CN109693291A - It has furniture made to order the automatic production line of plate - Google Patents
It has furniture made to order the automatic production line of plate Download PDFInfo
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- CN109693291A CN109693291A CN201910132040.4A CN201910132040A CN109693291A CN 109693291 A CN109693291 A CN 109693291A CN 201910132040 A CN201910132040 A CN 201910132040A CN 109693291 A CN109693291 A CN 109693291A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000007789 sealing Methods 0.000 claims abstract description 90
- 238000005553 drilling Methods 0.000 claims abstract description 28
- 238000012856 packing Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 137
- 238000007599 discharging Methods 0.000 claims description 58
- 230000003139 buffering effect Effects 0.000 claims description 36
- 238000003860 storage Methods 0.000 claims description 25
- 238000011144 upstream manufacturing Methods 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 13
- 238000012372 quality testing Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 2
- 238000001514 detection method Methods 0.000 description 28
- 238000000034 method Methods 0.000 description 22
- 238000004080 punching Methods 0.000 description 16
- 239000000047 product Substances 0.000 description 15
- 238000013461 design Methods 0.000 description 7
- 238000003754 machining Methods 0.000 description 6
- 238000005070 sampling Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000010893 paper waste Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010410 dusting Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000011326 mechanical measurement Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Discharge Of Articles From Conveyors (AREA)
- Control Of Conveyors (AREA)
Abstract
The present invention relates to the automatic production lines for plate of having furniture made to order, including stereoscopic warehousing system, sawing sheet workshop section, edge sealing workshop section, drilling workshop section, sorting workshop section and the packing department being sequentially arranged by processing sequence.
Description
Technical field
The invention belongs to field of furniture, and in particular to the automatic production line for plate of having furniture made to order.
Background technique
Sheet fabrication specifically includes that the processes such as sawing sheet, edge sealing, punching, packaging, and the processing of sheet fabrication production line is set at present
It is standby can realize that the automation of process portion is processed according to setting program, but there is still a need for manually to operate machine or artificial complete
The work such as the linking between process.Due to manually exist low efficiency, quality it is uncontrollable, it is at high cost, easily make a mistake, a system such as dangerous
Column problem, and with the arrival in industrial 4.0 epoch, automation, unmanned workshop are at the following production development
An important trends.Therefore, it is necessary to design a kind of plate intelligent automation production line, with realize sheet fabrication workshop it is complete from
It is dynamicization, unmanned.
Summary of the invention
The present invention provides a kind of automatic production line of plate of having furniture made to order, including the solid being sequentially arranged by processing sequence
Warehousing system, sawing sheet workshop section, edge sealing workshop section, drilling workshop section, sorting workshop section and packing department.
Stereoscopic warehousing system connection sawing sheet workshop section will be transferred to sawing sheet workshop section to sawing sheet plate;
Sawing sheet workshop section includes sawing sheet control system, sawing sheet transmission line and auto-cut equipment;The sawing sheet transmission line includes:
The feeding pipeline of auto-cut equipment will be transferred to sawing sheet plate;The discharging of plate after transmitting the cutting of auto-cut equipment
Pipeline, the plate after the cutting include clout plate and half-finished product plate, and discharging transmission line is equipped with to clout plate and semi-finished product
The patch code device of plate patch identification code;With by the clout plate for posting identification code is transported to clout collecting frame, half-finished product plate is transported to down
The blanking pipeline of edge sealing workshop section is swum, blanking pipeline is equipped with barcode scanning device A, and clout collecting frame is located at barcode scanning device downstream;
Edge sealing workshop section includes edge sealing control system, edge sealing transmission line, barcode scanning device B1, edge banding machine, charging buffering chamber and go out
Expect buffering chamber;The edge sealing transmission line includes the charging pipeline for the plate that the blanking pipeline conveying of transmission sawing sheet workshop section comes,
With the discharging transmission line that the plate for having sealed side is transferred to drilling workshop section;Wherein, the charging pipeline, charging buffering chamber, sweep
Code device B1, edge banding machine, discharging buffering chamber and discharging transmission line set gradually according to plate transmission direction;
Drilling workshop section includes drilling control system, borehole transmission line and drilling device, and the borehole transmission line includes: that will seal
The charging pipeline that route where the plate that the discharging transmission line transmission of side workshop section comes is transported to drilling device is punched, and will
The plate and non-porous plate for having beaten hole are transferred to the discharging transmission line of sorting workshop section;It feeds and presses plate transmission direction on pipeline
It is successively arranged barcode scanning device C1With the first plate rotating device, barcode scanning dress is successively arranged by plate transmission direction on discharging transmission line
Set C2With the second plate rotating device;
Packing department include packing control system, packaging transmission line, stack mechanical arm, grab pile manipulator, automatic cutting is set
It is standby;Packaging transmission line includes the charging pipeline for being connected to sorting workshop section, straight sheet pile pipeline and baling line;Stack mechanical arm position
Position between charging pipeline and straight sheet pile pipeline, charging pipeline are equipped with the barcode scanning device of identification code on scanning plate
D, straight sheet pile pipeline are equipped with measuring gage finishing equipment, and automatic cutting equipment is located at the upstream of baling line, grab pile manipulator and are located at certainly
Dynamic paper cutting apparatus downstream and the straight sheet pile pipeline close to measuring gage finishing equipment downstream.
Detailed description of the invention
Invention is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 shows the automatic production line room surface layout for plate of having furniture made to order.
Fig. 2 shows stereo warehouse plane figures.
Fig. 3 shows sawing sheet workshop section structure chart.
Fig. 4 shows edge sealing workshop section structure chart.
Fig. 5 shows drillman's segment structure figure.
Fig. 6 shows sorting workshop section's structure chart.
Fig. 7 shows packing department structure chart.
Fig. 8 shows inventive network connection schematic diagram.
Specific embodiment
Fig. 1 shows the automatic production line room surface layout for plate of having furniture made to order, including presses processing sequence successively cloth
Stereoscopic warehousing system 1.1, sawing sheet workshop section 1.2, edge sealing workshop section 1.3, drilling workshop section 1.4, sorting workshop section 1.5 and the packing department set
1.6, there is a respective control system in above-mentioned each workshop section, the control system may include DCS, PLC, NC/CNC, SCADA or this
The combination of several types.The control system connects MES system, receives production ordering in real time, makes each equipment in workshop section
It runs well, and by the status information Real-time Feedback of equipment to MES system.
For example, preparing all workshop section's creation datas by MES system, and be handed down to each work in workshop in the production stock stage
The control system of section.After stereo warehouse receives MES system stock data, starts successively to stock up according to production sequence, pick
Select plate.In production process, start to produce by the inductor of each workshop section, the triggering of barcode scanning device, inductor can be plate
Position-detection sensor, such as photoelectric sensor on the transmission line is installed.PLC request line control system acquisition adds after terminating production
Number evidence.Line control system by WinCC/OPC monitor in real time PLC request, when detect PLC request after, line control system automatically from
Creation data is obtained in device databases and carries out calculating analysis, calculates analysis and PLC, PLC are fed back to by WinCC/OPC after the completion
Further according to line traffic control feedback result, the processing of product is controlled.Standard device product practice, equipment real-time status by network,
Database mode implements acquisition.
