One is located at this location push pedal (341) top end face, is placed on outside this guide rod (341A), is connected with transformer module (35), can be for the ㄩ shape locating piece (342) of guiding with this guide rod of location (341A);
One is located in this ㄩ shape locating piece (342), can drive that this location push pedal (341) is upper in Z-axis direction (Z), the pneumatic actuator (343) of shift reciprocately;
One is located between location push pedal (341) and ㄩ shape locating piece (342), can form for the limited block (344) of avoiding locating push pedal (341) shock ㄩ shape locating piece (342).
According to above-mentioned high-speed hot press, described actuating module (34), have more two bottom side ends respectively spiral shell be located at outside one of this ㄩ shape locating piece (342) side, and the top side end is connected with transformer module (35) bottom, be connected the fixed arm (345) of use with transformer module (35) for aforementioned actuating module (34), the lateral surface of another this each fixed arm (345), more be provided with a vertical spiral shell be located at this fixed arm (345) central, can allow above-mentioned fixed arm (345) secondary fixed arm (345A) in T shape.
According to above-mentioned high-speed hot press, described transformer module (35) is the end connecting plate (351) that is spirally connected with actuating module (34) top by;
The one top connecting plate (352) that is coupling with longitudinal-moving device (44) bottom;
Several spiral shells are located at the support bar (353) between end connecting plate (351) and top connecting plate (352);
One spiral shell establish be fixed in connecting plate of the aforementioned end (351), top connecting plate (352), and support bar (353) between, be electrically connected to hot pressing electrode (31) and operating system (5), hot pressing electrode (31) running power supply, the transformer (354) to control its running can be provided; And
Several pieces spiral shells are located at outside end connecting plate (351) and top connecting plate (352), can form for the module side plate (355) of protection transformer (354).
According to above-mentioned high-speed hot press, described vertical support rail (41) and cross moving track (42) are for one of following: H shape rigid track, C shape rigid track, L shaped rigid track, V-arrangement rigid track, T shape rigid track;
And between two opposite ends of two vertical support rails (41), more be respectively equipped with a radius rod (45) that two vertical support rails (41) can be connected, and vertically in the two ends of support rail (41), more be respectively equipped with one and can avoid cross moving track (42) to break away from the spacing projection (46) of vertical support rail (41).
According to above-mentioned high-speed hot press, described Traverse Displacement Unit (43) is the gripper shoe (431) that is connected with this cross moving track (42) by;
One group is embedded in one side of this gripper shoe (431) top, can support square horizontal wall top side face under this vertical support rail (41), and can be for driving cross moving track (42), take vertical support rail (41) as track, in the traversing driving wheels (432) of Y-axis (Y) top offset;
At least one this gripper shoe (431) one sides be located at, become the parallel shape setting with these traversing driving wheels (432), and can support square horizontal wall bottom side under this vertical support rail (41), to coordinate these traversing driving wheels (432), to allow the vertical support of Traverse Displacement Unit (43) clamping position on vertical support rail (41) take turns (433);
At least one topmast bracer (436) of being located at this gripper shoe (431) and junction, cross moving track (42) top; And
At least one end back-up block (437) of being located at this gripper shoe (431) and junction, cross moving track (42) below forms.
According to above-mentioned high-speed hot press, gripper shoe (431) one sides of the Traverse Displacement Unit (43) of described contiguous operating system (5), more be provided with and at least onely become the vertical configuration setting with these traversing driving wheels (432), and can support horizontal single guide wheel (434) of the corresponding vertical wall medial surface of this vertical support rail (41).
According to above-mentioned high-speed hot press, gripper shoe (431) one sides of described Traverse Displacement Unit away from operating system (5) (43), more be provided with and at least onely become the vertical configuration setting with these traversing driving wheels (432), and can support laterally two guide wheels (435) of the corresponding vertical wall medial surface of this vertical support rail (41).
According to above-mentioned high-speed hot press, described longitudinal-moving device (44) is to be located at transformer module (35) end face by one, and connected horizontal connecting plate (441);
Two are vertical at respectively the perpendicular side plate (442) at this horizontal connecting plate (441), relative dual-side place;
In top one side that two groups are embedded at respectively respective horizontal connecting plate (441) relatively, can support horizontal wall bottom side on this cross moving track (42), and can for drive longitudinal-moving device (44), take cross moving track (42) as track, in the vertical shift driving wheels (443) of X axis (X) top offset;
One is located at this horizontal connecting plate (441) bottom side, drives wheels (443) with this vertical shift and becomes the vertical configuration setting, and can support the vertically pair guide wheels (444) of the corresponding vertical wall medial surface of this vertical support rail (41);
Two are mounted between perpendicular side plate (442), and two perpendicular side plate (442) are connected, can support horizontal wall top side face on this cross moving track (42), and can coordinate this vertical shift to drive wheels (443), allow the supporting wheels (445) of longitudinal-moving device (44) clamping position on cross moving track (42); And
Sequentially sheathed connection, with longitudinal-moving device (44) is positioned transformer module (35) top one can for the connection rotating shaft (449) of connection transformer module (35), one can for the location girth sheets (448) that connects horizontal connecting plate (441), can be for the location bearing (447) of connection rotating shaft (449) location, reach one and can locate positioning cap (446) for location bearing (447) and be formed.
According to above-mentioned high-speed hot press, gripper shoe (431) the bottom side end face of the Traverse Displacement Unit (43) of described contiguous operating system (5) more is provided with a vertical plate (47); And one be inserted in vertical plate (47) central authorities, can be for the pilot pin (48) of locating aforementioned cross moving track (42);
And the horizontal connecting plate (441) of longitudinal-moving device (44), contiguous two perpendicular side plate (442) are located, and more being respectively equipped with one can be for the pilot pin (48) of positioning heat die block (3) rotation gyration.
According to above-mentioned high-speed hot press, described hot pressing module (3) more comprise a paralleled by X axis to (X), be cross-placed on outside actuating module (34), in have the fender module (36) of fender strip (40), this fender module (36) can allow fender strip (40), crosses hot pressing electrode (31) with X axis (X);
And described fender module (36) is to be connected 35 with actuating module (34) with transformer module by one) hollow base frame (361) that is connected;
One is erected at the motor apparatus (362) on hollow base frame (361) top, between motor apparatus (362) and pedestal side plate (361B) and with the coaxial rotating disk (362A) that arranges of motor apparatus;
One transmission device (363) that is located at hollow base frame (361) rear end and is driven by motor apparatus (362);
One is located at hollow base frame (361) front end and the charging gear (364) of fender strip (40) is provided, and the head end of this fender strip (40) can be by transmission device (363) clamping to drive charging gear (364) running;
At least two strip brake components (365) that link with above-mentioned sole (361C, 361D) respectively, this strip brake component (365) can compress fender strip (40) when above-mentioned hot pressing module (3) start, in case this fender strip (40) is loosening; And
At least two link, make fender strip (40) and the strip guide member (366) of above-mentioned hot pressing module (3), maintenance spacing to form with above-mentioned stock (361F, 361G) respectively, and this hollow base frame (361) is in the front and back of its side plate (361A, 361B) two bottom sections, each hangs down and puts a sole (361C, 361D), and this two sole (361C, 361D) is articulated with respectively the stock (361F, 361G) of a tool corrective action separately.
according to above-mentioned high-speed hot press, described transmission device (363) has a power transmission shaft (363A) that is arranged on pedestal side plate (361B), one drive plate (363B) that is transmitted that axle wears and is driven by the rotating disk of motor apparatus (362) (362A), one axle is located at first runner (363C) of transmission shaft end, one pole (363H) that links with pedestal side plate (361B) and produce spacing with power transmission shaft, one vertically wears the first pressing part (363I) of pole, one is arranged on the stitching wheel (363J) of the first pressing part end and energy pressing the first runner.
According to above-mentioned high-speed hot press, described charging gear (364) have a fixed rotating shaft (364A), that is arranged on pedestal side plate (361B) be arranged on the relative side plate of pedestal (361A) blocking rotating shaft (364C), one by clamping this fixed rotating shaft (364A), and blocking rotating shaft (364C) between dispenser (364G) so that fender strip (40) to be provided, an and rotating shaft brake component (364H) that links and fixed rotating shaft (364A) is slowed down and stop with pedestal side plate (361B);
Each strip brake component (365) has the second runner (365B), one and transverse axis support arm (365C) in succession that transverse axis (365A), that an end is attached at sole (361C, 361D) plate face is socketed in the transverse axis another end; The clamping aforementioned transverse axis of one end of aforementioned support arm (365C) (365A) and another arm end can be parallel with the second runner (365B), and vertically be equipped with a little pressing part (365D) at this arm end place; And
Each strip guide member (366) has the 3rd runner (366B) that transverse axis (366A), that an end is attached at sole (361C, 361D) plate face is socketed in the transverse axis another end.
according to above-mentioned high-speed hot press, side plate (the 361A of described hollow base frame (361), 361B) plate face, arrange and to appear in-built window (361H), and several are for the axle of above-mentioned transmission device (363) with charging gear (364), rotate and hold smoothly axle (361I), and at every side plate (361A, 361B) inner face, more being provided with can be in order to the contiguous block (361J) of actuating module (34) in succession, make actuating module (34) can see through contiguous block (361J), and be connected with transformer module (35).
