CN102101200A - Numerical control double-headed sawing center for aluminum profiles - Google Patents
Numerical control double-headed sawing center for aluminum profiles Download PDFInfo
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- CN102101200A CN102101200A CN201010541708XA CN201010541708A CN102101200A CN 102101200 A CN102101200 A CN 102101200A CN 201010541708X A CN201010541708X A CN 201010541708XA CN 201010541708 A CN201010541708 A CN 201010541708A CN 102101200 A CN102101200 A CN 102101200A
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Abstract
The invention discloses a numerical control double-headed sawing center for aluminum profiles, which comprises a machine head up and down sawing part and an automatic loading part, wherein the machine had up and down sawing part mainly comprises a moving sawing machine head and a fixed sawing machine head, which are arranged on a frame, and a sawing platform arranged on top plates of the sawing machine heads, and the moving sawing machine head does horizontal motion under the action of a machine head screw rod through a machine head slide rail; a saw blade pillar is arranged on a baseplate of the sawing machine heads through a rotating baseplate, and the saw blade pillar can rotate around a centering shaft connected on the rotating baseplate; the saw blade pillar is connected with a sliding plate through a saw blade slide rail, a saw blade motor and a saw blade main shaft, which are connected through a belt, are fixedly arranged on the sliding plate, and a saw blade is arranged on the saw blade motor; and the sliding plate is connected with a telescopic rod of a lifting cylinder of the saw blade. Manual intervention is not required during the cutting process, the cutting process is automatically completed, a fundamental plane of the cut profile is large, the discharge is steady, the sawing is smooth, the fundamental plane does not need to be turned over when entering into the next corner combination process step, the processing errors are reduced, and the working efficiency is improved.
Description
Technical field:
The present invention relates to a kind of cutting equipment of section bar, the particularly fixed length sawing of section bar, genotype material manufacture field.
Background technology:
Aluminium section bar numerical control sawing device is the key equipment in the aluminum alloy doors and windows manufacturing processing, mostly present sawing device both domestic and external is to be made up of two sawing heads, can only cut an aluminium section bar at every turn, when cutting different sizes, also need to send a blanking before the staff trend, the length of feeding also is not easy control at every turn, after cutting at every turn, need manually will expect between two heads, to take out, two or three the people's operations of minimum needs, both waste of manpower and efficient were also very low.The traditional double head saw all has safty shield on each head, but is not totally-enclosed pattern, and when the cutting section bar, the stub bar that cuts, material end can't be reclaimed, and dust disorderly flies very not environmental protection above equipment.They are when utilizing the blanking of optimization blanking software, if a different size of integer material cutting, and when cutting a lot of root section bar, just must be after cutting a kind of size earlier on the every section bar, remaining clout is lifted down from equipment, and then is changed another root section bar and cut with a kind of size, up to this size after cutting on all section bars that will cut, just scale again, the material of another size down.So circulation is very loaded down with trivial details, and efficient is extremely low.
Summary of the invention:
Technical problem to be solved by this invention is exactly to provide at above deficiency a kind of aluminium section bar numerical control dual-end saw heart that hits.Whole closed institution is adopted at this sawing center, and in blank, material slag, material end are from being recovered to fixing place, and be safe and environmentally friendly; And at every turn can above tens section bars, the material loading location accurately, automatic cutoff and discharging; The section bar utilization rate is higher, and leftover bits and pieces seldom only needs people's operation to get final product, and saves manpower, and labor strength reduces greatly.
The technical solution used in the present invention is:
A kind of aluminium section bar numerical control dual-end saw heart that hits, include head sawing parts, automatic charging parts up and down, head sawing parts up and down mainly constitutes by being arranged on the sawing platform that is provided with on moving quiet two the sawing heads of one on the frame, each sawing machine crown plate, and moving sawing head is by the horizontal movement under the effect of head screw mandrel of head slide rail; Be provided with the saw blade pillar by rotary bottom plate on the sawing head base plate, the saw blade pillar can be around rotating the centration axis rotation that connects on the base plate; The saw blade pillar is connected with slide plate by the saw blade slide rail, is set with the saw blade motor and the saw blade main shaft that connect by belt on the slide plate, and the saw blade motor is provided with saw blade; Slide plate is connected with the expansion link of saw blade lift cylinder.Be provided with like this, make saw blade can cut the big basic side of section bar, blowing is firm, and sawing is steady, and the basic side that need not overturn when entering down one group of angle operation has reduced mismachining tolerance.