Each work workshop section is equipped with artificial computer operation table, can carry out process data monitoring, abend, manually plate taken to inspect by random samples
Deng operation.
Fig. 2 shows stereoscopic warehousing system 1.1, stereoscopic warehousing system 1.1 includes: storage pipeline 1.11, barcode scanning device
1.12, straight sheet pile storage silo 1.13, outbound pipeline 1.14, RGV trolley 1.15 and plate position-detection sensor.Barcode scanning device
1.12 are set to 1.11 top of storage pipeline, for reading the supplied materials information such as straight sheet pile pattern, plate quantity and batch, and by counting
Calculation machine record.It is put in storage 1.11 two sides of drum conveying line and multiple plate position-detection sensors, such as photoelectric sensor, induction is housed
Straight sheet pile is actually reached position.RGV trolley 1.15 is located on trapped orbit, and track is located at 1.11 side of storage pipeline and puts down therewith
Row.Straight sheet pile storage silo 1.13 is arranged in 1.15 two sides of RGV trolley, can be along track side after RGV trolley 1.15 forks straight sheet pile
To, move back and forth with track vertical direction and vertical direction, straight sheet pile is put into straight sheet pile storage silo 1.13, or straight sheet pile is stored
Straight sheet pile in storehouse 1.13, which forks, to be put on outbound pipeline 1.14.Outbound pipeline 1.14 is located at 1.13 bottom of straight sheet pile storage silo,
Can be vertical with the track of RGV trolley 1.15, straight sheet pile is transferred to sawing sheet workshop section 1.2.For prevent straight sheet pile bottom sheets conveying and
It is damaged in storing process, places a block protection plate in straight sheet pile bottom.According to production plan, cloud computing Raw Material Demand amount, intelligence
Production information instruction is received, the straight sheet pile being put in storage on pipeline 1.11 is put into straight sheet pile automatically according to information command by RGV trolley 1.15
Storage silo 1.13, and 1.13 straight sheet pile of straight sheet pile storage silo is put into outbound pipeline 1.14.Stereoscopic warehousing system 1.1 improves management
Efficiency, optimize equipment and the utilization rate of labour, reduce job error, reduce operating cost, improve whole work
Industry ability realizes logistics, information flow, the stream unification of cash flow three, pushes the informationization of business administration, digitize.
Fig. 3 shows sawing sheet workshop section 1.2, under the connection of sawing sheet workshop section 1.2 is located at the stereoscopic warehousing system 1.1 of upstream and is located at
The edge sealing workshop section 1.3 of trip, according to order information, design parameter, machining information etc. by from stereoscopic warehousing system 1.1 convey come plate
Material is cut into specific shape size.Order information, design parameter, machining information in the present invention etc. include the quantity of plate, often
Position, quantity, size, the shape etc. in hole on the geomery and plate of block plate.
Sawing sheet workshop section 1.2 includes sawing sheet control system, sawing sheet transmission line and multiple auto-cut equipment 2.19.Sawing sheet transmission
Line includes feeding pipeline 2.17, a plurality of shunting pipeline 2.18, a plurality of discharging transmission line 2.21, and converge pipeline 2.27, and
Blanking pipeline 2.28.It is designed with plate position-detection sensor every a distance on sawing sheet transmission line, is shunting and is converging
It also is provided with plate position-detection sensor at position, can accomplish that the position to every block of plate in order is tracked.Plate position
Setting detection sensor can be used photoelectric sensor, be mounted in the gap of pipeline side or roller, belt.
Two auto-cut equipment 2.19, certain auto-cut is respectively arranged in the two sides of feeding pipeline 2.17 in the present embodiment
The quantity of equipment 2.19 is not limited to this.Each sawing sheet equipment 2.19 passes through a shunting pipeline 2.18 and feeding pipeline
2.17 connections shunt pipeline 2.18 and use a plurality of narrow belt arranged side by side, the feeding with drum-type to receive plate to be cut
Pipeline 2.17 is vertical, in intersection and corner, shunts narrow belt and is distributed in cylinder gap, rises when shunting belt work
To on roller horizontal plane, thus the plate on transfer cylinder.
The side of each sawing sheet equipment 2.19 be equipped with a discharging transmission line 2.21 and by after cutting clout plate and half at
Product plate grabs the reclaimer robot 2.20 on discharging transmission line 2.21.Discharging transmission line 2.21 be equipped with to clout plate and half at
Product plate pastes the patch code device 2.22 of identification code, and identification code can be bar code or two dimensional code, and barcode scanning device scanning recognition code can be looked into
The corresponding order information of the plate, design parameter, machining information etc., such as the size of the plate are ask, whether plate needs
It punches and the position in hole, quantity, size, shape etc..In the present embodiment, the pipeline of patch 2.22 upstream of code device is used
Keep to the side roller, and cylinder and conveying direction angle are greater than 90 degree, so that plate is close on one side, to guarantee two dimensional code sticky position on plate
It sets relatively fixed, facilitates the barcode scanning of subsequent handling.
It is defeated will discharge that confluence pipeline 2.27 is located at the head end of 2.21 end of discharging transmission line and blanking pipeline 2.28
The clout plate and half-finished product plate that line sending 2.21 exports are transferred to blanking pipeline 2.28.Pipeline 2.27 converge using a plurality of arranged side by side
Narrow belt, in intersection and corner, narrow belt of converging is distributed in the roller and blanking pipeline of 2.21 end of discharging transmission line
In the cylinder gap of 2.28 head ends, confluence belt rises on roller horizontal plane first when working, by discharging transmission line 2.21
The plate of end is transferred to 2.28 head end of blanking pipeline, is then dropping under roller horizontal plane, and blanking pipeline 2.28 will
Plate moves away.
Blanking pipeline 2.28 is equipped with barcode scanning device A2.29, and 2.29 downstream barcode scanning device A is equipped with clout collecting frame
1.30, clout collecting frame 1.30 is connect by a shunting pipeline 1.18 with blanking pipeline 2.28.Barcode scanning device A 2.29
The identification code on plate is scanned, sawing sheet control system judges the kind of plate according to the information of identification code that barcode scanning device A 2.29 is read
Class if half-finished product plate then continues to be fed forward, such as conveys if clout plate is then transmitted on clout collecting frame 2.30
To edge sealing workshop section 1.3.
Blanking pipeline 2.28 is equipped with plate cleaner 2.31, cleans to semi-finished product required for following process,
Cleaning mode is the mode cleaned in transmission.Brush cleaning machine can be used in cleaner 2.31, and plank passes through hair above and below cleaner
Gap between brush, hairbrush rotary cleaning plank top and bottom, cleaner 2.31 can increase detergent to hairbrush surface enhanced automatically
Clean effect, pumping dirt mouth, which does not stop pumping dirt, prevents dust accumulation, removes plate upper and lower surface sundries.