For solving foregoing problems and reaching purpose of the present invention, the technology of the present invention means aspect method, are a kind of processing procedure application process of high-speed hot press, and it comprises:
Preparation process:
One feed arrangement (100) is provided, can sequentially inputs by a circuit board (20), reach the processing assembly (10) that at least one flexible circuit board (30) forms;
One alignment device (200) of being located at feed arrangement (100) discharge end is provided, aforementioned flexible circuit board (30) can be scheduled to the part with this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed on corresponding pallet (50);
Provide one at least one as described in claims 1, be arranged at the high-speed hot press (300) of alignment device (200) discharge end, can aforementioned flexible circuit board (30) is predetermined and the part of this circuit board (20) combination, do hot binding with circuit board (20); And
One discharge end that is arranged at aforementioned last high-speed hot press (300) is provided, can be with the drawing mechanism (400) of processing assembly (10) output that machines;
Fabrication steps:
The first step: start high-speed hot press (300);
Second step: begin to adjust flow process, adjust each hot pressing module (3) in high-speed hot press (300) hot pressing electrode (31) position, hot pressing electrode (31) direction, with hot pressing electrode (31) level, allow the hot pressing electrode (31) of each hot pressing module (3) can correspond to respectively the part of upper, predetermined and this circuit board (20) combination of corresponding flexible circuit board (30);
The 3rd step: begin to prepare flow process, start feed arrangement (100), alignment device (200), with drawing mechanism (400);
The 4th step: beginning charging contraposition flow process, sequentially input processing assembly (10) by feed arrangement (100) beginning, and see through the part of alignment device (200), flexible circuit board (30) is predetermined and this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed on corresponding pallet (50);
the 5th step: beginning hot pressing flow process, complete the processing assembly (10) of contraposition, together located by alignment device (200) with pallet (50), see through the conveyer belt mechanism (2) of high-speed hot press (300), constantly input high-speed hot press (300), in high-speed hot press (300), beginning sequentially moves to below each hot pressing module (3), make each sequentially action of hot pressing module (3) beginning, the all hot pressing modules (3) of relief, begin parallel processing, so that each flexible circuit board (30), can go up corresponding pre-position with circuit board (20), produce firm hot binding effect,
The 6th step: beginning discharging flow process, complete the processing assembly (10) of hot pressing flow process, with pallet (50) together by the conveyer belt mechanism (2) of high-speed hot press (300), export drawing mechanism (400) to, to see through drawing mechanism (400), be transferred to predetermined lay down location.
According to the processing procedure application process of above-mentioned high-speed hot press, described alignment device (200) is for one of following:
Automatic alignment machine (200A) can see through the part of automated machine device, aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upper corresponding pre-position;
Artificial contraposition station (200B) can see through the mode of manpower manual, the part of aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upward corresponding pre-position;
And the 3rd in described fabrication steps is in the step, more can comprise a process requirements according to processing assembly (10), and select whether on the hot pressing module (3) of high-speed hot press (300), reload buffer material module (36) or reload buffer material module (36) not are with the conversion processing procedure, allow hot pressing module (3) be applicable to the step of this processing assembly (10).
The present invention can obtain following some advantage:
1. emphasis of the present invention, for seeing through the hot pressing module of adopting the stacking-type modularized design, significantly improvement, allow the miniaturization of hot pressing module, more lightweight, function does not only reduce, slightly promote on the contrary, so can coordinate travel mechanism, put into practice the mobility of the hot pressing module of pulsed, be different from the conventional pulsed hot press, and because can be on a board, device one is to several hot pressing modules, and can allow each organize the hot pressing electrode part of hot pressing module, can correspond to respectively, on corresponding flexible circuit board, and simultaneously over against arriving predetermined part of being combined with circuit board, so high-speed hot press of the present invention, just can replace the conventional pulsed hot press of many, on one playscript with stage directions invention high-speed hot press, just can comprise in conventional pulsed hot pressing processing procedure, most hot pressing processing procedure, and because the contraposition number of times of flexible circuit board and circuit board, by a large amount of simplifying, time and the error that can expend in the time of more can be with contraposition, be down to minimum, so when improving the process operations mode, shorten the per unit hot pressing time, promote the unit interval production capacity, more convenient adjustment procedure for producing, to strive for business opportunity, and more can reduce whole cost, the burden of manpower and fraction defective, the improving product competitiveness.
2. in the present invention, radiating module adopts the design of the empty shape of porous, allow the present invention's heat build-up fast, but also can dispel the heat fast, more can not produce to the present invention the problem of heat damage, see through longitudinal holes, duct, front and back, and the three-dimensional framework of vertical through hole arrange, allow first and second radiating block, all present the form that arranges of the empty shape of a porous, the present invention can be lowered the temperature fast, so can not spin out the whole processing procedure time, allow the processing procedure time effectively shorten, reduce costs, promote the efficient of producing;
In addition, more can with the air guide block, be built between first and second radiating block, to first and second radiating block and hot pressing electrode, directly blowing and lower the temperature, when not blowing, also by the mechanism of first and second radiating block, with the unnecessary thermal source of hot pressing electrode, upwards absorb, wait for when blowing, related to unnecessary thermal source, the principle that sees through the fluid thermal exchange is discharged, and heat radiation fast, can absorb rapidly hot pressing electrode waste heat, the protection device security;
On the other hand, because the speed of hot pressing electrode cooling has significantly been improved, so can reduce the processing procedure time, improve production capacity, although and volume-diminished, the hot pressing electrode size constancy that can install more can reach the standard of modularized design.
3. in the present invention, the horizontal adjustment module of the first form, by base, top cover, angle adjusting, spacing adjustment unit, elastic telescopic assembly etc. are formed member, adopt with modularization and implement, energy reduction means volume, can increase on demand or reduce again the composition member, not only economy but also material benefit;
Wherein, by with above-mentioned angle adjusting, be designed to level board, come to coordinate with up and down two cross bars respectively, can be with the squint direction of hot pressing electrode, clearly divide with X-axis, Y-axis, come to carry out for the operation personnel, stage by stage the adjustment of thin section, and make the aforementioned hot piezoelectricity utmost point, can with level or lateral attitude, come the part to be welded of align objects; Again with two spacing adjustment units, four the elastic telescopic assemblies of arranging in pairs or groups are implemented, except more traditional four screws more easily understand and the operation that can save time, again can base be adjusted to tilt towards X-axis or Y-axis after, still can be shunk drawing by same axial elastic telescopic assembly.
4. in the present invention, the horizontal adjustment module of the second form, by base grooving and top cover grooving being arranged on the corner place, and with former base grooving place, change with screw and implement, again with the spacing adjustment unit of the first form, be simplified to set screw and implement, except can reduce the composition member, with reduction assembling procedure and manufacturing cost, also by the elastic telescopic assembly being moved to the corner place, so that inspect and upgrade.
5. in the present invention, the fender module is to see through modularized design, makes hollow base frame collocation motor apparatus, transmission device, charging gear, strip brake component and strip guide member etc. form member, except the energy reduced volume, also can be convenient to dismounting and assembling; Transmission device collocation charging gear is implemented, and can increase the size range of the fender strip that can be suitable for, and so when upgrading different strip, can reduce the chance of changing intraware, to shorten the replacing time;
Wherein, the enforcement of the first runner of transmission device, collocation stitching wheel, can be for clamping fender strip, make the strip head end, do not need to engage with the first runner, in the situation that just can make transmission device, be driven by motor apparatus, see through and pull padded coaming, indirectly to order about the strip of new one section of charging gear, sustainable supply;
In addition, more by at above-mentioned charging gear, arrange one and have elastic force and can be toward covering movable blocking rotating shaft, arrange in pairs or groups fixed rotating shaft, clamping dispenser, when changing strip, can pull open the blocking rotating shaft so that under fast fetching, exhaust the dispenser of strip, also can push back the blocking rotating shaft, the dispenser quick-snap is fixed after load onto the new dispenser of spooling, so that the operating personnel pulls out strip head end, clamping at the transmission device place;
On the other hand, by in the hollow base frame rear end, set up container, reclaiming the strip of use, and do not need again to be wound in transmission device, allow the composition member of transmission device, need not replace and can continue and use, more so that dismantle and assemble;
Also have, fender module of the present invention, by the runner that will adopt, be designed to central authorities for neck shape section and by mediad both ends gradually expanding, and at two ora terminalis of this runner, respectively a baffle ring is set and implements, prevent by this fender strip when the runner, produce horizontal drift situation, and can be with the strip correcting.Description of drawings
Fig. 1: schematic perspective view of the present invention.
Fig. 2: perspective exploded view of the present invention.
Fig. 3: the schematic perspective view of conveyer belt mechanism of the present invention.
Fig. 4: the perspective exploded view of conveyer belt mechanism of the present invention.
Fig. 5: the schematic perspective view of hot pressing module of the present invention.
Fig. 6: the perspective exploded view of hot pressing module of the present invention.
Fig. 7: the schematic perspective view of radiating module of the present invention.
Fig. 8: the perspective exploded view of radiating module of the present invention.
Fig. 9: the three-dimensional generalized section of radiating module of the present invention.
Figure 10: the schematic perspective view of horizontal adjustment module of the present invention.
Figure 11: the perspective exploded view of horizontal adjustment module of the present invention.
Figure 12: the present invention separately plants the schematic perspective view of horizontal adjustment module.
Figure 13: the present invention separately plants the perspective exploded view of horizontal adjustment module.
Figure 14: the present invention separately plants the schematic perspective view of hot pressing module.
Figure 15: the present invention separately plants the perspective exploded view of hot pressing module.
Figure 16: the perspective view of fender module of the present invention.
Figure 17: the schematic perspective view of fender module of the present invention.
Figure 18: the perspective exploded view of fender module of the present invention.
Figure 19: the schematic perspective view when travel mechanism of the present invention coordinates the hot pressing module.
Figure 20: the perspective exploded view of travel mechanism of the present invention.
Figure 21: the perspective exploded view of the Traverse Displacement Unit of the contiguous operating system of the present invention.
Figure 22: the present invention is away from the perspective exploded view of the Traverse Displacement Unit of operating system.
Figure 23: the perspective exploded view of longitudinal-moving device of the present invention.
Figure 24: the solid when the present invention adjusts the hot pressing module is implemented schematic diagram.