Centration axis one end is connected on the rotary bottom plate by bearing, and the expansion link of the other end rotation cylinder of centration axis one end connects, and under the effect of rotation cylinder, an end of centration axis turns an angle in the deep-slotted chip breaker of rotary bottom plate.
The automatic charging parts mainly include manipulator, material folding cylinder, reinforced lift cylinder, crossbeam, feeding movement synchronous belt, servomotor; The stationary jaw of manipulator is connected on the manipulator fixed head, be connected on the crossbeam that is provided with on the frame on the manipulator fixed head, the stationary jaw of manipulator is connected with material folding cylinder expansion link by link, and the expansion link of reinforced lift cylinder is connected with the manipulator fixed head; The crossbeam two ends are connected with the feeding movement synchronous belt by synchronous pulley, and crossbeam is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with the manipulator fixed head, and the tail end on the crossbeam is provided with servomotor.The section bar of different size when mobile, is to rotate by the servomotor that is installed in the crossbeam tail end to drive the feeding movement synchronous belt on the material folding moving guide rail, and the feeding movement synchronous belt drives the location that manipulator is finished different size more then.
Reinforced lift cylinder also is connected with trimming hand wheel, according to the section bar size, adjusts manipulator height up and down.
Also be provided with totally-enclosed seal closure on the frame, totally-enclosed seal closure includes the lifting form that connects by lifting form cylinder, opens behind the lifting form convenient taking-up of section bar of well cutting.
The frame bottom is provided with the particle bucket, and particle head and dust fall into the particle bucket, is recovered to fixing place then, is convenient to cleaning.
Be provided with discharging mechanism between two sawing heads of sound on the frame, discharging mechanism mainly is made of lifter slide, pusher cylinder, binder lift cylinder, section bar supporting plate, connect lifter slide on the frame, lifter slide is arranged on the head end of binder lift cylinder, the head end of binder lift cylinder also is connected with the section bar pallet stand, and the section bar pallet stand is provided with binder cylinder and section bar supporting plate.Above the binder cylinder finish the compressing of the section bar of well cutting, guarantee that section bar at the volley can landing, the section bar after the pusher cylinder puts last discharging in place by the section bar supporting plate is sent in the truck.The binder lift cylinder rises integral body is held up, and makes its lower edge that is higher than the lifting form, and under lifting form rise state, section bar can be sent.
The present invention only needs people's operation to get final product, and manipulator automatic charging, cutting process need not manual intervention, automatically finish whole cutting process, the manipulator self-emptying is put on the section bar car up to the section bar that will cut, and whole work cutting zone is a whole sealing status, dust can not be scattering into other places, workshop, has realized environmental protection.And the particle head is recovered to fixing local by the particle bucket, be convenient to cleaning.This function is cut 45 and 90 ° of angles, and head can rotate automatically, finishes the conversion of angle.And can and optimize blanking software and be used, it is minimum that the material damage is dropped to, and realizes human oriented design, saves the workman and reduce labor strength, increases work efficiency.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention.
Fig. 2 is a sawing part-structure schematic diagram of the present invention.
Fig. 3 is an output section of the present invention structural representation.
Fig. 4 is a manipulator material clamping part separation structure schematic diagram of the present invention.
Fig. 5 is the totally-enclosed seal closure part-structure of a present invention schematic diagram.
Fig. 6 is a head rotary device structure schematic diagram of the present invention.
