CN102129611A - Warehousing retroactive method and system of cigarette finished products - Google Patents
Warehousing retroactive method and system of cigarette finished products Download PDFInfo
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- CN102129611A CN102129611A CN2011100223824A CN201110022382A CN102129611A CN 102129611 A CN102129611 A CN 102129611A CN 2011100223824 A CN2011100223824 A CN 2011100223824A CN 201110022382 A CN201110022382 A CN 201110022382A CN 102129611 A CN102129611 A CN 102129611A
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Abstract
The invention relates to production and warehousing processes of cigarettes, in particular to a warehousing retroactive method and system of cigarette finished products. The warehousing retroactive method of the cigarette finished products comprises the following steps of: (1) setting a stacking channel corresponding to a case sealer at a channel before production and informing a warehouse management system to stack cigarette cartons produced by a certain case sealer at the stacking channel; (2) recording and scanning the cigarette cartons at the exit of the case sealer, wherein the information including a 1# engineering code and the case sealer number is recorded by the warehouse management system; and (3) when distributing the channel and scanning the codes, obtaining the case sealer number through the system according to the information of the 1# engineering code and consequently corresponding to the stacking channel to realize the one-to-one correspondence of the case sealer and the stacking channel. By means of the method, the case sealer and the stacking channel are related and if a quality retrospect is encountered, the retrospect can be carried out according to the case sealer number, therefore, the retroactive quantity can be greatly reduced. The invention also provides a warehousing retroactive system of the cigarette finished products.
Description
Technical field
The present invention relates to the production warehouse-in operation of cigarette, relate in particular to a kind of cigarette finished product warehouse-in retroactive method and system.
Background technology
The situation of present circumstances production of cigarettes is as follows:
One, device layout:
1) present 25 covers of workshop shared cigarette chartered plane group are divided into three production lines (9 equipment of A line, 7 equipment of B line, 9 equipment of C line), are placed on wraparound workshop 3 building cigarette bag Production Regional;
2) at present the workshop has 6 cartoning sealing machines, be positioned at three production lines after, the corresponding production line of per two cartoning sealing machines;
3) workshop has 2 stacking machines at present, is placed on piling zone, the 5th building.
Two, production procedure:
1) rolls: pipe tobacco and cigarette supplementary are processed into many cigarette;
2) packing: 20 cigarette are combined into a bag, 10 winding cigarettes are combined into;
3) the bar cigarette is carried: each wraparound unit all have oneself independently the bar cigarette that will produce of transfer passage deliver to cartoning sealing machine;
4) joint sealing: 50 cigarette dress joint sealings are become a cigarette;
5) paste sign indicating number: on the part smoke box, stick 1# engineering sign indicating number;
6) the part cigarette is carried: the transfer passage of each cartoning sealing machine converges to two strip transmission lines, after promoting to piling zone, the 5th building;
7) sweep sign indicating number: sweep 1# engineering sign indicating number and codeword value simultaneously, both brands are assigned to corresponding piling passage when consistent and carry out piling;
8) piling: on 30 cigarette piling to pallets;
9) association: write in the RFID of this pallet after the 1# engineering sign indicating number packing of 30 cigarettes that pile up on the pallet;
10) reinforce: manually pallet is taken off from pipeline, with elastic cord the 3rd layer of part cigarette piled up neatly shape and reinforce with fork truck;
11) warehouse-in: manually deliver to the flat stock of transfer and put with fork truck.