Figure 25: the processing procedure application process of high-speed hot press of the present invention, when using automatic alignment machine
Concise and to the point block schematic diagram.
Figure 26: the processing procedure application process of high-speed hot press of the present invention, when using artificial contraposition station
Concise and to the point block schematic diagram.
Figure 27,28: the flow process block schematic diagram of the processing procedure application process of high-speed hot press of the present invention.
1 board 36 fender modules
11 frame 361 hollow base frames
12 board doors 361 (A, B) side plate
2 conveyer belt mechanisms 361 (C, D) sole
21 bracing frame 361E tracks
22 outer cover plates 361 (F, G) stock
23 front conveyer belt 361H windows
24 rear carrier 361I hold axle
25 front side motor 361J contiguous blocks
26 rear side motor 362 motor apparatus
3 hot pressing module 362A rotating disks
31 hot pressing electrode 363 transmission devices
32 radiating module 363A power transmission shafts
321 first radiating block 363B drive plates
321A first holddown groove 363C the first runner
The vertical heat dissipation channel 363D neck shape of 321B first section
321C air guide entrance 363 (E, F) baffle ring
322 second heat radiations lack the 363G axis hole
322A the second holddown groove 363H pole
Vertical heat dissipation channel 363I the first pressing part of 322B second
The 324 positioning component 363J wheel of presenting a theatrical performance as the last item on a programme
The L shaped fixture block 363K of 324A first protrusion
The L shaped fixture block 363L of 324B second axis hole
324C electrode locating hole 364 feed transposition
325 location plate 364A fixed rotating shafts
The corresponding pressing plate of 325A connecting hole 364B
326 longitudinal holes 364D outer tubes
327 duct, front and back 364E motion bars
328 vertical through hole 364F pressing plates
329 heat radiation groove 364G dispensers
32A air guide block 364H rotating shaft brake component
32B air guide channel 364I fixed mount
32C air guide entrance duct 364J motion bar
32D the first air guide duct 364K wheels
32E the second air guide duct 365 strip brake components
32F central authorities' air guide duct 365A transverse axis
33 horizontal adjustment module 365B the second runners
331 base 365C support arms
331A the first little pressing part of locating slot 365D
331B grooving 365E briquetting
331D small fish eyelet 366A transverse axis
The 331 long swash plates of (G, H) screw 367A
331I side locating hole 367B hook edge
332 top cover 4 travel mechanisms
332A the second vertical support rail of locating slot 41
332B grooving 42 cross moving tracks
332D small fish eyelet 431 gripper shoes
The horizontal single guide wheel of the little locating hole 434 of 332G
The laterally two guide wheels in 332H side chain hole 435
333 angle adjusting 436 topmast bracers
437 end of 333A level board back-up block
333B the 3rd locating slot 44 longitudinal-moving devices
333C the 4th locating slot 441 horizontal connecting plates
443 vertical shifts of 333E sheer pole drive wheels
334,334 ' the vertically two guide wheels of spacing adjustment unit 444
334 (A, B) contiguous block, 445 supporting wheels
334 (C, D) screw, 446 positioning caps
334 (F, G) set screw, 447 location bearings
335 elastic telescopic assembly 448 location girth sheets
335 (A, B) retaining bolt, 449 connection rotating shafts
336 baffle plate 45 radius rods
The 336A 46 spacing projections of boring a hole
The vertical plate of 336B breach 47
336C long nick 48 pilot pins
336D the second perforation 5 operating systems
337 handle X X axis
337A handle bar Y Y-axis
337B pad Z Z-axis direction
337C safety-key T locking part
34 actuating module D spacings
341 location push pedal 10 processing assemblies
342 ㄩ shape locating piece 30 flexible circuit boards
343 pneumatic actuator 40 fender strips
344 limited block 50 pallets
345 fixed arm 100 feed arrangements
Secondary fixed arm 200 alignment device of 345A
35 transformer module 200A automatic alignment machines
The 351 artificial contraposition of connecting plate 200B station, tops
352 end connecting plate 300 high-speed hot presses
353 support bar 400 drawing mechanisms
354 transformer 500 high-pressure air source
355 module side plates
The A preparation process
A1 provides a feed arrangement, can sequentially input by a circuit board, and at least one flexible circuit board organized
The processing assembly that becomes
A2 provides an alignment device of being located at the feed arrangement discharge end, can with aforementioned flexible circuit board predetermined with
The part of this circuit board combination is positioned over corresponding pre-position on circuit board, and is placed in
On corresponding pallet
A3 provides one at least one high-speed hot press that is arranged at the alignment device discharge end, can be with aforementioned soft
The predetermined part of being combined with this circuit board of circuit board is done hot binding with circuit board
A4 provides a discharge end that is arranged at aforementioned last high-speed hot press, and what can will machine adds
The drawing mechanism of work assembly output
The B fabrication steps
B1 starts high-speed hot press
B2 begins to adjust flow process, adjusts hot pressing electrode position, the hot pressing of each hot pressing module in high-speed hot press
Electrode direction, with hot pressing electrode level, allow the hot pressing electrode of each hot pressing module can distinguish correspondence
To corresponding flexible circuit board, predetermined part of being combined with this circuit board
B3 begins to prepare flow process, starts feed arrangement, alignment device and drawing mechanism
B4 begins charging contraposition flow process, begins sequentially to input processing assembly by feed arrangement, and through right
The position device, with the predetermined part of being combined with this circuit board of flexible circuit board, be positioned on circuit board
Corresponding pre-position, and be placed on corresponding pallet
B5 begins the hot pressing flow process, completes the processing assembly of contraposition, and is together by the alignment device place, saturating with pallet
Cross the conveyer belt mechanism of high-speed hot press, constantly input high-speed hot press, in high-speed hot press
Interior, beginning sequentially moves to below each hot pressing module, and each hot-die BOB(beginning of block) is sequentially moved,
The all hot pressing module of relief, begin parallel processing, so that each flexible circuit board,
Can with corresponding pre-position on circuit board, produce firm hot binding effect
B6 begins the discharging flow process, completes the processing assembly of hot pressing flow process, with pallet together by high-speed hot press
Conveyer belt mechanism, export drawing mechanism to, to see through drawing mechanism, be transferred to predetermined the placement
The place
The specific embodiment
In order more specifically to present content of the present invention, below with reference to graphic, elaborate for enforcement kenel of the present invention.
Be illustrated in figure 1 as schematic perspective view of the present invention, be illustrated in figure 2 as perspective exploded view of the present invention, be illustrated in figure 5 as the schematic perspective view of hot pressing module of the present invention, be illustrated in figure 6 as the perspective exploded view of hot pressing module of the present invention.
Disclose in figure, be a kind of high-speed hot press, it comprises:
One board (1), this board (1) is comprised of a frame (11) and several pieces board doors (12) of being located on frame (11);
One is located at the conveyer belt mechanism (2) of this board (1) interior bottom side end face;
At least one is located in this board (1), is positioned at conveyer belt mechanism (2) top side end, modular hot pressing module (3);
One be located at hot pressing module (3) top side end, be connected with each hot pressing module (3), and can drive aforementioned hot die block (3), carry out the travel mechanism (4) of X, Y-axis (X, Y) displacement or the rotation of form at the same time or separately; And
One is located in this board (1), can control the operating system (5) of conveyer belt mechanism (2), hot pressing module (3) and travel mechanism (4) running;
It is characterized in that:
This hot pressing module (3) is by from lower to upper and the hot pressing electrode (31) of the pulsed that storehouse arranges sequentially;
One is located at the outer radiating module (32) of this hot pressing electrode (31);
One is located at the horizontal adjustment module (33) on this radiating module (32) top;
One is located at this horizontal adjustment module (33) top, can drive the aforementioned hot piezoelectricity utmost point (31), radiating module (32) and horizontal adjustment module (33), carries out the actuating module (34) of Z-axis direction (Z) shift reciprocately; And
One is located at this actuating module (34) top, and the transformer module (35) that is electrically connected to this hot pressing electrode (31) forms;
And this travel mechanism (4) be by two parallel relatively, be arranged at respectively vertical support rail (41) of board (1) top one side;
At least one corresponds respectively to each hot pressing module (3), be located between aforementioned vertical support rail (41), and can displacement between vertical support rail (41), and the cross moving track (42) that is flexibly connected with hot pressing module (3);
Several be located at respectively each cross moving track (42), with each vertical support rail (41) junction, can drive cross moving track (42), carry out the mobile Traverse Displacement Unit (43) of Y-axis (Y); And
Several are located at each hot pressing module (3) and cross moving track (42) junction, and allow each hot pressing module (3) be suspended to cross moving track (42) below, and can drive each hot pressing module (3), carry out the mobile and/or longitudinal-moving device (44) Z-axis direction (Z) rotation of X axis (X) and form.
Wherein, whole employing modularized design can be convenient according to functional increase and decrease, reduced volume can increase the board design flexibility, and sees through the hot pressing module (3) of adopting the stacking-type modularized design, significantly improvement, allow hot pressing module (3) miniaturization, more lightweight, function not only not have to reduce, slightly promote on the contrary, so can coordinate travel mechanism (4), put into practice the mobility of the hot pressing module (3) of pulsed, be different from the conventional pulsed hot press.
Secondly, because the hot pressing module (3) of high-speed hot press of the present invention (300) is reduced, modularization, make high-speed hot press of the present invention (300) energy one many hot pressing of machine module (3), can see through conveyer belt mechanism (2) load mode automatically, to each hot pressing module (3), substation pressing, within the unit interval, complete a plurality of hot pressing chalaza with the time, reduction per unit hot pressing time is to reduce costs and to shorten production line, effectively promote production capacity.