The specific embodiment:
The present invention will be further described below in conjunction with width of cloth figure:
Shown in Fig. 1,2,3,4,5,6, this aluminium section bar numerical control dual-end saw hit the heart head up and down the sawing parts mainly constitute by being arranged on the sawing platform that is provided with on moving quiet two the sawing heads of one on the frame, each sawing machine crown plate, moving sawing head is by the horizontal movement under the effect of head screw mandrel of head slide rail; Be provided with the saw blade pillar by rotary bottom plate on the sawing head base plate, the saw blade pillar can be around rotating the centration axis rotation that connects on the base plate; The saw blade pillar is connected with slide plate by the saw blade slide rail, is set with the saw blade motor and the saw blade main shaft that connect by belt on the slide plate, and the saw blade motor is provided with saw blade; Slide plate is connected with the expansion link of saw blade lift cylinder.Be provided with like this, make saw blade can cut the big basic side of section bar, blowing is firm, and sawing is steady, and the basic side that need not overturn when entering down one group of angle operation has reduced mismachining tolerance.Wherein centration axis one end is connected on the rotary bottom plate by bearing, and the expansion link of the other end rotation cylinder of centration axis one end connects, and under the effect of rotation cylinder, an end of centration axis turns an angle in the deep-slotted chip breaker of rotary bottom plate.The hit automatic charging parts of the heart of this aluminium section bar numerical control dual-end saw mainly include manipulator, material folding cylinder, reinforced lift cylinder, crossbeam, feeding movement synchronous belt, servomotor; The stationary jaw of manipulator is connected on the manipulator fixed head, be connected on the crossbeam that is provided with on the frame on the manipulator fixed head, the stationary jaw of manipulator is connected with material folding cylinder expansion link by link, and the expansion link of reinforced lift cylinder is connected with the manipulator fixed head; The crossbeam two ends are connected with the feeding movement synchronous belt by synchronous pulley, and crossbeam is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with the manipulator fixed head, and the tail end on the crossbeam is provided with servomotor.The section bar of different size is on the material folding moving guide rail when mobile, be to rotate by the servomotor that is installed in the crossbeam tail end to drive the feeding movement synchronous belt, the feeding movement synchronous belt drives the location that manipulator is finished different size more then, reinforced lift cylinder also is connected with trimming hand wheel, according to the section bar size, adjust manipulator height up and down.This aluminium section bar numerical control dual-end saw hits and also is provided with totally-enclosed seal closure on the frame of the heart, and totally-enclosed seal closure includes the lifting form that connects by lifting form cylinder, opens behind the lifting form convenient taking-up of section bar of well cutting.The frame bottom is provided with the particle bucket, and particle head and dust fall into the particle bucket, is recovered to fixing place then, is convenient to cleaning.Be provided with discharging mechanism between two sawing heads of sound on the frame, discharging mechanism mainly is made of lifter slide, pusher cylinder, binder lift cylinder, section bar supporting plate, connect lifter slide on the frame, lifter slide is arranged on the head end of binder lift cylinder, the head end of binder lift cylinder also is connected with the section bar pallet stand, and the section bar pallet stand is provided with binder cylinder and section bar supporting plate.Above the binder cylinder finish the compressing of the section bar of well cutting, guarantee that section bar at the volley can landing, the section bar after the pusher cylinder puts last discharging in place by the section bar supporting plate is sent in the truck.The binder lift cylinder rises integral body is held up, and makes its lower edge that is higher than the lifting form, and under lifting form rise state, section bar can be sent.
Claims (6)
1. aluminium section bar numerical control dual-end saw heart that hits, include head sawing parts, automatic charging parts up and down, it is characterized in that: head sawing parts up and down mainly constitutes by being arranged on the sawing platform that is provided with on moving quiet two the sawing heads of one on the frame, each sawing machine crown plate, and moving sawing head is by the horizontal movement under the effect of head screw mandrel of head slide rail; Be provided with the saw blade pillar by rotary bottom plate on the sawing head base plate, the saw blade pillar can be around rotating the centration axis rotation that connects on the base plate; The saw blade pillar is connected with slide plate by the saw blade slide rail, is set with the saw blade motor and the saw blade main shaft that connect by belt on the slide plate, and the saw blade motor is provided with saw blade; Slide plate is connected with the expansion link of saw blade lift cylinder.
2. the aluminium section bar numerical control dual-end saw as claimed in claim 1 heart that hits, it is characterized in that: centration axis one end is connected on the rotary bottom plate by bearing, the expansion link of the other end rotation cylinder of centration axis one end connects, under the effect of rotation cylinder, an end of centration axis turns an angle in the deep-slotted chip breaker of rotary bottom plate.
3. the aluminium section bar numerical control dual-end saw as claimed in claim 1 or 2 heart that hits is characterized in that: the automatic charging parts mainly include manipulator, material folding cylinder, reinforced lift cylinder, crossbeam, feeding movement synchronous belt, servomotor; The stationary jaw of manipulator is connected on the manipulator fixed head, be connected on the crossbeam that is provided with on the frame on the manipulator fixed head, the stationary jaw of manipulator is connected with material folding cylinder expansion link by link, and the expansion link of reinforced lift cylinder is connected with the manipulator fixed head; The crossbeam two ends are connected with the feeding movement synchronous belt by synchronous pulley, and crossbeam is provided with reinforced moving guide rail, and reinforced moving guide rail is connected with the manipulator fixed head, and the tail end on the crossbeam is provided with servomotor.Reinforced lift cylinder also is connected with trimming hand wheel, according to the section bar size, adjusts manipulator height up and down.
4. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits, it is characterized in that: also be provided with totally-enclosed seal closure on the frame, totally-enclosed seal closure includes the lifting form that connects by lifting form cylinder, opens behind the lifting form convenient taking-up of section bar of well cutting.
5. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits is characterized in that: the frame bottom is provided with the particle bucket.
6. the aluminium section bar numerical control dual-end saw as claimed in claim 3 heart that hits, it is characterized in that: be provided with discharging mechanism between two sawing heads of sound on the frame, discharging mechanism mainly is made of lifter slide, pusher cylinder, binder lift cylinder, section bar supporting plate, connect lifter slide on the frame, lifter slide is arranged on the head end of binder lift cylinder, the head end of binder lift cylinder also is connected with the section bar pallet stand, and the section bar pallet stand is provided with binder cylinder and section bar supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010541708.XA CN102101200B (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profiles |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910066378.0 | 2009-11-05 | ||
| CN2009100663780 | 2009-11-05 | ||
| CN200910066378 | 2009-11-05 | ||
| CN201010541708.XA CN102101200B (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profiles |
Publications (2)
| Publication Number | Publication Date |
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| CN102101200A true CN102101200A (en) | 2011-06-22 |
| CN102101200B CN102101200B (en) | 2015-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206054426U Expired - Fee Related CN202162451U (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profile |
| CN201010541708.XA Expired - Fee Related CN102101200B (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profiles |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010206054426U Expired - Fee Related CN202162451U (en) | 2009-11-05 | 2010-11-05 | Numerical control double-headed sawing center for aluminum profile |
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| CN102398187A (en) * | 2011-11-08 | 2012-04-04 | 济南德佳机器有限公司 | Automatic quick discharging device for section processing equipment |
| CN103008781A (en) * | 2012-12-11 | 2013-04-03 | 浙江晨龙锯床股份有限公司 | Automatic loading slitting step-shaft-type machine tool |
| CN103084655A (en) * | 2011-11-01 | 2013-05-08 | 安阳市佳明机械有限责任公司 | Section bar sawing center |
| CN103143979A (en) * | 2013-04-02 | 2013-06-12 | 济南天辰铝机制造有限公司 | Feeding mechanism for aluminum sectional material sawing processing center |
| CN103551659A (en) * | 2013-04-18 | 2014-02-05 | 太仓威格玛机械设备有限公司 | Double-end stainless steel cutting saw |
| CN103722238A (en) * | 2013-11-22 | 2014-04-16 | 太仓威格玛机械设备有限公司 | Double-head super cutting center |
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| CN104259554A (en) * | 2014-09-15 | 2015-01-07 | 张立琳 | Multifunctional superefficient sawing machine for aluminum-plastic door and window |
| CN104384606A (en) * | 2014-09-24 | 2015-03-04 | 鞍钢集团工程技术有限公司 | Method and device for sizing and sawing large-sized profiles |
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| CN105397183A (en) * | 2015-11-18 | 2016-03-16 | 刘坤 | Automatic production line for saw cutting of aluminum alloy sections |
| CN105562817A (en) * | 2016-02-23 | 2016-05-11 | 南阳市鼎钢实业有限公司 | Automatic cutting device of multi-connected pipe fittings |
| CN106112117A (en) * | 2016-08-16 | 2016-11-16 | 宁波北仑品悦机械有限公司 | A kind of four-head sawing machine |
| CN106799518A (en) * | 2017-02-24 | 2017-06-06 | 济南世通数控机械有限公司 | A kind of Double-edged Incising Saw bed for cutting 45 degree of angles of aluminium section bar |
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| CN107498374A (en) * | 2017-09-26 | 2017-12-22 | 江苏中企瑞驰工业机器人自动化有限公司 | Cutting discharging assembly of devices |
| CN108188575A (en) * | 2018-03-28 | 2018-06-22 | 深圳市思博威激光科技有限公司 | A kind of totally enclosed type noble metal cutting machine |
| CN108971624A (en) * | 2018-10-16 | 2018-12-11 | 中国科学院合肥物质科学研究院 | A kind of full automatic aluminium section bar sawing machine |