Sawing sheet system includes transport trolley 2.13, trolley track 2.14, charging pipeline 2.15 and gantry-type mechanical arm
2.16, drum conveying line can be used in charging pipeline 2.15, and can live apart when feeding pipeline 2.15 and having a plurality of in feeding
2.17 two sides of pipeline.Transport trolley 2.13 is mounted on trolley track 2.14, and trolley track 2.14 is located at feed roller line sending
Between 2.15 and the outbound pipeline 1.14 of stereoscopic warehousing system 1.1, and guarantee that 2.13 side of transport trolley is conveyed close to outbound
Line 1.14, the opposite other side is close to charging pipeline 2.15.The plate number according to required for order of warehousing system 1.1, will be right
The straight sheet pile of quantity is answered to be transmitted on transport trolley 2.13 by outbound pipeline 1.14, transport trolley 2.13 is in trolley track 2.14
On move back and forth and be assigned to straight sheet pile on different charging pipelines 2.15.When production scale is smaller, can there was only a charging
Pipeline 2.15, correspondingly, charging pipeline 2.15 can be directly connected to outbound pipeline 1.14, do not need transport trolley 2.13 into
Row transhipment.Gantry-type mechanical arm 2.16 be horizontally installed on charging pipeline 2.15 and feeding pipeline 2.17 top, so as to from
Single plate is grabbed in straight sheet pile on charging pipeline 2.15, and is laid flat 2.17 on feeding pipeline.
The discharge port of auto-cut equipment 2.19 connects waste disposal line, and waste disposal line is arranged in plate in the present embodiment
Below material pipeline, such as 2.21 lower section of feeding pipeline 2.17 and discharging transmission line, save sawing sheet workshop section the space occupied.It is useless
Material processing line includes conveyor line of waste 2.23 (can be conveyer belt), shredding mechanism 2.24, grinding device 2.25.Conveyor line of waste
The slashing of the discharge port output of auto-cut equipment 2.19 is transferred to shredding mechanism 2.24 by 2.23 to be shredded, then again by slashings
It is transported to 2.25 dusting of grinding device, the waste material after dusting is pumped in dust collecting box by dust pipeline.Grinding device
2.25 are mounted on closed sound insulation house, and the powder generated in crushing process does not diffuse into pollution environment in workshop, can also drop
The noise of low crushing process.
The sawing sheet control system can be mechanical with the sawing sheet transmission line, plate position-detection sensor, planer-type respectively
Hand 2.16, sawing sheet equipment 2.19, reclaimer robot 2.20, patch code device 2.22 and barcode scanning device A 2.29 are electrically connected, and control is each
The movement of a component.Such as the processing dimension of every block of plate is issued to by sawing sheet equipment, control patch code device according to order information
2.22, to the clout plate and half-finished product plate patch identification code after cutting, open according to the information control of plate position-detection sensor feedback
Expect that clout plate to the precise delivery of plate, is recovered to clout collecting frame according to the information that barcode scanning device 2.29 scans by transmission line
On 2.30, control gantry-type mechanical arm 2.16 grabs the quantity of plate, and the status information of entire sawing sheet workshop section is passed through vehicle
Between interchanger feedback to MES system.
The control method of plate sawing sheet system, comprising the following steps:
1, the straight sheet pile in warehousing system 1.1 is transported to the charging pipeline of 2.17 side directions on feeding pipeline
On 2.15;One piece of block of plate on straight sheet pile is grabbed feeding pipeline according to required plate quantity by gantry-type mechanical arm 2.16
On 2.17.
2, plate to be cut is transferred to the position to cross with shunting pipeline 2.18 by feeding pipeline 2.17.
3, it shunts pipeline 2.18 and the plate that feeding pipeline 2.17 transmits is transported to sawing sheet equipment 2.19.
4, sawing sheet equipment 2.19 cuts plate according to order information.
5, reclaimer robot 2.20 by after cutting clout plate and half-finished product plate grab discharging transmission line 2.21, and make plate
The long side of material is parallel with the transmission direction of discharging transmission line 2.21.
6, clout plate and half-finished product plate are transported at patch code device 2.22 paste identification code first by discharging transmission line 2.21, so
The clout plate and half-finished product plate that post identification code are transferred to the position to cross with the pipeline 2.27 that converges afterwards.
7, confluence pipeline 2.27 by clout plate and half-finished product plate that discharging transmission line 2.21 transmits be transferred to its with
The position that blanking pipeline 2.28 crosses.
8, blanking pipeline 2.28 arrives the clout plate and half-finished product plate onwards transmission that confluence pipeline 2.27 transmits
At barcode scanning device A 2.29, barcode scanning device A2.29 scans the identification code on plate, and sawing sheet control system is according to barcode scanning device A
2.29 information of identification code read judge the type of plate, if clout plate is then transmitted on clout collecting frame 2.30, if
It is that half-finished product plate then continues to be fed forward.
Fig. 4 shows edge sealing workshop section 1.3, and edge sealing workshop section 1.3 connects the sawing sheet workshop section 1.2 of upstream, cuts to sawing sheet workshop section 1.2
The plate cut carries out edge sealing.Edge sealing workshop section includes edge sealing control system, edge sealing transmission line, barcode scanning device B13.20, edge banding machine,
Buffering chamber 3.17 and discharging buffering chamber 3.22 are fed, the edge sealing transmission line includes charging pipeline 3.11 and discharging transmission line
3.36, the edge sealing transmission line is equipped with multiple plate position-detection sensors;Wherein, pipeline 3.11, charging caching are fed
Storehouse 3.17, barcode scanning device B13.20, edge banding machine, discharging buffering chamber 3.22 and discharging transmission line 3.36 are according to plate transmission direction
It sets gradually;The edge sealing control system and the plate position-detection sensor, edge sealing transmission line, barcode scanning device B1 3.20、
Edge banding machine, charging buffering chamber 3.17 and discharging buffering chamber 3.22 are electrically connected, and receive the information of each equipment feedback, and are set to each
Standby movement is controlled.
The plate to edge sealing is transported to barcode scanning device B by charging pipeline 3.11 first1At 3.20, scan on plate
Identification code;Then, barcode scanning device B will be passed through1The plate after 3.20 identifications is transferred to edge banding machine and carries out edge sealing;Finally, going out
Plate after having sealed side is transferred to drilling workshop section 1.4 by material pipeline 3.36.Pass through barcode scanning device B before edge sealing13.20 right
Plate is identified can recognize which plate does not have edge sealing also in order, which edge sealing has been completed in real time, to production process into
Row monitoring.
Charging buffering chamber 3.17 and discharging buffering chamber 3.22 are used to cache plate and adjust edge sealing process rhythm, such as are sealing
When the transmission line of side machine upstream blocks, plate is first transported in charging buffering chamber 3.17 by charging pipeline 3.11;Edge sealing
When the transmission line in machine downstream blocks, it will first seal the plate behind side and be transported in discharging buffering chamber 3.22.Edge sealing is transmitted
The detection of plate position is realized by the plate position-detection sensor on line, and the edge sealing control device is according to the plate
The information of material position-detection sensor feedback judges the position of plate, transmission speed, the distance between adjacent sheet metal etc., and according to
These information make the decision whether cached plate.Photoelectric sensor can be used in the plate position-detection sensor, installation
Pipeline side or roller, belt gap in.It feeds buffering chamber 3.17 and discharging 3.22 structure of buffering chamber and work is former
It manages identical, the patents such as publication number CN207566270U, CN207774057U, CN207551341U, CN207566281U can be used
Scheme disclosed in document.The edge sealing transmission line can be used in the position by charging buffering chamber 3.17 and the buffering chamber 3.22 that discharges
Two-layer cylinder line 3.16.The process of caching of plate is as follows before edge sealing: plate enters two-layer cylinder line 3.16 from charging pipeline 3.11
Upper layer roller, the shuttle-type fork 3.18 that buffering chamber 3.17 is fed when upper layer Roller conveyor is completely expected can the plate on the Roller conveyor of upper layer
It all forks, the corresponding positions that instruction is placed on the plate rack of charging buffering chamber 3.17 is then issued according to the edge sealing control system
It sets;When lower layer's roller of two-layer cylinder line 3.16 is in the state that do not expect, the edge sealing control system issues instruction and allows shuttle
Type fork 3.18, which forks the plate of the corresponding position on plate rack, to be placed on lower layer's Roller conveyor, and lower layer's Roller conveyor passes plate
It is defeated to arrive barcode scanning device B13.20 and edge banding machine at.The process of caching of plate is similar with the process of caching of plate before edge sealing after edge sealing,
Which is not described herein again.Alternatively, list can also be used by the edge sealing transmission line of charging buffering chamber 3.17 and the buffering chamber 3.22 that discharges
Layer roller.