Moreover high-speed hot press of the present invention (300) sees through coordinating of hot pressing module (3) and travel mechanism (4), can conveniently adjust and use, more can reduce processing procedure switch line and board hardware adjustment time, adjust time and difficulty to shorten production line, strive for business opportunity.
in addition, hot pressing module (3) coordinates travel mechanism (4), just can put into practice the mobility of the hot pressing module (3) of pulsed, be different from the conventional pulsed hot press, and because can be on a board (1), by travel mechanism (4), device one is to several hot pressing modules (3), and can allow each organize hot pressing electrode (31) part of hot pressing module (3), can correspond to respectively, on corresponding flexible circuit board, and simultaneously over against arriving predetermined part of being combined with circuit board, so high-speed hot press of the present invention (300), just can replace the conventional pulsed hot press of many, on one playscript with stage directions invention high-speed hot press (300), just can comprise in conventional pulsed hot pressing processing procedure, most hot pressing processing procedure, and because the contraposition number of times of flexible circuit board and circuit board, by a large amount of simplifying, time and the error that can expend in the time of more can be with contraposition, be down to minimum.
In above-mentioned, described actuating module (34) is the location push pedal (341) that is connected with horizontal adjustment module (33) end face by;
At least one guide rod (341A) of being located at this location push pedal (341) top end face one side;
One is located at this location push pedal (341) top end face, is placed on outside this guide rod (341A), is connected with transformer module (35), can be for the ㄩ shape locating piece (342) of guiding with this guide rod of location (341A);
One is located in this ㄩ shape locating piece (342), can drive that this location push pedal (341) is upper in Z-axis direction (Z), the pneumatic actuator (343) of shift reciprocately;
One is located between location push pedal (341) and ㄩ shape locating piece (342), can form for the limited block (344) of avoiding locating push pedal (341) shock ㄩ shape locating piece (342);
And described actuating module (34), have more two bottom side ends respectively spiral shell be located at outside one of this ㄩ shape locating piece (342) side, and the top side end is connected with transformer module (35) bottom, be connected the fixed arm (345) of use with transformer module (35) for aforementioned actuating module (34), the lateral surface of another this each fixed arm (345), more be provided with a vertical spiral shell be located at this fixed arm (345) central, can allow above-mentioned fixed arm (345) secondary fixed arm (345A) in T shape;
Another described transformer module (35) is the end connecting plate (351) that is spirally connected with actuating module (34) top by;
The one top connecting plate (352) that is coupling with longitudinal-moving device (44) bottom;
Several spiral shells are located at the support bar (353) between end connecting plate (351) and top connecting plate (352);
One spiral shell establish be fixed in connecting plate of the aforementioned end (351), top connecting plate (352), and support bar (353) between, be electrically connected to hot pressing electrode (31) and operating system (5), hot pressing electrode (31) running power supply, the transformer (354) to control its running can be provided; And
Several pieces spiral shells are located at outside end connecting plate (351) and top connecting plate (352), can form for the module side plate (355) of protection transformer (354).
Wherein, see through this kind modularization and the actuating module (34) of miniaturization and the embodiment of transformer module (35), in cooperation after hot pressing electrode (31), radiating module (32), horizontal adjustment module (33), the effect of reaching a modularization hot pressing module (3) that can be real, and can facilitate installation and removal, in addition, not only can know at once where fault is arranged, fault is looked for and being looked into easily, and more can the there fault just change the there, very convenience in maintenance is produced and follow-up maintenance, all can be better than the conventional pulsed hot press.
Be illustrated in figure 3 as the schematic perspective view of conveyer belt mechanism of the present invention, be illustrated in figure 4 as the perspective exploded view of conveyer belt mechanism of the present invention.
Disclose in figure, described conveyer belt mechanism (2) is the relative both sides of being located at respectively board (1) interior bottom side end face by two, and cross-cutting fault is the C font, and seals distolateral relative bracing frame (21);
Two are located at respectively this bracing frame (21) open end side, and with the outer cover plate (22) of its sealing;
One is located between this two bracing frame (21) a side place, can drive the front conveyer belt (23) that tray (50) is moved to the location;
One is located between this two bracing frame (21) the opposite side place, and joins with this front conveyer belt (23), can drive the tray (50) of being inputted by front conveyer belt (23), the rear carrier (24) that is moved to the location;
One is located between this two bracing frame (21) a side place, and is connected with this front conveyer belt (23), can drive should before the front side motor (25) of conveyer belt (23) running; And
One is located between this two bracing frame (21) the opposite side place, and is connected with this rear carrier (24), and the rear side motor (26) that can drive this rear carrier (24) running forms.
Wherein, see through the set-up mode of this kind conveyer belt mechanism (2), except conveniently processing, more can facilitate the present invention to be installed in series, allow the consistent equalization of production line, more can do change according to product needed at any time, revise production procedure, real automated production promotes production work efficient.
Be illustrated in figure 7 as the schematic perspective view of radiating module of the present invention, be illustrated in figure 8 as the perspective exploded view of radiating module of the present invention, be illustrated in figure 9 as the three-dimensional generalized section of radiating module of the present invention.
Disclose in figure, described radiating module (32) more can be connected with a high-pressure air source (500) that is installed on outside hot pressing module (3);
And described radiating module (32) is by one first radiating block (321);
One with a spacing, relatively is located at second radiating block (322) at this first radiating block (321) rear side end place;
One is located at this first radiating block (321) and the second radiating block (322) bottom side place, is the setting of ㄇ font, can be for the positioning component (324) of the hot pressing electrode (31) that grips pulsed; And
One is located at the first radiating block (321) and the second radiating block (322) top side face, it can be connected both, and be connected with horizontal adjustment module (33), and the location plate (325) of use is installed for modularization;
X axis (X) in this first radiating block (321) and the second radiating block (322) is equipped with respectively that several are arranged in parallel, and the longitudinal holes (326) of stacking setting;
And the Y-axis (Y) in this first radiating block (321) and the second radiating block (322), be equipped with respectively several be arranged in parallel and with the duct, front and back (327) of the interlaced setting of this longitudinal holes (326);
And the Z-axis direction (Z) in this first radiating block (321) and the second radiating block (322) is equipped with respectively several setting that are arranged in parallel, is positioned at the vertical through hole (328) of this longitudinal holes (326) and staggered place, duct, front and back (327);
By this longitudinal holes (326), duct, front and back (327), and the three-dimensional framework of vertical through hole (328) arrange, allow the first radiating block (321) and the second radiating block (322), all present a porous cavity shape form, the target that reach and dwindle hot pressing module (3) volume, improves hot pressing module (3) radiating efficiency, modularization arranges hot pressing module (3) be set.
wherein, the first radiating block (321) and the second radiating block (322), adopt the design of the empty shape of porous, allow whole heat build-up effect rationalize, by the mechanism of the first radiating block (321) with the second radiating block (322), with the unnecessary thermal source of hot pressing electrode (31), upwards absorb, and see through longitudinal holes (326), duct (327), front and back, and the three-dimensional framework of vertical through hole (327) arranges, can increase the area of dissipation of the first radiating block (321) and the second radiating block (322), allow air constantly flow, so that heat is taken away rapidly, so that the speed of hot pressing electrode (31) cooling, can significantly improve, can be at short notice, cool the temperature to below 100 ℃, conveniently to carry out follow-up operation, so can reduce the processing procedure time, further improve production capacity, in the time of heat build-up fast, but also want and to dispel the heat fast, more can not produce the problem of heat damage.
In above-mentioned, described positioning component (324) is the first L shaped fixture block (324A) of being located at this second radiating block (322) bottom side place by one; And
One is located at this first radiating block (321) bottom side place, adjacent with this first L shaped fixture block (324A) side, opposite side is relative, present the ㄇ font, and can match with this first L shaped fixture block (324A), for the second L shaped fixture block (324B) of hot pressing electrode (31) use that grips pulsed;
In above-mentioned again, arrange respectively and be provided with several electrode locating holes (324C) at an adjacent side place of the first L shaped fixture block (324A) and the second L shaped fixture block (324B).
Wherein, positioning component (324) is for adopting the design of an angle of 90 degrees bending, so can not affect under hot pressing electrode (31) installation dimension, reduce size of the present invention, although volume-diminished, but hot pressing electrode (31) size constancy that can install can to the scope of application of the present invention, not exert an adverse impact.
in above-mentioned, the top of described the first radiating block (321), and between the top of the second radiating block (322), more be provided with an air guide block (32A), be provided with one crisscross in this air guide block (32A), be the air guide channel (32B) that king's font distributes, and the centre of contiguous the first radiating block of this air guide channel (32B) (321), more be provided with one and be parallel to the first radiating block (321) end face, the air guide entrance duct (32C) that the gas that energy high-pressure air source (500) is inputted imports, and each end of contiguous the first radiating block of this air guide channel (32B) (321), be respectively equipped with first an air guide duct (32D) that is communicated with this air guide channel (32B), each end of another contiguous the second radiating block of air guide channel (32B) (322), also be respectively equipped with second an air guide duct (32E) that is communicated with this air guide channel (32B), the centre of this air guide channel (32B) again, more be respectively equipped with the end face perpendicular to the first radiating block (321), be positioned between the first air guide duct (32D) and the second air guide duct (32E), the central air guide duct (32F) that the gas channeling hot pressing electrode (31) that high-pressure air source (500) can be inputted is located.