Three, present product inspection mode:
1) product inspection personnel on duty extract test samples according to the condition of production to the production scene;
2) test samples of Chou Quing is tested by next class reviewer;
3) sample of the last one class of extraction of check on duty is pinpointed the problems and is in time fed back to workshop matter pipe personnel;
For this reason, need be to the cigarette producing process technological transformation of changing places, it is as follows that the production procedure adopted is intended in technological transformation:
1) rolls: pipe tobacco and cigarette supplementary are processed into many cigarette;
2) packing: 20 cigarette are combined into a bag, 10 winding cigarettes are combined into;
3) the bar cigarette is carried: each wraparound unit all have oneself independently the bar cigarette that will produce of transfer passage deliver to cartoning sealing machine;
4) joint sealing: 50 cigarette dress joint sealings are become a cigarette;
5) paste sign indicating number: on the part smoke box, paste 1# engineering sign indicating number;
6) sign indicating number swept in record: sweep 1# engineering sign indicating number at the exit passageway place of each cartoning sealing machine, the joint sealing plane No. that system log (SYSLOG) spare cigarette is produced;
7) the part cigarette is carried: 12 conditional entropy transfer passages merge into two strip transmission lines, through carry promote after to two layers of piling zone;
8) interflow: the part cigarette of two transfer passages and brimmer return wire is collaborated a high speed sorting line;
9) sign indicating number is swept in the shunting: read the 1# engineering sign indicating number on the part cigarette, determine sorting path;
10) shunting: the part cigarette is delivered to different sorting paths;
11) sign indicating number is swept in association: read the 1# engineering sign indicating number on the part cigarette, carry out related with pallet;
12) piling: on 30 cigarette piling to pallets;
13) pallet association: the 1# engineering sign indicating number packing of 30 cigarettes that pile up on the pallet writes in the RFID of this pallet;
14) play band: the pallet of expiring 30 cigarettes is added corner protector play band, reinforce buttress shape;
15) warehouse-in: the pallet after the reinforcing, after the profile detection, send in the overhead storehouse and deposit.
Two, finished product is reviewed the problem points of existence after the technological transformation:
1, directly enters in the overhead storehouse after finished product rolls off the production line and deposit, increased difficulty and workload that artificial material object is reviewed.
2, the shortcoming of former tracing mode: no infosystem support, can not review the defective in quality pallet information of carrying out; Carry out quality tracing according to brand and can increase the amount of reviewing.
Summary of the invention
Review the problem of existence in order to solve finished product after the technological transformation of changing places, an object of the present invention is to provide a kind of cigarette finished product warehouse-in retroactive method, this method is carried out cartoning sealing machine and piling passage related, can review by the joint sealing plane No. as quality tracing, has significantly reduced the amount of reviewing.Another object of the present invention provides a kind of cigarette finished product warehouse-in traceability system.
In order to realize first above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of cigarette finished product warehouse-in retroactive method is characterized in that this method comprises the steps:
The piling passage of cartoning sealing machine correspondence is set at passage before 1. producing, informs that the part cigarette of a certain cartoning sealing machine production of warehouse management system carries out piling to that piling passage;
2. writing scan is carried out to the part smoke box in the cartoning sealing machine exit, and the warehouse management system record comprises the information of 1# engineering sign indicating number, joint sealing plane No.;
When 3. sweep yard in the shunting, system obtains the joint sealing plane No. according to 1# engineering sign indicating number information, has realized the corresponding one by one of cartoning sealing machine and piling passage thereby correspond to the piling passage.
