CN103008781A - Automatic loading slitting step-shaft-type machine tool - Google Patents
Automatic loading slitting step-shaft-type machine tool Download PDFInfo
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- CN103008781A CN103008781A CN2012105302564A CN201210530256A CN103008781A CN 103008781 A CN103008781 A CN 103008781A CN 2012105302564 A CN2012105302564 A CN 2012105302564A CN 201210530256 A CN201210530256 A CN 201210530256A CN 103008781 A CN103008781 A CN 103008781A
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- step shaft
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- 239000000463 material Substances 0.000 claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 4
- 239000008207 working material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention discloses an automatic loading slitting step-shaft-type machine tool. The automatic loading slitting step-shaft-type machine tool comprises a base, and a saw frame, a transmission system, a guide device, a saw belt tensioning device, a cooling system, a hydraulic system, an electrical control system, an automatic loading system, a V-shaped positioning clamping mechanism and a saw frame feed oil cylinder, which are arranged on the base, wherein the transmission system comprises a worm gear speed reducer, a driving wheel and a tensioning wheel; the driving wheel, the tensioning wheel and the guide device are respectively arranged on the saw frame; a loading movement device is arranged on one side of the V-shaped positioning clamping mechanism; the automatic loading system is arranged between the loading movement device and the V-shaped positioning clamping mechanism; the loading movement device comprises an adjustable working platform and a working platform supporting frame; one end of the adjustable working platform, which is adjacent to the automatic loading system, is hinged with the working platform supporting frame; and the other end of the adjustable working platform is connected with the working platform supporting frame through a working platform adjusting bolt. The automatic loading slitting step-shaft-type machine tool has functions of automatically loading a material, overturning the material into a material frame and clamping and sawing the material, and is convenient to operate and high in production efficiency.
Description
Technical field
The present invention relates to a kind of machining equipment, relate in particular to a kind of automatic charging and cut Step Shaft class lathe.
Background technology
The step shaft-like workpiece is owing to the self structure reason, and its sawing is cumbersome, and present common sawing machine is because saw kerf is wider, larger to the raw material loss, and common sawing machine is so that its energy consumption is not large, and the sawing precision is not high enough, can't satisfy the demand of step shaft-like workpiece sawing.
Summary of the invention
Defective and deficiency that the present invention exists in order to solve above-mentioned prior art, a kind of have Automatic-clamping, automatic sawing, cutting are provided, and automatic function of material being ploughed under the material frame, and saw kerf is narrow, material-saving, energy-conservation, sawing precision are high, and the automatic charging easy to operate, that production efficiency is high is cut Step Shaft class lathe.
Technical scheme of the present invention: a kind of automatic charging is cut Step Shaft class lathe, comprise base and the saw frame that is arranged on the base, transmission system, guider, the saw band tightening device, cooling system, hydraulic system, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, the saw frame feed cylinder, described transmission system comprises worm reduction gear, driving wheel and regulating wheel, described driving wheel, regulating wheel and guider are installed on the saw frame, described " V " type positioning and clamping mechanism one side is provided with the material loading mobile device, described automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, described material loading mobile device comprises adjustable working material platform and material platform bracing frame, described to regulate work material platform hinged with material platform bracing frame near automatical feeding system one end, and the other end is connected with expecting the platform bracing frame by material platform adjusting bolt.
Preferably, described material platform bracing frame is provided with material platform supporting seat, and described to regulate work material platform hinged with material platform supporting seat near automatical feeding system one end, and the other end is connected with expecting the platform supporting seat by material platform adjusting bolt.
Preferably, described material platform bracing frame is provided with some line slideways, and described material platform supporting seat is slidingly connected by line slideway and material platform bracing frame.
Preferably, described material platform supporting seat both sides are provided with the operation handwheel, and described operation handwheel is by mobile leading screw and be connected leading screw and be connected with expecting the platform supporting seat.