Board quality testing apparatus 3.13 can be used before to plate edge sealing to detect board quality, mainly ruler
Very little and surface defect detection, board quality testing apparatus 3.13 use standardized CCD online detection instrument.Board quality inspection
Device 3.13 is surveyed to be mounted on charging pipeline 3.11.Correspondingly, it feeds on pipeline 3.11 and barcode scanning device B is installed2
3.12.Barcode scanning device B23.12 are scanned across the identification code on plate below, and confirmation is which the block plate in order exists
Receive quality testing.The route fed between buffering chamber 3.17 and board quality testing apparatus 3.13 is exported equipped with unqualified part
Mouth (NG mouthfuls) 3.15, NG mouth 3.15 is connect by shunting pipeline 3.14 with charging pipeline 3.11.It is filled when board quality detects
Set 3.13 detect unqualified plate after, charging pipeline 3.11 by unqualified plate be transferred to shunt pipeline 3.14 friendship
Stop at remittance, shunts the starting of pipeline 3.14 for unqualified plate and be transferred to NG mouth 3.15.Due to reading before quality testing
Identification code on plate, that is, determined which plate is qualified in order, which is underproof.
Shunting the detail of pipeline 3.14 is incoherent for purposes of the invention, for example, belt conveyor line can be used,
Vertical with the charging roller part of pipeline 3.11, intersection and corner shunt narrow belt and are distributed in cylinder gap, shunt
Belt rises on roller horizontal plane when working, thus the plate on transfer cylinder.
In the present embodiment can using to the edge banding machine of rectangular plate (including square plate) edge sealing, can also using pair
The edge banding machine of heterotype profiled sheet edge sealing.Below by taking the edge banding machine to rectangular plate edge sealing as an example, edge banding machine is described in detail in workshop section
Arrangement.Edge banding machine includes the first edge banding machine 3.21, the second edge banding machine that respectively four sides of rectangular plate are carried out with edge sealing
3.24, third edge banding machine 3.30 and the 4th edge banding machine 3.32.First edge banding machine 3.21 is first defeated by the edge sealing transmission line
The connection charging buffering chamber 3.17 of line sending 3.19, such as the conveying with 3.16 lower layer of the double-deck pipeline by charging buffering chamber 3.17
Line connection, barcode scanning device B13.20 are arranged on the first pipeline 3.19, and the second edge banding machine 3.24 passes through the edge sealing transmission line
The second pipeline 3.23 connection upstream the first edge banding machine 3.21, the first edge banding machine 3.21 and the second edge banding machine 3.24 are to plate
One group of opposite side carry out edge sealing, such as one group of long side of rectangular plate, therefore the first edge banding machine 3.21 and the second edge banding machine 3.24
The two sides of transmission line should be located at.Third edge banding machine 3.30 connects the of upstream by the third pipeline of the edge sealing transmission line
Plate can be rotated by 90 ° by two edge banding machines 3.24, the third pipeline while transmitting plate, make another group pair of plate
Side (such as one group of short side of rectangular plate), fourth edge banding machine 3.32 parallel with third edge banding machine 3.30 and the 4th edge banding machine 3.32
The third edge banding machine 3.30 of upstream is connected by the 4th pipeline 3.31 of edge sealing transmission line;Discharging buffering chamber 3.22 passes through edge sealing
4th edge banding machine 3.32 of the 5th pipeline 3.33 connection upstream of transmission line.
Wherein, first pipeline 3.19, the second pipeline 3.23, third pipeline, the 4th pipeline 3.31 wrap
Include the siding-device for making plate by side where downstream edge banding machine, such as the roller that keeps to the side.
Plate behind the complete side of second edge banding machine, 3.24 envelope is transported to down by the third pipeline using U-shaped revolution pipeline
The third edge banding machine 3.30 of trip, U-shaped turn round pipeline detail be incoherent for purposes of the invention, such as may include according to
3.25,90 degree of arc belt conveyor lines 3.26 of straight belt conveyor line, the straight line drum conveying line A 3.27, corner belt of secondary setting
Pipeline 3.28 and straight line drum conveying line B 3.29.90 degree of arc belt conveyor lines 3.26 continue after being rotated by 90 ° plate to
Before be transferred to straight line drum conveying line A 3.27.Straight line drum conveying line A 3.27 and 3.29 direction straight line drum conveying line B are hung down
Directly, corner belt conveyor line 3.28 is used to the plate on straight line drum conveying line A3.27 moving to straight line drum conveying line B
3.29,3.28 structure and function of corner belt conveyor line is identical as pipeline 3.13 is shunted.Wherein, straight line drum conveying line B
3.29 be the roller that keeps to the side for making plate be close to third edge banding machine.
Because the long side of plate is parallel with the transmission direction of edge sealing transmission line before edge sealing, occupancy that can be less is passed
The width of defeated line;In order to make plate be restored to its long side shape parallel with the transmission direction of edge sealing transmission line after the completion of edge sealing
State is equipped on the 5th pipeline 3.33 between discharging buffering chamber 3.22 and the 4th edge banding machine 3.32 and is rotated by 90 ° plate
Rotating device 3.34.It is additionally provided with artificial sampling observation mouth 3.35 in the side direction of the 5th pipeline 3.33, to inspect sealing edge quality by random samples.
The method that edge sealing workshop section in above-described embodiment is controlled, comprising the following steps:
1, charging pipeline 3.11 by end expect and post identification code plate be transferred at barcode scanning device A 3.20 carry out
Barcode scanning;
2, the plate after the identification of barcode scanning device A 3.20 is transferred to edge banding machine and carries out edge sealing;
3, discharging transmission line 3.36 exports the plate after edge sealing.
Before edge sealing, if the plate position-detection sensor detects that the transmission line of edge banding machine upstream is completely expected, i.e., into
It is too many to edge sealing plate to expect that the conveying of pipeline 3.11 comes, when can not arranging any more on the route of edge banding machine upstream, charging conveying
Plate is first transported in charging buffering chamber 3.17 by 3.11 lines;If the plate position-detection sensor detects edge banding machine downstream
Transmission line when completely expecting, i.e., edge banding machine sealed side plate it is too many, and the process (as drilled) in edge banding machine downstream is handled only
Come, plate will first seal the plate behind side and be transported to discharging buffering chamber 3.22 when can not arranging any more on the route in edge banding machine downstream
It is interior.