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| CN103084655A (en) * | 2011-11-01 | 2013-05-08 | 安阳市佳明机械有限责任公司 | Section bar sawing center |
| CN102398187A (en) * | 2011-11-08 | 2012-04-04 | 济南德佳机器有限公司 | Automatic quick discharging device for section processing equipment |
| CN103008781B (en) * | 2012-12-11 | 2015-04-29 | 浙江晨龙锯床股份有限公司 | Automatic loading slitting step-shaft-type machine tool |
| CN103008781A (en) * | 2012-12-11 | 2013-04-03 | 浙江晨龙锯床股份有限公司 | Automatic loading slitting step-shaft-type machine tool |
| CN103143979A (en) * | 2013-04-02 | 2013-06-12 | 济南天辰铝机制造有限公司 | Feeding mechanism for aluminum sectional material sawing processing center |
| CN103551659A (en) * | 2013-04-18 | 2014-02-05 | 太仓威格玛机械设备有限公司 | Double-end stainless steel cutting saw |
| CN103551659B (en) * | 2013-04-18 | 2015-08-05 | 太仓威格玛机械设备有限公司 | Double end stainless steel cut is sawed |
| CN103722238A (en) * | 2013-11-22 | 2014-04-16 | 太仓威格玛机械设备有限公司 | Double-head super cutting center |
| CN103722240A (en) * | 2013-11-22 | 2014-04-16 | 太仓威格玛机械设备有限公司 | Servo lifting middle bracket |
| CN103722238B (en) * | 2013-11-22 | 2016-04-20 | 太仓威格玛机械设备有限公司 | Double end cutting center |
| CN104259554A (en) * | 2014-09-15 | 2015-01-07 | 张立琳 | Multifunctional superefficient sawing machine for aluminum-plastic door and window |
| CN104384606A (en) * | 2014-09-24 | 2015-03-04 | 鞍钢集团工程技术有限公司 | Method and device for sizing and sawing large-sized profiles |
| CN104384606B (en) * | 2014-09-24 | 2017-02-15 | 鞍钢集团工程技术有限公司 | Method and device for sizing and sawing large-sized profiles |
| CN104907625A (en) * | 2015-06-12 | 2015-09-16 | 济南辰禾机器有限公司 | Profile saw-cutting equipment |
| CN105397183A (en) * | 2015-11-18 | 2016-03-16 | 刘坤 | Automatic production line for saw cutting of aluminum alloy sections |
| CN105562817A (en) * | 2016-02-23 | 2016-05-11 | 南阳市鼎钢实业有限公司 | Automatic cutting device of multi-connected pipe fittings |
| CN106112117A (en) * | 2016-08-16 | 2016-11-16 | 宁波北仑品悦机械有限公司 | A kind of four-head sawing machine |
| CN106799518B (en) * | 2017-02-24 | 2019-04-19 | 济南世通数控机械有限公司 | It is a kind of for cutting the Double-edged Incising Saw bed at 45 degree of angles of aluminum profile |
| CN106799518A (en) * | 2017-02-24 | 2017-06-06 | 济南世通数控机械有限公司 | A kind of Double-edged Incising Saw bed for cutting 45 degree of angles of aluminium section bar |
| CN107199369A (en) * | 2017-08-02 | 2017-09-26 | 李太华 | A kind of full-automatic double-ended cutting machine |
| CN107498374A (en) * | 2017-09-26 | 2017-12-22 | 江苏中企瑞驰工业机器人自动化有限公司 | Cutting discharging assembly of devices |
| CN108188575A (en) * | 2018-03-28 | 2018-06-22 | 深圳市思博威激光科技有限公司 | A kind of totally enclosed type noble metal cutting machine |
| CN109226881A (en) * | 2018-07-18 | 2019-01-18 | 翟秋朗 | A kind of multifunctional cutting machine |
| CN110814323A (en) * | 2018-10-10 | 2020-02-21 | 东莞市桂业自动化设备科技有限公司 | Automatic cutting equipment |
| CN108971624A (en) * | 2018-10-16 | 2018-12-11 | 中国科学院合肥物质科学研究院 | A kind of full automatic aluminium section bar sawing machine |
| CN109108374A (en) * | 2018-10-30 | 2019-01-01 | 许昌佳明智能装备有限公司 | Totally-enclosed aluminum profile intelligence sawing machine |
| CN109108374B (en) * | 2018-10-30 | 2023-10-03 | 许昌佳明智能装备有限公司 | Totally-enclosed intelligent sawing machine for aluminum profile |
| CN109454283A (en) * | 2018-12-27 | 2019-03-12 | 青岛信光游艇有限公司 | A kind of Full-automatic aluminum alloy cutter device |
| CN109530793A (en) * | 2019-01-16 | 2019-03-29 | 广东增峰智能装备有限公司 | Numerical control any angle sawing machine for cutting |
| CN109530793B (en) * | 2019-01-16 | 2024-04-30 | 佛山顺德区三创智能装备有限责任公司 | Numerical control arbitrary angle cutting sawing machine |
| CN110142455A (en) * | 2019-05-29 | 2019-08-20 | 东莞市晋诚机械有限公司 | A kind of high efficiency circular sawing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102101200B (en) | 2015-04-08 |
| CN202162451U (en) | 2012-03-14 |
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