In above-mentioned again, described first and second radiating block (321,322), with the junction of this air guide block (32A), respectively corresponding be provided with one can be for first and second holddown groove (321A, 322A) that holds location air guide block (32A);
and described the first radiating block (321) should be located in air guide entrance duct (32C) mutually, more being provided with one is connected with high-pressure air source (500), the air guide entrance (321C) that the gas that high-pressure air source (500) can be inputted imports, and this first radiating block (321) should be located in each first air guide duct (32D) mutually, more be provided with each longitudinal holes (326) of vertical connection first radiating block (321), for directly to the first vertical heat dissipation channel (321B) of the first radiating block (321) cooling use, and this second radiating block (322) should be located in each second air guide duct (32E) mutually, more be provided with each longitudinal holes (326) of vertical connection second radiating block (322), for directly to the second vertical heat dissipation channel (322B) of the second radiating block (322) cooling use.
wherein, see through the set-up mode of this kind air guide block (32A), utilize the first air guide duct (32D), the second air guide duct (32E) and central air guide duct (32F), can be directly to first, two radiating blocks (321, 322) and hot pressing electrode (31) cooling, under the prerequisite that does not affect its original function, carry out active heat radiation [as shown in Figure 9], with effectively, control fast temperature, related to unnecessary thermal source, the principle that sees through the fluid thermal exchange is discharged, heat radiation fast, can absorb rapidly hot pressing electrode (31) waste heat, the safety of protection equipment.
secondly, for allow air flow energy average be distributed to first, two radiating blocks (321, 322) in, more can see through first, two radiating blocks (321, 322) first on, two vertical heat dissipation channel (321B, setting 322B), the gas that allows high-pressure air source (500) be inputted, the energy rapid flow, well temperature is taken away, on the other hand, central authorities air guide duct (32F) is although be mainly that hot pressing electrode (31) is brushed cooling, but also can take away first simultaneously, two vertical heat dissipation channels (321, 322) heat on vicinal face [as shown in Figure 9], therefore, see through above-mentioned set-up mode, the effect that reaches fast cooling that can be real.
In above-mentioned, at least one lateral surface place of described the first radiating block (321) and the second radiating block (322), also more from top to bottom, stacking arrangement, offer the heat radiation groove (329) that several can increase area of dissipation.
wherein, see through longitudinal holes (326), duct (327), front and back, and the three-dimensional framework setting of vertical through hole (327) can allow the radiating effect of hot pressing module of the present invention (3) significantly increase, but coordinate upper first again, two radiating blocks (321,322) be located at the arranging of heat radiation groove (329) of side after, although caloric receptivity descends, but impact is little, increased area of dissipation, but more allow the firstth, two radiating blocks (321,322) radiating effect, further improve, can be conducive to fast cooling and the intensification of system.
In above-mentioned, in described location plate (325), also more being provided with several can be for the connecting hole (325A) that is connected with horizontal adjustment module (33), and reaching several can be for the locating hole (325B) that is connected with first and second radiating block (321,322).
Wherein, see through the setting of connecting hole (325A), can be connected with horizontal adjustment module (33) easily and fast, the setting of locating hole (325B), can be for convenience detach, the real of hot pressing module of the present invention (3) can reach a modular effect, allows originally complicated system be easy to complete, and more can increase its applicable scope.
Comprehensive the above, see through the enforcement of this kind radiating module (32), can allow hot pressing module of the present invention (3), not only can have and have better radiating effect, less volume, more modular setting, more allow application of the present invention improve, be better than the conventional pulsed hot press, allow whole range of application diversification, have more practicality, effect and industry applications.
For the schematic perspective view of horizontal adjustment module of the present invention, be as shown in figure 11 the perspective exploded view of horizontal adjustment module of the present invention as shown in figure 10.
Disclose in figure, described horizontal adjustment module (33) is by a base (331), have one be the first locating slot (331A) that Y-axis (Y) is arranged on base top surface, and several be distributed in the grooving (331B) of base periphery, aforementioned grooving (331B) cell wall is provided with keyhole (331C), and at the adjacent notches place, little fish eyelet (331D) is set;
One top cover (332), have one be X axis (X) be arranged on top cover bottom surface and second locating slot (332A) corresponding with above-mentioned the first locating slot, several be distributed in top cover peripheral and with the grooving (332B) of the corresponding setting of above-mentioned base grooving (331B), aforementioned top cover grooving (332B) cell wall is provided with keyhole (332C), and is the little fish eyelet (332D) of up and down symmetry shape at the place's setting of contiguous grooving (332B) notch and the little fish eyelet of base (331D);
one angle adjusting (333), it is the level board (333A) that is located between base (331) and top cover (332) by, one is X axis (X) by the cross tube (333D) of level board and top cover clamping, one is Y-axis (Y) is formed by the sheer pole (333E) of level board and base clamping, make and keep a spacing (d) between base (331) and top cover (332), and above aforementioned levels plate (333A), have with above-mentioned the second locating slot (332A) and be up and down symmetrically arranged the 4th locating slot (333C), and below level board (333A), have with above-mentioned the first locating slot (331A) and be up and down symmetrically arranged the 3rd locating slot (333B), supply by this aforementioned on, lower two cross bars (333A, 333D) import separately the location,
Two spacing adjustment units (334,334 '), between base (331) between peripheral and top cover (332) periphery, and each spacing adjustment unit (334,334 '), have two respectively cross-over connection base groovings (331B) and top cover groovings (332B), and be up and down symmetrically arranged contiguous block (334A, 334B), and a spiral shell wear the set screw (334F, 334G) of two contiguous blocks (334A, 334B); And
Several elastic telescopic assemblies (335), retaining bolt (335A, 335B) is inserted respectively at the two ends of each elastic telescopic assembly (335), to import in above-mentioned base keyhole (331C) and top cover keyhole (332C), elastic telescopic assembly (335) is formed to base (331) and top cover (332) generation contraction drawing;
By adjusting respectively two spacing adjustment units (334,334 '), allow angle adjusting (333) as pivot, change base (331) and reach afterwards before the left and right angle and located.
Wherein, base (331) arranges several for fish eyelet (331E) and the little locating hole (331F) of locking part (T) locking radiating module (32) at the first locating slot (331A) on every side; Described top cover (332) arranges several perforation (332E) corresponding with base fish eyelet (331E) and several lockhole (332F) and little locating hole (332G) for locking part (T) locking actuating module (34) at the second locating slot (332A) on every side.Allow by this between base and radiating module, top cover and actuating module, can mutually not collide when carrying out heat pressing operation, also can more closely cooperate.
Secondly, the both sides of each contiguous block (334A, 334B) arrange respectively the screw (334C, 334D) that coordinates with the little fish eyelet of top cover (331F, 332F) for above-mentioned base.Allow by this base grooving and top cover grooving place, contiguous block all can be set to be spirally connected for set screw.
Moreover, each side of described horizontal adjustment module (33) is respectively equipped with baffle plate (336), the top margin of each baffle plate (336) arranges for locking part (T) wear the to lock perforation (336A) of top cover (332) side again, and be provided with on baffle plate (336) base for one handle (337) lead wear, and can be for the handle bar (337A) of this handle (337) breach (336B) with above-mentioned base (331) squint displacement; Each side of described top cover (332) is provided with the side chain hole (332H) that imports locking for locking part (T); Each side of described base (331) is provided with the side locating hole (331I) that imports the location for the handle bar (337A) of handle (337).Whether this leveling device is used as protecting purposes by baffle plate is set, and affects between base and top cover angle adjusting and spacing adjustment unit except avoiding foreign matter to enter, can see through again to inspect baffle plate and confirm between base and top cover askewly to incline or to be out of shape; Moreover, this baffle plate is by its top margin and top cover are locked, and make its base movable, to avoid interference the action of base squint, also see through and set up breach on this base, to be provided as the handle of location purposes, can not affected by baffle plate with the base activity, and level or the squint attitude of base can be fixed, in case the base displacement, rock and avoid causing the position to be welded that soldering tip can't align objects.
Again secondly, described baffle plate (336) base can be provided with a corresponding base grooving (331B) again for the long nick (336C) of set screw in adjustment tank (334F, 334G).Because the adjustment position of set screw is that the position is in the groove of above-mentioned contiguous block, and this groove communicates with the base grooving, therefore by at the corresponding base grooving of baffle plate place, long nick being set, be convenient to the operating personnel and stretch into the tightness of adjusting set screw in groove with instrument.
Also have, described the first locating slot (331A), the second locating slot (332A), the 3rd locating slot (333B) and the 4th locating slot (333C) can be for one of following, strip groove, strip indent angle-shaped groove.In an embodiment, the number locating slot is strip indent angle-shaped groove, and aforementioned indent dihedral refers to the shape in the locating slot groove, but be enforcement triangular in shape in an embodiment, also can be quadrangle, pentagon, hexagon to polygonal implements, after making up and down two cross bars in embedded groove, still can roll smooth and easy.
Separately plant as shown in figure 12 the schematic perspective view of horizontal adjustment module for the present invention, separately plant as shown in figure 13 the perspective exploded view of horizontal adjustment module for the present invention.
Disclose in figure, described horizontal adjustment module (33) is by a base (331), have one be the first locating slot (331A) that Y-axis (Y) is arranged on base top surface, and several be distributed in the grooving (331B) of base corner, aforementioned grooving (331B) cell wall is provided with keyhole (331C), and is arranged with screw (331G, 331H) outside base (331);
One top cover (332), have one be X axis (X) be arranged on top cover bottom surface and second locating slot (332A) corresponding with above-mentioned the first locating slot, several be distributed in the top cover corner and with the grooving (332B) of the corresponding setting of above-mentioned base grooving (331B), aforementioned top cover grooving (332B) cell wall is provided with keyhole (332C);
one angle adjusting (333), it is the level board (333A) that is located between base (331) and top cover (332) by, one is X axis (X) by the cross tube (333D) of level board and top cover clamping, one is Y-axis (Y) is formed by the sheer pole (333E) of level board and base clamping, make and keep a spacing (d) between base (331) and top cover (332), be up and down symmetrically arranged the 4th locating slot (333C) and have above aforementioned levels plate (333A) with above-mentioned the second locating slot (332A), be up and down symmetrically arranged the 3rd locating slot (333B) and have below level board (333A) with above-mentioned the first locating slot (331A), supply by this aforementioned on, lower two cross bars (333A, 333D) import separately the location,
After two set screws (334F, 334G), spiral shell are put on the screw (331G, 331H) of stating base (331), then support and to terminate in top cover (332) bottom surface; And
Several elastic telescopic assemblies (335), retaining bolt (335A, 335B) is inserted respectively at the two ends of each elastic telescopic assembly (335), in the keyhole (331C, 332C) that is mounted in separately above-mentioned base grooving (331B) and top cover grooving (332B), elastic telescopic assembly (335) is formed to base (331) and top cover (332) generation contraction drawing;
By adjusting respectively two set screws (334F, 334G), allow angle adjusting (333) change base (331) as pivot and reach afterwards before the left and right angle and located.