Following steps are executed before the plate is transferred to edge banding machine:
Barcode scanning device B 3.12 scans the identification code on plate;
The plate after the identification of barcode scanning device B 3.12 is transferred to board quality testing apparatus 3.13 and carries out ruler
Very little and surface defect detection, if board quality testing apparatus 3.13 detects that the plate is unqualified, the edge sealing transmission line
Unqualified plate is transferred to not conforming on the route being located between charging buffering chamber 3.17 and board quality testing apparatus 3.13
Lattice part delivery outlet 3.15, the charging buffering chamber 3.17 for being transmitted downstream to the plate if qualified carry out caching or edge banding machine into
Row edge sealing.
Fig. 5 shows drilling workshop section 1.4, and the connection of drilling workshop section 1.4 is located at the edge sealing workshop section 1.3 of upstream, can be according to order
Information, design parameter, machining information etc. punch the plate for having sealed side, are then transmitted downstream to the plate for having beaten hole
Sort workshop section 1.5.
Drilling workshop section 1.4 includes drilling control system and borehole transmission line.The borehole transmission line includes charging pipeline
4.11, non-porous plate pipeline 4.15, two-sided hole plate pipeline 4.16, single side hole plate pipeline 4.17 and discharging transmission line
4.22.Charging pipeline 4.11 is located at upstream, and the plate for posting identification code is transported to imperforate plate by shunting pipeline 4.14
On material pipeline 4.15, two-sided hole plate pipeline 4.16 and single side hole plate pipeline 4.17.Non-porous plate pipeline 4.15,
Plate is pooled to downstream by the pipeline 4.21 that converges by two-sided hole plate pipeline 4.16 and single side hole plate pipeline 4.17
Discharging transmission line 4.22 on.In the present invention, while to two-sided hole plate, single side hole plate it punches, and will not need
The plate of punching is transmitted by individual pipeline, improves the efficiency of entire drilling operation.
Shunting 4.14 particular technique details of pipeline is incoherent for purposes of the invention, for example, can be a plurality of arranged side by side
Narrow belt, charging pipeline 4.11, non-porous plate pipeline 4.15, two-sided hole plate pipeline 4.16, single side with drum-type
Hole plate pipeline 4.17 is vertical, in intersection, shunts narrow belt and is distributed in cylinder gap, rises to when shunting belt work
On roller horizontal plane, thus the plate on transfer cylinder.Wherein, non-porous plate pipeline 4.15 or the conveying of two-sided hole plate
Line 4.16 or single side hole plate pipeline 4.17 can be and 4.11 one of charging pipeline.The knot of confluence pipeline 4.21
Structure and working principle are similar with pipeline 4.14 is shunted, and which is not described herein again.
The borehole transmission line is designed with plate position-detection sensor every a distance, such as is shunting and confluence position
Place is set, can accomplish that the position to every block of plate in order is tracked.Photoelectric sensing can be used in plate position-detection sensor
Device is mounted in the gap of pipeline side or roller, belt.
Usually long side is consistent with transmission direction when plate enters charging pipeline 4.11, and such transmission line can be with it goes without doing
It is very wide, different plates has different drilling technologies, and the special plate in part needs direction of rotation to enter punch device, while
Need to judge plate on charging pipeline 4.11 which platform punch device this is assigned to.Therefore, pressing board on pipeline 4.11 is fed
Material transmission direction is successively arranged barcode scanning device C14.12 and the first plate rotating device 4.13.Barcode scanning device C14.12 reading plate
Identification code on material, drilling workshop section's control device is according to barcode scanning device C14.12 information read can inquire the plate pair
The order information answered, design parameter, machining information, so judge the plate whether be single side hole plate or two-sided hole plate,
Or non-porous plate and the plate whether need rotate after enter downstream punch device.First plate rotating device 4.13
The plate rotated can will be needed to be rotated by 90 °.Correspondingly, it is successively arranged and sweeps by plate transmission direction on discharging transmission line 4.22
Code device C24.26 and the second plate rotating device 4.27, barcode scanning device C24.26, which read the confluence confluence of pipeline 4.21, comes
Plate on identification code, the drilling control system is according to barcode scanning device C24.26 information read can inquire the plate pair
The order information answered, design parameter, machining information, and then judge whether the plate is rotated by the first plate rotating device 4.13
It crosses, if rotating through, the plate is rotated equal angular, such as 90 degree again by the second plate rotating device 4.27, it is ensured that plate
Material long side is consistent with transmission direction, also makes on plate two-dimentional code position relatively fixed, facilitates the barcode scanning during following process.
Plate buffer storage 4.18, barcode scanning device are successively arranged by plate transmission direction on two-sided hole plate pipeline 4.16
C34.24 and two-sided punch device 4.19.It shunts pipeline 4.14 and the plate for needing two-sided punching is assigned to two-sided hole plate
On pipeline 4.16, barcode scanning device C is needed before the two-sided punching of punch device 4.1934.24 read the identification code on plate, really
Determine the information such as position, the specification in hole.Two-sided punch device 4.19 can be punched or be opened to plate upper and lower surface and side
Slot.Whether the information fed back by the plate position-detection sensor on two-sided hole plate pipeline 4.16, judge the transmission line
Congestion adjusts two-sided beat if so, being first buffered in the plate that the transmission of pipeline 4.11 comes is fed in plate buffer storage 4.18
The beat that hole equipment 4.19 is punched.
Barcode scanning device C is successively arranged by plate transmission direction on single side hole plate pipeline 4.1744.25 and single side punching
Equipment 4.20.
It shunts pipeline 4.14 and the plate for needing single side to punch is assigned to single side hole plate pipeline 4.17, single side punching
Barcode scanning device C is needed before the punching of equipment 4.2044.25 read the identification code on plate, determine position, the specification in hole etc.
Information.Single side punch device 4.20 can upper surface to plate and adjacent side punched or slotted.
Non-porous plate pipeline 4.15, two-sided hole plate pipeline 4.16, single side hole plate pipeline 4.17 quantity can
It is arranged according to process requirements, for example, non-porous plate pipeline 4.15 and two-sided hole plate pipeline 4.16 have in the present embodiment
One, and single side hole plate pipeline 4.17 has two.
Discharging transmission line 4.22 is additionally provided with plate cleaner 4.23 and another plate buffer storage 4.28.Plate cleaner
4.23 remove the remaining sundries of upper and lower surface after plate punching or fluting, and plate is by cleaning mechanism gap, and hairbrush is not by stopping
Rotary cleaning plate top and bottom, plate cleaner 4.23 increase detergent to hairbrush surface enhanced clean effect automatically, take out dirt mouth
Not stopping pumping dirt prevents dust accumulation.Plate cleaning mode is to be cleaned when forwarding plate to it, this reality by formula
The plate cleaner 4.23 for applying example can satisfy the requirement for cleaning of different-thickness plate.Due to a plurality of pipeline be pooled to discharging it is defeated
Line sending 4.22, in fact it could happen that, can be anti-by the plate position-detection sensor on discharging transmission line 4.22 the case where plate congestion
The information of feedback, judge the transmission line whether congestion, if so, by non-porous plate pipeline 4.15, two-sided hole plate pipeline
4.16, the plate that the transmission of single side hole plate pipeline 4.17 comes first is buffered in plate buffer storage 4.28.