In order to realize second above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of cigarette finished product warehouse-in traceability system, this system comprises warehouse management system and cigarette finished product warehouse-in system, and cigarette finished product warehouse-in system comprises that cartoning sealing machine, pipeline, high speed interflow machine, high speed sort pipeline, skid shoe type sorter, piling passage, empty pallet transfer passage, piling station, full tray pipeline and the overhead storehouse of finished product; Every corresponding many cartoning sealing machines of cigarette production line, cartoning sealing machine compiles and is connected to pipeline, pipeline is connected to two layers by one deck production area, described high speed interflow machine is arranged on two layers inlet, pipeline is connected with high speed interflow machine, collaborating at a high speed the machine rear end is provided with the shunting and sweeps a yard scanner, high speed interflow machine connects high speed and sorts pipeline, described skid shoe type sorter is arranged on to sort on the pipeline at a high speed the part cigarette is carried out the shunting, described piling passage is arranged on the skid shoe type sorter, the piling station is arranged on the piling passage, the piling passage compiles and is connected to the full tray pipeline, the full tray pipeline is connected in the overhead storehouse of finished product, and is provided with tape punch on the full tray pipeline, and the ready-made tray of beating behind the band is delivered in the overhead storehouse of finished product by pipeline and deposited; Described empty pallet transfer passage is by extending in the overhead storehouse of finished product, and the empty pallet transfer passage is connected to each piling station and replenishes empty pallet to stacking machine; It is characterized in that: every corresponding cartoning sealing machine of piling passage, every cartoning sealing machine exit passageway place is provided with barcode scanner, barcode scanner connects warehouse management system and writes down each part tobacco bale and draw together 1# engineering sign indicating number and joint sealing plane No. in interior information, and when sweeping in the shunting yard, warehouse management system obtains the joint sealing plane No. according to 1# engineering sign indicating number information, realized the corresponding one by one of cartoning sealing machine and piling passage thereby correspond to the piling passage; Simultaneously, be provided with related scanner at the front end of piling passage, related scanner connects warehouse management system, is used to judge whether the cartoning sealing machine of part cigarette is corresponding one by one with the piling passage.
As improved procedure, above-mentioned cigarette finished product warehouse-in system also comprises the brimmer return flow line, and an end of brimmer return flow line connects high speed and sorts pipeline, and the other end connects the front end pipeline that collaborates machine at a high speed.
The present invention is by above technical scheme, cartoning sealing machine and piling passage carried out related, can review by the joint sealing plane No. as quality tracing, significantly reduced the amount of reviewing.Product back-tracing will carry out in two steps, and information is reviewed with material object and reviewed.Information is reviewed: according to the information that obtains finished product defective in quality in the storehouse is carried out information inquiry, location in kind.These information comprise that storehouse management information itself reviewed information, production process information and other channel feedback informations.Material object is reviewed: information is reviewed the finished product cancelling stocks of locking, manually carry out physical varification.By information and in kind reviewing, all defective in quality finished cigarettes cancelling stocks are manually handled the most at last.Reviewed problem for information, and the finished cigarettes of reviewing no quality problems in kind is put still and is deposited in storage, and the state that unlocks, the outbound of can letting pass.
Description of drawings
Fig. 1 intends the structural drawing of the cigarette finished product production system of employing for technological transformation.
The cigarette finished product that Fig. 2 intends adopting for technological transformation is put the structural drawing of system in storage.
Embodiment
Related background art is explained:
1. per 20 of cigarette finished product is a bag, and per 10 bags are one, and per 50 is one, and per 30 cigarettes are a pallet;
2. pallet introduction: pallet is the plastic pallet of 1000 * 1250 * 150mm, installs RFID on the pallet additional and carries a yard body (being electronic tag), and RFID is used to note down the 1# engineering sign indicating number of 30 cigarettes in this pallet; This pallet and every layer of 10 cigarette, the stack manner that piles up 3 layers is the industry standard of tobacco business finished product piling;
3.1# engineering introduction: production of cigarettes business decision management system is known as " No. 1 engineering " in industry, and it is a kind of computer information management system; System is according to the requirement of " plan code fetch, logistic track, arrival are confirmed ", by " a dozen two sweep " (cigarette product roll off the production line in industrial enterprise beat sign indicating number, sign indicating number is swept in outbound and commercial enterprise's arrival confirms to sweep sign indicating number), cigarette carried out logistics information follow the tracks of;
4.1# engineering sign indicating number: roll off the production line in industrial enterprise by 1# engineering cigarette product and to play the requirement of sign indicating number, every cigarette must be printed a set form when production is rolled off the production line bar code is attached to part cigarette outside surface, and this bar code is 1# engineering sign indicating number; 1# engineering sign indicating number comprises information such as cigarette brand, date of manufacture, manufacturer, production type;
5. codeword value: be printed on the bar code in the vanning of part tobacco bale, comprise brand message.