Wherein, base (331) arranges several for fish eyelet (331E) and the little locating hole (331F) of locking part (T) locking radiating module (32) at the first locating slot (331A) on every side; Described top cover (332) arranges several perforation (332E) corresponding with base fish eyelet (331E) and several lockhole (332F) and little locating hole (332G) for locking part (T) locking actuating module (34) at the second locating slot (332A) on every side.
Secondly, each side of horizontal adjustment module (33) is respectively equipped with baffle plate (336), the top margin of each baffle plate (336) again, arrange for locking part (T) wear the to lock perforation (336A) of top cover (332) side, and be provided with for the handle bar (337A) of one handle (337) on baffle plate (336) base and lead second perforation (336D) of wearing; Each side of described top cover (332) is provided with the side chain hole (332H) that imports locking for locking part (T); Each side of described base (331) is provided with the side locating hole (331I) that imports the location for the handle bar (337A) of handle (337).This horizontal adjustment module replaces to the second perforation and implements by breach and long nick structure with baffle plate, makes the more previous example of baffle plate of this example, can stop that more foreign matter enters.
Moreover handle (337) locates to be socketed a pad (337B) at handle bar (337A) again, and is provided with the safety-key (337C) of the anti-shake-up effect of a tool in the grip of handle (337).By setting up safety-key at this handle place, cause the loosening situation of base to occur with false-touch prevention.
Also have, described the first locating slot (331A), the second locating slot (332A), the 3rd locating slot (333B) and the 4th locating slot (333C) can be for one of following, strip groove, strip indent angle-shaped groove.After making by this up and down two cross bars in embedded groove, still can roll smooth and easy.
Schematic perspective view when coordinating the hot pressing module for travel mechanism of the present invention as shown in figure 19, as shown in figure 20 for the perspective exploded view of travel mechanism of the present invention, be close to as shown in figure 21 the perspective exploded view of the Traverse Displacement Unit of operating system for the present invention, for the perspective exploded view of the present invention away from the Traverse Displacement Unit of operating system, be as shown in figure 23 the perspective exploded view of longitudinal-moving device of the present invention as shown in figure 22.
Disclose in figure, described vertical support rail (41) and cross moving track (42) are for one of following: H shape rigid track, C shape rigid track, L shaped rigid track, V-arrangement rigid track, T shape rigid track;
Wherein, vertically support rail (41) and cross moving track (42), again take H shape rigid track as optimal selection, can under limited basal area and weight limits, bear larger burden.
And between two opposite ends of described two vertical support rails (41), more be respectively equipped with a radius rod (45) that two vertical support rails (41) can be connected, and vertically in the two ends of support rail (41), more be respectively equipped with one and can avoid cross moving track (42) to break away from the spacing projection (46) of vertical support rail (41).
Wherein, see through this radius rod (45), allow between vertical support rail (41), more firm, stable, be difficult for rocking, whole rigidity can be attained a yet higher goal.
Secondly, by the setting of spacing projection (46), avoiding careless operation, and cause cross moving track (42) to break away from vertical support rail (41), cause the present invention to produce the possibility that significant trouble and great work are pacified problem.
In above-mentioned, described Traverse Displacement Unit (43) is the gripper shoe (431) that is connected with this cross moving track (42) by;
One group is embedded in one side of this gripper shoe (431) top, can support square horizontal wall top side face under this vertical support rail (41), and can be for driving cross moving track (42), take vertical support rail (41) as track, in the traversing driving wheels (432) of Y-axis (Y) top offset;
At least one this gripper shoe (431) one sides be located at, become the parallel shape setting with these traversing driving wheels (432), and can support square horizontal wall bottom side under this vertical support rail (41), to coordinate these traversing driving wheels (432), to allow the vertical support of Traverse Displacement Unit (43) clamping position on vertical support rail (41) take turns (433);
At least one topmast bracer (436) of being located at this gripper shoe (431) and junction, cross moving track (42) top; And
At least one end back-up block (437) of being located at this gripper shoe (431) and junction, cross moving track (42) below forms.
Wherein, see through this kind Traverse Displacement Unit (43), support cross moving track (42) that can be firm, and stable drive cross moving track (42) displacement can be avoided being subjected to displacement inaccurate, or irremovable problem occurs.
In above-mentioned again, gripper shoe (431) one sides of the Traverse Displacement Unit (43) of described contiguous operating system (5), more be provided with and at least onely become the vertical configuration setting with these traversing driving wheels (432), and can support horizontal single guide wheel (434) of the corresponding vertical wall medial surface of this vertical support rail (41);
And gripper shoe (431) one sides of described Traverse Displacement Unit away from operating system (5) (43), more be provided with and at least onely become the vertical configuration setting with these traversing driving wheels (432), and can support laterally two guide wheels (435) of the corresponding vertical wall medial surface of this vertical support rail (41).
Wherein, because the position of Traverse Displacement Unit (43) device is different, and different locating effect demands is arranged, therefore see through different horizontal single guide wheels (434) or laterally two guide wheel (435), reach the target that meets reference for installation.
Gripper shoe (431) the bottom side end face of the Traverse Displacement Unit (43) of another described contiguous operating system (5) more is provided with a vertical plate (47); And one be inserted in vertical plate (47) central authorities, can be for the pilot pin (48) of locating aforementioned cross moving track (42);
Wherein, see through the setting of vertical plate (47) and pilot pin (48), after guaranteeing that Traverse Displacement Unit (43) arrives the location, can be because of external force, and allow cross moving track (42) slide, cause the not positive problem of hot pressing.
Described longitudinal-moving device (44) is to be located at transformer module (35) end face by one again, and connected horizontal connecting plate (441);
Two are vertical at respectively the perpendicular side plate (442) at this horizontal connecting plate (441), relative dual-side place;
In top one side that two groups are embedded at respectively respective horizontal connecting plate (441) relatively, can support horizontal wall bottom side on this cross moving track (42), and can for drive longitudinal-moving device (44), take cross moving track (42) as track, in the vertical shift driving wheels (443) of X axis (X) top offset;
One is located at this horizontal connecting plate (441) bottom side, drives wheels (443) with this vertical shift and becomes the vertical configuration setting, and can support the vertically pair guide wheels (444) of the corresponding vertical wall medial surface of this vertical support rail (41);
Two are mounted between perpendicular side plate (442), and two perpendicular side plate (442) are connected, can support horizontal wall top side face on this cross moving track (42), and can coordinate this vertical shift to drive wheels (443), allow the supporting wheels (445) of longitudinal-moving device (44) clamping position on cross moving track (42); And
Sequentially sheathed connection, with longitudinal-moving device (44) is positioned transformer module (35) top one can for the connection rotating shaft (449) of connection transformer module (35), one can for the location girth sheets (448) that connects horizontal connecting plate (441), can be for the location bearing (447) of connection rotating shaft (449) location, reach one and can locate positioning cap (446) for location bearing (447) and be formed.
Wherein, see through this kind longitudinal-moving device (44), connection supporting hot die block (3) that can be firm, and stable drive hot pressing module (3) displacement can be avoided being subjected to displacement inaccurate, or irremovable problem occurs.
And the horizontal connecting plate (441) of longitudinal-moving device (44), contiguous two perpendicular side plate (442) are located, and more being respectively equipped with one can be for the pilot pin (48) of positioning heat die block (3) rotation gyration.
Wherein, see through the setting of pilot pin (48), when needs rotation hot pressing modules (3), as long as pilot pin (48) is decontroled, can be rotated, after putting down pilot pin (48), can positioning heat die block (3), can again not rotate with certain assurance hot pressing module (3), allow the present invention use more convenient, range of application is wider.
Separately plant as shown in figure 14 the schematic perspective view of hot pressing module for the present invention, separately plant as shown in figure 15 the perspective exploded view of hot pressing module for the present invention, as shown in figure 16 for the perspective view of fender module of the present invention, for the schematic perspective view of fender module of the present invention, be as shown in figure 18 the perspective exploded view of fender module of the present invention as shown in figure 17.