The caching dress of the chain type in publication number CN207774242U patent document can be used in plate buffer storage 4.18,4.28
It sets, working principle is that plate enters Roller conveyor, and Roller conveyor obtains signal, and when plate is completely into Roller conveyor, Roller conveyor stops
Movement;When plate is parked on Roller conveyor, the plate on Roller conveyor can be lifted to corresponding position by caching elevator, so be analogized
30 blocks of plates can be cached always;When needing feeding, caching elevator is dropped on roller line by interval, and plate is steadily placed in roller
On line, then it is transported away by roller line.
The drilling control system can be with the borehole transmission line, barcode scanning device C14.12, barcode scanning device C24.26, barcode scanning
Device C34.24, barcode scanning device C44.25, the first plate rotating device 4.13, the second plate rotating device 4.27, two-sided punching
Equipment 4.19, single side punch device 4.20, plate buffer storage 4.18,4.28 and the electrical connection of plate position-detection sensor, connect
The information of each equipment feedback is received, and the movement of each equipment is controlled.
The control method of plate drilling workshop section, comprising:
It feeds pipeline 4.11 and the plate for posting identification code is transported to barcode scanning device C14.12 place;
Barcode scanning device C14.12 read the identification code on the plate;
Barcode scanning device C will be passed through1The plate after 4.12 identifications is initially transmitted to the first plate rotating device 4.13
Then place will be beaten at two-sided punch device 4.19 that the plate for needing two-sided punching is transported on two-sided hole plate pipeline 4.16
Hole will punch at the single side punch device 4.20 for needing the plate of single side punching to be transported on single side hole plate pipeline 4.17,
The plate for not needing punching is transported on the discharging transmission line 4.22 in downstream by non-porous plate pipeline 4.15;
What the plate for having beaten hole was transmitted downstream to by two-sided hole plate pipeline 4.16 and single side hole plate pipeline 4.17
On discharging transmission line 4.22.
Before plate is assigned to corresponding punch device, according to the identification code that barcode scanning device A4.12 is read, judgement
Whether the plate, which needs, rotates, if desired, then the plate is rotated by 90 ° by the first plate rotating device 4.13, this purpose exists
In having different drilling technologies for different plates, the special plate in part needs direction of rotation to enter equipment processing.
Barcode scanning device C is successively arranged by plate transmission direction on discharging transmission line 4.2224.26 and the second plate rotating dress
4.27 are set, barcode scanning device C24.26 read the identification code on the plate;According to barcode scanning device C24.26 identifications read
Code, judges whether the plate needs to rotate, if desired, then the second plate rotating device C2The plate is rotated 90 by 4.26
Degree, it is ensured that plate is restored into long side when feeding pipeline 4.11 and the consistent state of transmission direction, is also made two-dimentional on plate
Code position is relatively fixed, facilitates the barcode scanning of subsequent handling.
Pass through the barcode scanning device C on two-sided hole plate pipeline 4.16 before the two-sided punching of punch device 4.1934.24 reading
Take the identification code on plate.
Pass through the barcode scanning device C on single side hole plate pipeline 4.17 before the punching of single side punch device 4.2054.25 reading
Take the identification code on plate.
When two-sided hole plate pipeline 4.16 is completely expected, i.e. the next plate of the transmission of fed upstream pipeline 4.11 is in two-sided orifice plate
When can not arranging any more on material pipeline 4.16, the plate for needing two-sided punching is buffered in plate buffer storage 4.18.It discharges defeated
When completely expecting occurs in line sending 4.22, i.e., two-sided hole plate pipeline 4.16, single side hole plate pipeline 4.17, non-porous plate pipeline
The plate that 4.15 transmission come is too many, and when discharging transmission line 4.22 is not arranged, plate is buffered in another plate buffer storage
4.28 interior.
Fig. 6 shows sorting workshop section 1.5, and sorting workshop section 1.5 can refer to publication number CN207774092U, CN108080288A
In scheme.Sorting workshop section includes: the first drum conveying line 5.11 being connected with the discharging transmission line 4.22 of drilling workshop section 1.4,
With the barcode scanning device 5.12 that 5.11 top of the first drum conveying line is arranged in.The setting of 5.12 downstream of barcode scanning device shunts belt line
5.14, it shunts belt line 5.14 and is connected to artificial sampling observation mouth 5.13 and the second tin roller parallel with the first drum conveying line 5.11
Pipeline 5.15.For shunting belt line 5.14, in intersection and corner, shunts narrow belt and be distributed in cylinder gap, point
It is risen on roller horizontal plane when stream belt work, thus the plate on transfer cylinder.It is inspected by random samples at manually sampling observation mouth 5.13
Whether plate punching or fluting are qualified.Shunt 5.14 downstream of belt line, the first drum conveying line 5.11 and second tin roller pipeline
5.15 tops successively each three sorting manipulators 5.16 of setting, sorting manipulator 5.16 be it is clipping, the base stage of manipulator across
It is sitting in above Roller conveyor.Using each manipulator base platform as the center of circle, bookshelf 5.17 is cached around arrangement multiple groups plate.Sorting manipulator
The plate of same order is sorted to caching 5.17 the same area of bookshelf caching according to instruction by 5.16.First drum conveying line 5.11
Converge with second tin roller pipeline 5.15 in 5.16 downstream of sorting manipulator through confluence belt line 5.18 for a belt conveyor line.
For belt line 5.18 of converging, in intersection and corner, narrow belt of converging is distributed in cylinder gap, when confluence belt works
It rises on roller horizontal plane, thus the plate on transfer cylinder.Belt line 5.18 connects packing department 1.6 after confluence.It bores
Hole workshop section 1.5 flows through the plate come and first wants barcode scanning, is then sorted again, and plate is caught plate and cached by sorting manipulator 5.16
On bookshelf 5.17.When blanking, plate is successively put on pipeline by the information that sorting manipulator 5.16 is given according to MES system.Manually
Board quality can be checked at sampling observation mouth 5.13, also flowed out from artificial sampling observation mouth 5.13 in addition, sweeping less than the plate of code.Qualified plate
Successively flow to farthest sorting manipulator and nearest sorting manipulator.Sorting manipulator 5.16 is according to MES system feedback information by plate
It is stored on plate caching bookshelf 5.17.Lifting body will be whole on the downside of assembly line after plate clamps position to sorting manipulator 5.16
A plate jacks up;Manipulator clamping plate is put on caching bookshelf 5.17;The area A Book-rest is piled, behind flow through come plank stream
To the area B, the area B repeats the work of the area A, while the blanking of the area A;Plate is put into upper layer for distal end sorting manipulator and gone out by blanking action process
Plate is put into lower layer's assembly line by stockline, proximal end sorting manipulator, and blanking sequence provides instruction by MES system, the A when area B feeding
Area's blanking, the area B feeding, upper and lower level assembly line are successively flowed to lower layer's assembly line in order and flow to next station when the blanking of the area A;Often
The subsequent discharging wire body of a sorting manipulator must keep caching on the lines of 10 blocks of plates.
Fig. 7 shows packing department 1.6, including packing control system, packaging transmission line, stack mechanical arm 6.13, grabs pile
Manipulator 6.17, automatic cutting equipment 6.18 and multiple plate position-detection sensors on packaging transmission line.