As shown in Figure 1 and Figure 2, the device layout of cigarette finished product production warehouse-in system is as follows:
1) 1 group of 29 cover of cigarette chartered plane is initially arranged, be divided into three production lines, be placed on wraparound workshop 1 building cigarette bag Production Regional;
2) 12 cartoning sealing machines 2 are initially arranged, be positioned at three production lines after, per four cartoning sealing machines 2 corresponding production lines;
3) 10.5 meters high two layers delivered to the part cigarette by the pipeline 3 of about 150 meters length of two treaties by 12 cartoning sealing machines 2;
4) two layers of inlet have a high speed interflow machine 4, the part cigarette of two strip transmission lines 3 and a brimmer return wire 7 are incorporated into a high speed sort on the pipeline 5;
5) skid shoe type sorter 6 is positioned at a high speed and sorts on the pipeline 5, and effect is that the part cigarette is carried out the shunting;
6) corresponding 15 the piling passages 13 of 15 sorting paths in skid shoe type sorter 6 left sides and 15 piling stations 14, two sorting paths in the right are respectively to reject mouth and sampling observation passage, be forward brimmer passage (a certain sorting path has been piled the part cigarette, and sorting system can not be assigned to this passage with new part cigarette again and promptly claim brimmer)
7) initially there are 4 stacking machines in two layers of piling zone, 15 piling stations 14.Reserve 2 stacking machines, 7 piling stations 14;
8) 14 yards good pallets of 15 piling stations converge to a full tray pipeline 15;
9) tape punch 18(of stacking machine area configurations reserves one), pallet could be put in storage after must playing band;
10) ready-made tray of beating behind the band is delivered in the overhead storehouse 16 of finished product by pipeline and is deposited;
11) artificial warehouse-in mouth: after being positioned at stacking machine, before the tape punch, be mainly used in the ready-made tray warehouse-in that artificial treatment is crossed;
12) artificial outbound mouth: after being positioned at tape punch, warehouse-in passage right side, the pallet that withdraws from the storehouse can manually take off at this mouthful;
13) the empty pallet transfer passage 17: main effect is to replenish empty pallet to stacking machine;
14) the brimmer return flow line 7: main effect is that the part cigarette behind the brimmer is got back to high speed interflow machine 4 by pipeline.
The flow process of above-mentioned device fabrication is as follows:
1) rolls: pipe tobacco and cigarette supplementary are processed into many cigarette;
2) packing: 20 cigarette are combined into a bag, 10 winding cigarettes are combined into;
3) the bar cigarette is carried: each wraparound unit all have oneself independently the bar cigarette that will produce of transfer passage deliver to cartoning sealing machine 2;
4) joint sealing: 50 cigarette dress joint sealings are become a cigarette;
5) paste sign indicating number: on the part smoke box, paste 1# engineering sign indicating number;
6) sign indicating number swept in record: sweep 1# engineering sign indicating number at the exit passageway place of each cartoning sealing machine 2, the joint sealing plane No. that system log (SYSLOG) spare cigarette is produced;
7) the part cigarette is carried: 12 conditional entropy transfer passages merge into two strip transmission lines 3, through carry promote after to two layers of piling zone;
8) interflow: the part cigarette of two strip transmission lines 3 and brimmer return wire 7 is collaborated to sort pipeline 5 to a high speed;
9) sign indicating number is swept in the shunting: read the 1# engineering sign indicating number on the part cigarette, determine sorting path;
10) shunting: the part cigarette is delivered to different sorting paths;
11) sign indicating number is swept in association: read the 1# engineering sign indicating number on the part cigarette, carry out related with pallet;
12) piling: on 30 cigarette piling to pallets;
13) pallet association: the 1# engineering sign indicating number packing of 30 cigarettes that pile up on the pallet writes in the RFID of this pallet;
14) play band: the pallet of expiring 30 cigarettes is added corner protector play band, reinforce buttress shape;
15) warehouse-in: the pallet after the reinforcing, after the profile detection, send in the overhead storehouse 16 and deposit.