Disclose in figure, described hot pressing module (3) more comprise a paralleled by X axis to (X), be cross-placed on outside actuating module (34), in have the fender module (36) of fender strip (40), this fender module (36) can allow fender strip (40), crosses hot pressing electrode (31) with X axis (X);
And described fender module (36) is to be connected 35 with actuating module (34) with transformer module by one) hollow base frame (361) that is connected;
One is erected at the motor apparatus (362) on hollow base frame (361) top, between motor apparatus (362) and pedestal side plate (361B) and with the coaxial rotating disk (362A) that arranges of motor apparatus;
One transmission device (363) that is located at hollow base frame (361) rear end and is driven by motor apparatus (362);
One is located at hollow base frame (361) front end and the charging gear (364) of fender strip (40) is provided, and the head end of this fender strip (40) can be by transmission device (363) clamping to drive charging gear (364) running;
At least two strip brake components (365) that link with above-mentioned sole (361C, 361D) respectively, this strip brake component (365) can compress fender strip (40) when above-mentioned hot pressing module (3) start, in case this fender strip (40) is loosening; And
At least two link, make fender strip (40) and the strip guide member (366) of above-mentioned hot pressing module (3), maintenance spacing to form with above-mentioned stock (361F, 361G) respectively, and this hollow base frame (361) is in the front and back of its side plate (361A, 361B) two bottom sections, each hangs down and puts a sole (361C, 361D), and this two sole (361C, 361D) is articulated with respectively the stock (361F, 361G) of a tool corrective action separately;
described transmission device (363) has a power transmission shaft (363A) that is arranged on pedestal side plate (361B) again, one drive plate (363B) that is transmitted that axle wears and is driven by the rotating disk of motor apparatus (362) (362A), one axle is located at first runner (363C) of transmission shaft end, one pole (363H) that links with pedestal side plate (361B) and produce spacing with power transmission shaft, one vertically wears the first pressing part (363I) of pole, one is arranged on the stitching wheel (363J) of the first pressing part end and energy pressing the first runner,
Again described charging gear (364) have a fixed rotating shaft (364A), that is arranged on pedestal side plate (361B) be arranged on the relative side plate of pedestal (361A) blocking rotating shaft (364C), one by clamping this fixed rotating shaft (364A), and blocking rotating shaft (364C) between dispenser (364G) so that fender strip (40) to be provided, an and rotating shaft brake component (364H) that links and fixed rotating shaft (364A) is slowed down and stop with pedestal side plate (361B);
Each strip brake component (365) has the second runner (365B), one and transverse axis support arm (365C) in succession that transverse axis (365A), that an end is attached at sole (361C, 361D) plate face is socketed in the transverse axis another end; The clamping aforementioned transverse axis of one end of aforementioned support arm (365C) (365A) and another arm end can be parallel with the second runner (365B), and vertically be equipped with a little pressing part (365D) at this arm end place; And
Each strip guide member (366) has the 3rd runner (366B) that transverse axis (366A), that an end is attached at sole (361C, 361D) plate face is socketed in the transverse axis another end;
The side plate of another described hollow base frame (361) (361A, 361B) plate face, the axles that can appear in-built window (361H), reach several above-mentioned transmission devices of confession (363) and charging gear (364) are set, rotate and hold smoothly axle (361I), and at every side plate (361A, 361B) inner face, more being provided with can be in order to the contiguous block (361J) of actuating module (34) in succession, make actuating module (34) can see through contiguous block (361J), and be connected with transformer module (35).
Wherein, described sole (361C, 361D) plate face is provided with the track (361E) of adjusting height for stock (361F, 361G).By this so that personnel adjust the distance between fender strip and hot pressing module.
Secondly, described dispenser (364G) is the hollow that a skin is wound with fender strip (40); This dispenser sees through its hollow, so that clamping by the corresponding pressing plate of the pressing plate of blocking rotating shaft, fixed rotating shaft.
And described blocking rotating shaft (364C) has an outer tube (364D) that laterally wears pedestal side plate (361A), and coaxially leads the motion bar (364E) wearing outer tube (364D) and can move back and forth, and one is arranged on motion bar (364E) end to compress the pressing plate (364F) of dispenser (364G) side; Make by this this blocking rotating shaft have elastic force and can past cover activity, so that exhausted the dispenser of strip under fast fetching, also can be after loading onto the new dispenser of spooling, push back the blocking rotating shaft dispenser quick-snap is fixed, be beneficial to the follow-up strip head end of pulling out of operating personnel clamping at the transmission device place.
Separately in the opposite end of described fixed rotating shaft (364A), be provided with a corresponding pressing plate (364B) that coordinates with the pressing plate (364D) of blocking rotating shaft (364C).Come by this both sides of the hollow of clamping above-mentioned dispenser, this dispenser is suspended at rotates and supply delivering belt in pedestal.
Moreover described rotating shaft brake component (364H) is by the fixed mount (364I) that links with pedestal side plate (361B), wears the motion bar (364J) of fixed mount and be arranged on the wheels (364K) of motion bar bottom.Supply by this operation librarian use, slowing down with the dispenser in rotating stops, to avoid wait.
On the other hand, described first, second and third runner (363C, 365B, 366B) can be implemented for neck shape runner, runner central authorities are neck shape section (363D), and by Central Cervical shape section, gradually expand to both ends, and at two ora terminalis of this runner, respectively be provided with a baffle ring (363E, 363F), and axially be penetrated with axis hole (363G) in runner, import for axostylus axostyle.Prevent that by this fender strip from producing horizontal drift situation by runner the time, and can be with the strip correcting.
And described runner (363C) can coordinate with a stitching wheel (363J), this stitching wheel (363J) adopts with the shuttle shape runner of neck shape runner form fit and implements, this stitching wheel (363J) central authorities are protrusion (363K), section restrains gradually to both ends by central uplift, and axially be penetrated with axis hole (363L) in runner, import for axostylus axostyle; By stitching wheel collocation runner, except can cramping fiting the padded coaming band in case stopping materials strip gets loose, also can be convenient to drive the fender strip, indirectly to order about the strip of new one section of dispenser sustainable supply.
And the end of described little pressing part (365D), arrange can pressing the second runner the briquetting (365E) of (365B).Make by this briquetting coordinate the second runner to clamp the fender strip, make strip strip brake component and transmission device, and strip brake component and charging gear between section, can not be affected when pressing down the hot pressing module is driven, to avoid the first runner situation that takes a turn for the worse.
In addition, described fender module (36) can be in hollow base frame (361) rear end, has additional a container (367) in order to reclaim fender strip (40).The strip that can be convenient to by this to use reclaims, and does not need again to reel.
Again secondly, described container (367) sidewall, have a long swash plate (367A) that fender strip (40) is imported and construct, on this long swash plate (367A) top, the hook edge (367B) that can be suspended in hollow base frame (361) is set.This container sees through long swash plate strip is imported inside, with Anti-scattering, sees through again the hook edge on long swash plate top, so that dismounting and assembling.
Solid when adjusting the hot pressing module for the present invention is as shown in figure 24 implemented schematic diagram, as shown in figure 25 for the processing procedure application process of high-speed hot press of the present invention, concise and to the point block schematic diagram when using automatic alignment machine, as shown in figure 26 for the processing procedure application process of high-speed hot press of the present invention, concise and to the point block schematic diagram when using artificial contraposition station is depicted as the flow process block schematic diagram of the processing procedure application process of high-speed hot press of the present invention as Figure 27,28.
Disclose in figure, be a kind of processing procedure application process of high-speed hot press, it comprises:
Preparation process [A]:
One feed arrangement (100) is provided, can sequentially inputs by a circuit board (20), reach the processing assembly (10) [A1] that at least one flexible circuit board (30) forms;
One alignment device (200) of being located at feed arrangement (100) discharge end is provided, aforementioned flexible circuit board (30) can be scheduled to the part with this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed in corresponding pallet (50) upper [A2];
One at least one high-speed hot press (300) that is arranged at alignment device (200) discharge end is provided, can aforementioned flexible circuit board (30) is predetermined and the part of this circuit board (20) combination, do hot binding [A3] with circuit board (20); And
One discharge end that is arranged at aforementioned last high-speed hot press (300) is provided, can be with the drawing mechanism (400) [A4] of processing assembly (10) output that machines;
Fabrication steps [B]:
The first step: start high-speed hot press (300) [B1];
Second step: begin to adjust flow process, adjust each hot pressing module (3) in high-speed hot press (300) hot pressing electrode (31) position, hot pressing electrode (31) direction, with hot pressing electrode (31) level, allow the hot pressing electrode (31) of each hot pressing module (3) can correspond to respectively the part [B2] of upper, predetermined and this circuit board (20) combination of corresponding flexible circuit board (30);
The 3rd step: begin to prepare flow process, start feed arrangement (100), alignment device (200), with drawing mechanism (400) [B3];
The 4th step: beginning charging contraposition flow process, sequentially input processing assembly (10) by feed arrangement (100) beginning, and see through the part of alignment device (200), flexible circuit board (30) is predetermined and this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed in corresponding pallet (50) upper [B4];
the 5th step: beginning hot pressing flow process, complete the processing assembly (10) of contraposition, together located by alignment device (200) with pallet (50), see through the conveyer belt mechanism (2) of high-speed hot press (300), constantly input high-speed hot press (300), in high-speed hot press (300), beginning sequentially moves to below each hot pressing module (3), make each sequentially action of hot pressing module (3) beginning, the all hot pressing modules (3) of relief, begin parallel processing, so that each flexible circuit board (30), can go up corresponding pre-position with circuit board (20), produce firm hot binding effect [B5],
The 6th step: beginning discharging flow process, complete the processing assembly (10) of hot pressing flow process, with pallet (50) together by the conveyer belt mechanism (2) of high-speed hot press (300), export drawing mechanism (400) to, to see through drawing mechanism (400), be transferred to predetermined lay down location [B6].
wherein, general hot pressing processing procedure product, by the board conveyer belt, be sent to each hot pressing station, collocation board configuration hot pressing seat module, the pressing point of adjusting to correspondence on board carries out pressing, the pressing time end is seen on board, corresponding hot pressing headstock quantity, for example: have everywhere on single hot pressing processing procedure product, predetermined flexible circuit board (30) pressing place, impulse heat-pressing board operation with the single soldering tip of tradition, it is 15 seconds that one place needs pressing time, therefore need altogether 4 * 15=70 time second, if use this high-speed hot press of the present invention (300), when device has 4 hot pressing modules (3), coordinate aforesaid processing procedure application process, time can shorten to 15/4=3.75 second, speed improves more than 18 times, can reach the purpose of high-speed production.
secondly, because high-speed hot press of the present invention (300), energy a plurality of hot pressing modules of device (3) on single board, coordinate conveyer belt mechanism (2), see through the mode of automatic transport, to each hot pressing module (3), the substation pressing, within the unit interval, complete the multiple pressure chalaza with the time, the effect of parallel processing, reach the target of reduction per unit hot pressing time, in addition, because in the present invention, with a high-speed hot press of the present invention (300), coordinate an alignment device (200), or with a series of high-speed hot press of the present invention (300), coordinate an alignment device (200), by this kind application mode, can shorten again the time of contraposition, shorten the production cycle, promote production work efficient, and more can reduce fraction defective, allow product competitiveness promote.