It packs transmission line and is designed with plate position-detection sensor every a distance, can accomplish the position to every block of plate
It is tracked.Photoelectric sensor can be used in plate position-detection sensor, is mounted between pipeline side or roller, belt
In gap.Plate position-detection sensor feeds back information to packing control device, packing control device and then controllable corresponding position
The packaging transmission line movement set, realizes the precise delivery of plate.
Packing transmission line includes charging pipeline 6.11, straight sheet pile pipeline 6.14 and baling line 6.20.Feed pipeline
6.11 are equipped with the barcode scanning device D 6.12 of identification code on scanning plate, and in order to which barcode scanning is convenient, charging pipeline 6.11 has and makes
Plate is close to the roller that keeps to the side of 6.12 side barcode scanning device D.The sorting workshop section that pipeline 6.11 connects upstream is fed, work is sorted
The plate for having divided packet is transported on charging pipeline 6.11 by section.The principle of subpackage is that every wrapper sheet part is overweight, existing leatheroid
Size is able to produce corresponding carton, the dimensional discrepancy in every wrapper sheet pile between plate is minimum, the volume of foam filling is minimum.Subpackage
Plate afterwards can go out by specific principle outbound, such as by the priority level sequence of straight sheet pile, order, train number, region from high to low
Library.Wherein, side in Publication No. CN207774092U, CN108080288A document can be used in the detail for sorting workshop section
Case.
Stack mechanical arm 6.13 is located at the position between charging pipeline 6.11 and straight sheet pile pipeline 6.14, and charging is conveyed
Plate on line 6.11 is transported on straight sheet pile pipeline 6.14, and the plate of the same packet is made to be stacked, and wherein stacking is by big
Plate is stacked gradually to small sequence, forms straight sheet pile, and the plate in the same packet should belong to a collection of order.Barcode scanning dress
The identification code of the plate to come from upstream transmission can be scanned by setting D 6.12, if barcode scanning device D 6.12 read information be transferred to
The information for stacking manipulator 6.13 is coincide, and stack mechanical arm 6.13 just will do it stacking movement, on the one hand can guarantee plate not
It wrong can wrap, on the other hand ensure that the correctness of stacking.Packing control device is transferred to the information of stack mechanical arm 6.13 not only
The dimension information of plate is contained, also includes location information of the plate in straight sheet pile.In the present embodiment, settable at least two heaps
The plate fed on pipeline 6.11 is alternately transported on straight sheet pile pipeline 6.14 by pile manipulator 6.13, improves stacking efficiency.
Straight sheet pile pipeline 6.14 is equipped with measuring gage finishing equipment 6.15, after the plate in each packet has stacked, straight sheet pile conveying
The straight sheet pile is transported to measuring gage finishing equipment 6.15 by line 6.14, and straight sheet pile is regular neat, measures the size of straight sheet pile, and by size
Information feeds back to packing control device.Measuring gage finishing equipment 6.15 is set using with grating measuring and the existing of mechanical measurement function
It is standby, grating measuring is carried out first, when the straight sheet pile size and straight sheet pile theoretical size of grating measuring are in certain error range, with light
Subject to the size of grid measurement;Conversely, can then enable mechanical measuring device, it is subject to the result of mechanical measurement, mechanical measuring device
On the one hand the actual size of straight sheet pile can be measured, on the other hand can also be regular to straight sheet pile progress, because straight sheet pile is in transmission process
In can inevitably occur irregular phenomenon because of effect of inertia.Straight sheet pile pipeline 6.14 may include belt conveyor line and roller conveying
Line, belt conveyor line can be located at 6.15 upstream of measuring gage finishing equipment, close to stacking manipulator 6.13;Drum conveying line is located at measurement
Regular 6.15 downstream of equipment, it is close to grab pile manipulator 6.17.
Automatic cutting equipment 6.18 is located at the upstream of baling line 6.20, and measuring gage finishing equipment 6.15 measures the size of straight sheet pile
Afterwards, the dimension information of corresponding wrapping paper can be sent to automatic cutting equipment 6.18, automatic cutting equipment by packing control device
6.18 receive and will do it corresponding carton after information and cut work.Clout waste paper after automatic cutting equipment 6.18 is cut passes through
Waste paper collects line 6.19 and is transported to waste paper collecting box.
It grabs pile manipulator 6.17 and is located at 6.18 downstream of automatic cutting equipment and the plate close to 6.15 downstream of measuring gage finishing equipment
Pile pipeline 6.14, when straight sheet pile and the carton cut all in place after, grab pile manipulator 6.17 and will do it and embrace pile movement, by straight sheet pile
It is put into the corresponding position in carton, carton at this time is planar development state.
The wrapping paper for being placed with the straight sheet pile is transmitted downstream to pack by baling line 6.20.For example, carton flows into
To manual operation position, for middle joint sealing, the placement and adhesive tape for sealing boxes work of shielding angle will do it at manual operation position;For side seal
Case will do it placement, the nail case of carton corner and the filling work of foam of shielding angle at manual operation position.Subsequent carton can be after
Continuous pipeline reaches automatic joint sealing equipment 6.22, and in joint sealing equipment, for middle joint sealing, cartoning sealing machine is failure to actuate, and middle joint sealing is direct
It is flowed into subsequent processing.For side seal case, gluing and side cover pressing movement will do it in cartoning sealing machine.
With regard to the automatic printing and application work of progress box label (two dimensional code or bar code) after joint sealing, so far, automatically
Joint sealing work is completed.Corresponding order information can be inquired by the label information.Patch code dress can be used in the stickup of label
It sets to complete, is utilizing 6.23 barcode scanning cross-check information of barcode scanning device E after having pasted code.
Automatic joint sealing equipment 6.22 connects discharging transmission line 6.24, and discharging transmission line 6.24 is connected to storage pipeline
6.25, storage pipeline 6.25 leads to storehouse 6.26, such as the lifting Cargo Lift mouth of storehouse, automatic storage storage.
The control method of packing department, comprising:
The plate for posting identification code is transferred at barcode scanning device D 6.12 by charging pipeline 6.11;
Barcode scanning device D 6.12 reads the identification code on the plate;
If the information that barcode scanning device D 6.12 is read is coincide with the information for stacking manipulator 6.13 is transferred to, stack mechanical arm
6.13 grab the plate on straight sheet pile pipeline 6.14, and the plate for belonging to the same packet is stacked, and form plate
Pile;
After plate in each packet has stacked, the straight sheet pile is transported to measuring gage finishing equipment by straight sheet pile pipeline 6.14
6.15;
The size of the measurement straight sheet pile of measuring gage finishing equipment 6.15;
The straight sheet pile of the complete size of determination is transported to downstream by straight sheet pile pipeline 6.14;
Automatic cutting equipment 6.18 according to the size of the straight sheet pile cut with the matched wrapping paper of the straight sheet pile, then by institute
It states wrapping paper and is transported to and grab at pile manipulator 6.17;
Pile manipulator 6.17 is grabbed to grab the straight sheet pile on the wrapping paper;
The wrapping paper for being placed with the straight sheet pile is transmitted downstream to pack by baling line.