In the above-mentioned equipment, every piling passage 13 corresponding cartoning sealing machines 2, every cartoning sealing machine 2 exit passageway places are provided with barcode scanner 19, barcode scanner 19 connects warehouse management systems and writes down each part tobacco bale and draw together No. 2,1# engineering sign indicating number and cartoning sealing machine in interior information, and when being provided with the shunting in machine 4 rear ends, high speed interflow and sweeping yard device 20, when sweep yard in the shunting warehouse management system obtains cartoning sealing machine No. 2 according to 1# engineering sign indicating number information, has realized the corresponding one by one of cartoning sealing machine 2 and piling passage 13 thereby correspond to piling passage 13; Simultaneously, be provided with related scanner 21 at the front end of piling passage 13, related scanner 21 connects warehouse management systems, is used to judge whether the cartoning sealing machine 2 of part cigarette is corresponding one by one with piling passage 13.
Implementation is as follows:
1, the piling passage 13 of cartoning sealing machine 2 correspondences is set at passage before the production, informs that the part cigarette that a certain cartoning sealing machine 2 of warehouse management system is produced carries out piling to that piling passage 13;
2, writing scan is carried out to the part smoke box in cartoning sealing machine 2 exits, and warehouse management system will write down information such as No. 2,1# engineering sign indicating number, cartoning sealing machine;
When 3, sweep yard in the shunting, system obtains cartoning sealing machine No. 2 according to 1# engineering sign indicating number information, has realized the corresponding one by one of cartoning sealing machine 2 and piling passage 13 thereby correspond to piling passage 13;
4,,, can manually carry out data maintenance at part cigarette maintenance of information interface, with the correctness of data in the assurance system as part cigarette rejecting etc. as special circumstances.
The present invention sets up cigarette finished product warehouse-in sampling observation system in above-mentioned equipment, this system comprises software systems, data logging system, sampling observation branch road junction 8, sampling observation decline passway 9, transfer passage 23, sampling observation buffer memory passage 11, sampling observation worktable 12 and climbing belt feeder 22, software systems are used to be provided with sampling observation rule and qualified cigarette are assigned to sampling observation branchs road junction 8, and data logging system is used to write down inspects pallet and the piling passage 13 that the part cigarette originally should piling by random samples; Described sampling observation branch road junction 8 is arranged at a high speed and sorts on the pipeline 5, sampling observation divides road junction 8 to connect sampling observation decline passway 9, sampling observation decline passway 9 connects transfer passage 23, transfer passage 23 is provided with upset conveyor 10, upset conveyor 10 rear ends connect sampling observation buffer memory passage 11, sampling observation buffer memory passage 11 connects sampling observation worktable 12, and sampling observation worktable 12 rear ends connect climbing belt feeder 22 by transfer passage 23, and climbing belt feeder 22 is connected to the smoke box pipeline.
The flow process that realizes is as follows:
1) the sampling observation rule is set: the sampling observation rule is set in software systems;
2) sampling observation automatically: system assigns to the sampling observation passage according to the sampling observation rule with qualified cigarette;
3) sampling observation buffer memory: the part cigarette is reduced to 0.7 meter transfer passage from 1.5 meters high conveying equipments, and is through upset conveyor 10 that the part case is upright, delivers to the buffer memory passage then and carries out buffer memory;
4) hand sampling: the reviewer moves to sampling observation worktable 12 with the part cigarette from the buffer memory passage, manually opens smoke box and takes sample away.After finishing part cigarette sampling observation operation, the reviewer supplies the part cigarette, after the encapsulation part cigarette horizontal is placed on the transfer passage 23 again, requires " 1# engineering sign indicating number " position to be positioned at the upper left corner of smoke box up;
5) piling again: sampling observation part cigarette imports the smoke box pipelines through climbing belt feeder 22, and system carries out the shunting according to part cigarette original records, delivers to corresponding piling mouth by the skid shoe type sorting system, carries out piling again;
6) information record: sampling observation tracking of information function can write down pallet and the piling passage 13 that sampling observation part cigarette originally should piling, also writes down the pallet and the piling passage 13 of final piling simultaneously;
7) check every class: the test samples of extraction is tested by next class.