In above-mentioned, described alignment device (200) is for one of following:
Automatic alignment machine (200A) can see through the part of automated machine device, aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upper corresponding pre-position;
Artificial contraposition station (200B) can see through the mode of manpower manual, the part of aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upward corresponding pre-position;
And the 3rd in described fabrication steps is in the step, more can comprise a process requirements according to processing assembly (10), and select whether on the hot pressing module (3) of high-speed hot press (300), reload buffer material module (36) or reload buffer material module (36) not are with the conversion processing procedure, allow hot pressing module (3) be applicable to the step of this processing assembly (10).
Wherein, see through and use different alignment device (200), as: automatic alignment machine (200A) or artificial contraposition station (200B), allow the processing procedure application process of high-speed hot press of the present invention, can meet the demand of all manufacturers, after not worried changing the high-speed hot press in the present invention (300), need to significantly change production line, and the problem that causes extra cost to increase after correction, break-in, can go up work production at once a little.
Secondly, because the hot pressing module (3) of high-speed hot press of the present invention (300), has modular design, so working as need to be between different processing procedure, when changing, very convenient and quick, can change at once, not worrying having the problem that delays the production cycle occurs, more allow the processing procedure application process of high-speed hot press of the present invention, can be applied to effectively expand range of application of the present invention on different hot pressing processing procedures, reduce the doubt that trade-in is eliminated by manufacturer, industry applications of the present invention is increased.
Can be learnt by above-mentioned, the setting of high-speed hot press of the present invention (300), can exempt the various shortcoming of conventional pulsed hot press, and can promote whole production capacity and efficient, real in impulse heat-pressing machine now, the impulse heat-pressing machine of modularization, rationalization, economization, then coordinate the processing procedure application process of its high-speed hot press, become high-speed hot press and the application process thereof of tool effect, practicality and industry applications.
It should be noted that at last: above embodiment is the unrestricted technical scheme described in the invention in order to the present invention to be described only; Therefore, although this specification has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can modify or be equal to replacement the present invention; And all do not break away from technical scheme and the improvement thereof of the spirit and scope of invention, and it all should be encompassed in the middle of claim scope of the present invention.
Claims (2)
1. the processing procedure application process of a high-speed hot press, it comprises:
Preparation process:
One feed arrangement (100) is provided, can sequentially inputs by a circuit board (20), reach the processing assembly (10) that at least one flexible circuit board (30) forms;
One alignment device (200) of being located at feed arrangement (100) discharge end is provided, aforementioned flexible circuit board (30) can be scheduled to the part with this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed on corresponding pallet (50);
One at least one high-speed hot press (300) that is arranged at alignment device (200) discharge end is provided, can aforementioned flexible circuit board (30) is predetermined and the part of this circuit board (20) combination, do hot binding with circuit board (20); And
One discharge end that is arranged at aforementioned last high-speed hot press (300) is provided, can be with the drawing mechanism (400) of processing assembly (10) output that machines;
Fabrication steps:
The first step: start high-speed hot press (300);
Second step: begin to adjust flow process, adjust each hot pressing module (3) in high-speed hot press (300) hot pressing electrode (31) position, hot pressing electrode (31) direction, with hot pressing electrode (31) level, allow the hot pressing electrode (31) of each hot pressing module (3) can correspond to respectively the part of upper, predetermined and this circuit board (20) combination of corresponding flexible circuit board (30);
The 3rd step: begin to prepare flow process, start feed arrangement (100), alignment device (200), with drawing mechanism (400);
The 4th step: beginning charging contraposition flow process, sequentially input processing assembly (10) by feed arrangement (100) beginning, and see through the part of alignment device (200), flexible circuit board (30) is predetermined and this circuit board (20) combination, be positioned over corresponding pre-position on circuit board (20), and be placed on corresponding pallet (50);
the 5th step: beginning hot pressing flow process, complete the processing assembly (10) of contraposition, together located by alignment device (200) with pallet (50), see through the conveyer belt mechanism (2) of high-speed hot press (300), constantly input high-speed hot press (300), in high-speed hot press (300), beginning sequentially moves to below each hot pressing module (3), make each sequentially action of hot pressing module (3) beginning, the all hot pressing modules (3) of relief, begin parallel processing, so that each flexible circuit board (30), can go up corresponding pre-position with circuit board (20), produce firm hot binding effect,
The 6th step: beginning discharging flow process, complete the processing assembly (10) of hot pressing flow process, with pallet (50) together by the conveyer belt mechanism (2) of high-speed hot press (300), export drawing mechanism (400) to, to see through drawing mechanism (400), be transferred to predetermined lay down location;
Aforementioned high-speed hot press, it includes a board (1);
One is located at the conveyer belt mechanism (2) of this board (1) interior bottom side end face;
At least one is located in this board (1), is positioned at conveyer belt mechanism (2) top side end, modular hot pressing module (3);
One be located at hot pressing module (3) top side end, be connected with each hot pressing module (3), and can drive aforementioned hot die block (3), carry out the travel mechanism (4) of X, Y-axis (X, Y) displacement or the rotation of form at the same time or separately; And
One is located in this board (1), can control the operating system (5) of conveyer belt mechanism (2), hot pressing module (3) and travel mechanism (4) running;
This hot pressing module (3) is by from lower to upper and the hot pressing electrode (31) of the pulsed that storehouse arranges sequentially;
One is located at the outer radiating module (32) of this hot pressing electrode (31);
One is located at the horizontal adjustment module (33) on this radiating module (32) top;
One is located at this horizontal adjustment module (33) top, can drive the aforementioned hot piezoelectricity utmost point (31), radiating module (32) and horizontal adjustment module (33), carries out the actuating module (34) of Z-axis direction (Z) shift reciprocately; And
One is located at this actuating module (34) top, and the transformer module (35) that is electrically connected to this hot pressing electrode (31) forms;
And this travel mechanism (4) be by two parallel relatively, be arranged at respectively vertical support rail (41) of board (1) top one side;
At least one corresponds respectively to each hot pressing module (3), be located between aforementioned vertical support rail (41), and can displacement between vertical support rail (41), and the cross moving track (42) that is flexibly connected with hot pressing module (3);
Several be located at respectively each cross moving track (42), with each vertical support rail (41) junction, can drive cross moving track (42), carry out the mobile Traverse Displacement Unit (43) of Y-axis (Y); And
Several are located at each hot pressing module (3) and cross moving track (42) junction, and allow each hot pressing module (3) be suspended to cross moving track (42) below, and can drive each hot pressing module (3), carry out the mobile and/or longitudinal-moving device (44) Z-axis direction (Z) rotation of X axis (X) and form.
2. the processing procedure application process of high-speed hot press as claimed in claim 1 is characterized in that: described alignment device (200) is for one of following:
Automatic alignment machine (200A) can see through the part of automated machine device, aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upper corresponding pre-position;
Artificial contraposition station (200B) can see through the mode of manpower manual, the part of aforementioned flexible circuit board (30) is predetermined and this circuit board (20) combination, is positioned over circuit board (20) upward corresponding pre-position;
And the 3rd in described fabrication steps is in the step, more can comprise a process requirements according to processing assembly (10), and select whether on the hot pressing module (3) of high-speed hot press (300), reload buffer material module (36) or reload buffer material module (36) not are with the conversion processing procedure, allow hot pressing module (3) be applicable to the step of this processing assembly (10).
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010197100 CN102275038B (en) | 2010-06-08 | 2010-06-08 | High-speed hot press and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010197100 CN102275038B (en) | 2010-06-08 | 2010-06-08 | High-speed hot press and application method thereof |
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| CN102275038B true CN102275038B (en) | 2013-06-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103648238B (en) * | 2013-11-15 | 2017-02-08 | 南京沃联科技有限公司 | FPC irregularity positioning hot press |
| TWI541953B (en) * | 2014-02-20 | 2016-07-11 | All Ring Tech Co Ltd | Pressure method and device |
| CN103894816B (en) * | 2014-03-19 | 2017-11-10 | 珠海格力电器股份有限公司 | Pressing machine |
| CN107159990B (en) * | 2017-05-23 | 2018-06-19 | 东莞市路帆电子科技有限公司 | A kind of welding circuit board device |
| CN109759688A (en) * | 2018-12-28 | 2019-05-17 | 天津锦泰勤业精密电子有限公司 | A kind of battery connecting piece pressure welding fusion device and production equipment |
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| CN2227540Y (en) * | 1995-06-19 | 1996-05-22 | 林祺炳 | Instantaneously hot and cold pressing doubling machine |
| WO2002081186A1 (en) * | 2001-04-06 | 2002-10-17 | Sony Corporation | Plate for hot press, hot press device, and card manufacturing device |
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| CN2889707Y (en) * | 2005-09-23 | 2007-04-18 | 杨宏伟 | Hot press |
| CN201752817U (en) * | 2010-06-08 | 2011-03-02 | 佑旸股份有限公司 | Hot-pressing module improvement and high speed hot press applying same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2227540Y (en) * | 1995-06-19 | 1996-05-22 | 林祺炳 | Instantaneously hot and cold pressing doubling machine |
| WO2002081186A1 (en) * | 2001-04-06 | 2002-10-17 | Sony Corporation | Plate for hot press, hot press device, and card manufacturing device |
| WO2003037611A1 (en) * | 2001-10-31 | 2003-05-08 | The Boeing Company | Compact hot press |
| CN1600531A (en) * | 2004-10-20 | 2005-03-30 | 何永强 | Hot-press |
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| CN102275038A (en) | 2011-12-14 |
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