Claims (10)
1. a kind of automatic production line for plate of having furniture made to order, which is characterized in that including the solid being sequentially arranged by processing sequence
Warehousing system (1.1), sawing sheet workshop section (1.2), edge sealing workshop section (1.3), drilling workshop section (1.4), sorting workshop section (1.5) and sacker
Section (1.6);
Stereoscopic warehousing system (1.1) connection sawing sheet workshop section (1.2) will be transferred to sawing sheet workshop section (1.2) to sawing sheet plate;
Sawing sheet workshop section (1.2) includes sawing sheet control system, sawing sheet transmission line and auto-cut equipment (2.19);The sawing sheet transmission
Line includes: that the feeding pipeline (2.17) of auto-cut equipment (2.19) will be transferred to sawing sheet plate;Transmission auto-cut is set
The discharging transmission line (2.21) of plate after standby (2.19) cutting, the plate after the cutting include clout plate and half-finished product plate,
Discharging transmission line (2.21) is equipped with to the patch code device (2.22) of clout plate and half-finished product plate patch identification code;With will post identification
The clout plate of code is transported to clout collecting frame (2.30), half-finished product plate is transported to the blanking pipeline of downstream edge sealing workshop section
(2.28), blanking pipeline (2.28) is equipped with barcode scanning device A (2.29), and clout collecting frame (2.30) is located at barcode scanning device
(2.29) downstream;
Edge sealing workshop section (1.3) includes edge sealing control system, edge sealing transmission line, barcode scanning device B1(3.20), edge banding machine, charging caching
Storehouse (3.17) and discharging buffering chamber (3.22);The edge sealing transmission line includes the blanking pipeline of transmission sawing sheet workshop section (1.2)
(2.28) the charging pipeline (3.11) for the plate that conveying comes, and the plate for having sealed side is transferred to going out for drilling workshop section (1.4)
Expect pipeline (3.36);Wherein, the charging pipeline (3.11), charging buffering chamber (3.17), barcode scanning device B1(3.20), it seals
Side machine, discharging buffering chamber (3.22) and discharging transmission line (3.36) are set gradually according to plate transmission direction;
Drilling workshop section (1.4) includes drilling control system, borehole transmission line and drilling device, the borehole transmission line include: by
The plate that discharging transmission line (3.36) transmission of edge sealing workshop section (1.3) comes be transported to that route where drilling device punched into
Expect pipeline (4.11), and the plate for having beaten hole and non-porous plate are transferred to the discharging transmission line (4.22) of sorting workshop section;
Barcode scanning device C is successively arranged by plate transmission direction in charging pipeline (4.11)1(4.12) and the first plate rotating device
(4.13), barcode scanning device C is successively arranged by plate transmission direction on discharging transmission line (4.22)2(4.26) it is rotated with the second plate
Device (4.27);
Packing department include packing control system, packaging transmission line, stack mechanical arm (6.13), grab pile manipulator (6.17), from
Dynamic paper cutting apparatus (6.18);Packaging transmission line includes the charging pipeline (6.11) for being connected to sorting workshop section, straight sheet pile pipeline
(6.14) and baling line (6.20);Stack mechanical arm (6.13) is located at charging pipeline (6.11) and straight sheet pile pipeline (6.14)
Between position, charging pipeline (6.11) be equipped with scanning plate on identification code barcode scanning device D (6.12), straight sheet pile pipeline
(6.14) measuring gage finishing equipment (6.15) are equipped with, automatic cutting equipment (6.18) is located at the upstream of baling line (6.20), grabs pile
Manipulator (6.17) is located at automatic cutting equipment (6.18) downstream and conveys close to the straight sheet pile in measuring gage finishing equipment (6.15) downstream
Line (6.14).
2. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that auto-cut equipment
(2.19) side, which is equipped with, grabs the reclaimer robot (2.20) on discharging transmission line (2.21) for the plate after cutting.
3. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that sawing sheet workshop section (1.2)
Further include charging pipeline (2.15), is equipped with right above charging pipeline (2.15) and plate thereon is grabbed into feeding pipeline
(2.17) gantry-type mechanical arm (2.16) on.
4. the automatic production line of plate according to claim 3 of having furniture made to order, which is characterized in that sawing sheet workshop section (1.2)
Charging pipeline (2.15) and stereoscopic warehousing system (1.1) outbound pipeline (1.14) between be equipped with track (2.14), rail
Transport trolley (2.13) are installed on road (2.14);Transport trolley (2.13) side is opposite close to outbound pipeline (1.14)
The other side is close to charging pipeline (2.15).
5. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that the borehole transmission line
It further include non-porous plate pipeline (4.15), two-sided hole plate pipeline (4.16), single side hole plate pipeline (4.17), charging
Pipeline (4.11) is located at upstream so that the plate for posting identification code is transported to non-porous plate pipeline (4.15), two-sided hole plate
On pipeline (4.16) and single side hole plate pipeline (4.17), discharging transmission line (4.22) is located at downstream to receive from imperforate plate
The plate that material pipeline (4.15), two-sided hole plate pipeline (4.16) and single side hole plate pipeline (4.17) transmission come;It is double
Plate buffer storage (4.18), barcode scanning device C are successively arranged by plate transmission direction on face plate pipeline (4.16)3
(4.24) and two-sided punch device (4.19), barcode scanning is successively arranged by plate transmission direction on single side hole plate pipeline (4.17)
Device C4(4.25) and single side punch device (4.20).
6. the automatic production line of plate according to claim 5 of having furniture made to order, which is characterized in that drilling workshop section (1.4)
Discharging transmission line (4.22) be equipped with another plate buffer storage (4.28).
7. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that sawing sheet workshop section (1.2)
Blanking pipeline (2.28) and/or drill workshop section (1.4) discharging transmission line (4.22) be equipped with cleaning plate cleaner.
8. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that edge sealing workshop section (1.3)
Charging pipeline (3.11) be equipped with barcode scanning device B2(3.12) and board quality testing apparatus (3.13) buffering chamber, is fed
(3.17) route between board quality testing apparatus (3.13) is equipped with unqualified part delivery outlet (3.15).
9. the automatic production line of plate according to claim 1 of having furniture made to order, which is characterized in that the edge banding machine includes
Respectively four sides of rectangular plate are carried out with the first edge banding machine (3.21), the second edge banding machine (3.24), third edge banding machine of edge sealing
(3.30) and the 4th edge banding machine (3.32);First edge banding machine (3.21) passes through the first pipeline (3.19) of the edge sealing transmission line
Connection charging buffering chamber (3.17), barcode scanning device B1(3.20) it is arranged on the first pipeline (3.19);Second edge banding machine
(3.24) the first edge banding machine (3.21) of upstream is connected by the second pipeline (3.23) of the edge sealing transmission line;Third edge sealing
Machine (3.30) connects the second edge banding machine (3.24) of upstream, the third conveying by the third pipeline of the edge sealing transmission line
Line is that U-shaped turns round pipeline;In the 4th pipeline (3.31) connection that 4th edge banding machine (3.32) passes through the edge sealing transmission line
The third edge banding machine (3.30) of trip;Discharge the 5th pipeline (3.33) connection of buffering chamber (3.22) by the edge sealing transmission line
4th edge banding machine (3.32) of upstream.
10. the automatic production line of plate according to claim 9 of having furniture made to order, which is characterized in that edge sealing workshop section (1.3)
The 5th pipeline (3.33) be equipped with the rotating device (3.34) that is rotated by 90 ° plate.
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