Claims (3)
1. a cigarette finished product warehouse-in retroactive method is characterized in that this method comprises the steps:
The piling passage of cartoning sealing machine correspondence is set at passage before producing, informs that the part cigarette of a certain cartoning sealing machine production of warehouse management system carries out piling to that piling passage;
Writing scan is carried out to the part smoke box in the cartoning sealing machine exit, and the warehouse management system record comprises the information of 1# engineering sign indicating number, joint sealing plane No.;
When sweep yard in the shunting, system obtains the joint sealing plane No. according to 1# engineering sign indicating number information, has realized the corresponding one by one of cartoning sealing machine and piling passage thereby correspond to the piling passage.
2. a cigarette finished product is put traceability system in storage, this system comprises warehouse management system and cigarette finished product warehouse-in system, and cigarette finished product warehouse-in system comprises that cartoning sealing machine, pipeline, high speed interflow machine, high speed sort pipeline, skid shoe type sorter, piling passage, empty pallet transfer passage, piling station, full tray pipeline and the overhead storehouse of finished product; Every corresponding many cartoning sealing machines of cigarette production line, cartoning sealing machine compiles and is connected to pipeline, pipeline is connected to two layers by one deck production area, described high speed interflow machine is arranged on two layers inlet, pipeline is connected with high speed interflow machine, collaborating at a high speed the machine rear end is provided with the shunting and sweeps a yard device, high speed interflow machine connects high speed and sorts pipeline, described skid shoe type sorter is arranged on to sort on the pipeline at a high speed the part cigarette is carried out the shunting, described piling passage is arranged on the skid shoe type sorter, the piling station is arranged on the piling passage, the piling passage compiles and is connected to the full tray pipeline, the full tray pipeline is connected in the overhead storehouse of finished product, and is provided with tape punch on the full tray pipeline, and the ready-made tray of beating behind the band is delivered in the overhead storehouse of finished product by pipeline and deposited; Described empty pallet transfer passage is by extending in the overhead storehouse of finished product, and the empty pallet transfer passage is connected to each piling station and replenishes empty pallet to stacking machine; It is characterized in that: every corresponding cartoning sealing machine of piling passage, every cartoning sealing machine exit passageway place is provided with barcode scanner, barcode scanner connects warehouse management system and writes down each part tobacco bale and draw together 1# engineering sign indicating number and joint sealing plane No. in interior information, and when sweeping in the shunting yard, warehouse management system obtains the joint sealing plane No. according to 1# engineering sign indicating number information, realized the corresponding one by one of cartoning sealing machine and piling passage thereby correspond to the piling passage; Simultaneously, be provided with related scanner at the front end of piling passage, related scanner connects warehouse management system, is used to judge whether the cartoning sealing machine of part cigarette is corresponding one by one with the piling passage.
3. a kind of cigarette finished product warehouse-in traceability system according to claim 2, it is characterized in that: cigarette finished product warehouse-in system also comprises the brimmer return flow line, one end of brimmer return flow line connects high speed and sorts pipeline, and the other end connects the front end pipeline that collaborates machine at a high speed.
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| CN201110022382.4A CN102129611B (en) | 2011-01-20 | 2011-01-20 | Warehousing retroactive method and system of cigarette finished products |
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| CN201110022382.4A CN102129611B (en) | 2011-01-20 | 2011-01-20 | Warehousing retroactive method and system of cigarette finished products |
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