Preferably, described operation handwheel is bolted on the material platform supporting seat by the T-shape positioning and locking.
Preferably, described " V " type positioning and clamping mechanism comprises " V " type back-up block, is arranged on the liftout oil cylinder and the upper compressing cylinder that is arranged on " V " type back-up block top of " V " type back-up block bottom, and described " V " type back-up block is provided with discharging opening.
Preferably, described automatical feeding system comprises material lift frame and the material lift oil cylinder that is arranged on material lift frame bottom.
Preferably, it is uprightly arc that described saw frame is, and described driving wheel is arranged on the saw frame bottom, and described regulating wheel is arranged on saw frame top.
Preferably, described worm speed reducer is arranged on driving wheel one side and is connected with driving wheel, and described saw band tightening device is arranged on the saw frame top, matches with the regulating wheel position in its position.
Preferably, described hydraulic system is Hydraulic Station, and it is arranged on the material platform bracing frame, also is provided with infrared ray tool setting lamp and location adjustment seat on the described saw frame.
The present invention is exclusively used in the Step Shaft class and carries out automatic sawing, cutting, have that saw kerf is narrow, material-saving, energy-conservation, the sawing precision high, easy to operate, production efficiency advantages of higher has simultaneously automatic charging, automatically material is ploughed under material frame, Automatic-clamping and automatic sawing, cutting function.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the side view of Fig. 1.
1. bases among the figure, 2. saw frame, 3. driving wheel, 4. hydraulic system, 5. worm speed reducer 6. can be regulated work material platform, 7. expect platform bracing frame, 8. material lift oil cylinder, 9. " V " type back-up block, 10. liftout oil cylinder, compressing cylinder on 11., 12. saw frame feed cylinders, 13. the operation handwheel, 14. line slideways, 15. T-shape positioning and locking bolts, 16. material platform adjusting bolt, 17. material platform supporting seats, 18. regulating wheels, 19. saw band tightening device, 20. saw band, 21. workpiece, 22. discharging openings, 23. mobile leading screw, 24. the location leading screw, 25. location adjustment seats, 26. material lift framves.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of automatic charging is cut Step Shaft class lathe, comprise base 1 and the saw frame 2 that is arranged on the base 1, transmission system, guider, saw band tightening device 19, cooling system, hydraulic system 4, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, saw frame feed cylinder 12, transmission system comprises worm reduction gear 5, driving wheel 3 and regulating wheel 18, driving wheel 3, regulating wheel 18 and guider are installed on the saw frame 2, " V " type positioning and clamping mechanism one side is provided with the material loading mobile device, automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, the material loading mobile device comprises adjustable working material platform 6 and material platform bracing frame 7, material platform bracing frame 7 is provided with material platform supporting seat 17, it is hinged with material platform supporting seat 17 near automatical feeding system one end to regulate work material platform 6, and the other end is connected with material platform supporting seat 17 by material platform adjusting bolt 16.Material platform bracing frame 7 is provided with some line slideways 14, and material platform supporting seat 17 is slidingly connected by line slideway 14 and material platform bracing frame 7.Material platform supporting seat 17 both sides are provided with operation handwheel 13, and operation handwheel 13 is by mobile leading screw 23 and be connected leading screw 24 and be connected with expecting platform supporting seat 17.Operation handwheel 13 is fixed on the material platform supporting seat 17 by T-shape positioning and locking bolt 15." V " type positioning and clamping mechanism comprises " V " type back-up block 9, is arranged on the liftout oil cylinder 10 and the upper compressing cylinder 11 that is arranged on " V " type back-up block 9 tops of " V " type back-up block 9 bottoms, and " V " type back-up block 9 is provided with discharging opening 22.Automatical feeding system comprises material lift frame 26 and is arranged on the material lift oil cylinder 8 of material lift frame 26 bottoms.It is uprightly arc that saw frame 2 is, and driving wheel 3 is arranged on saw frame 2 bottoms, and regulating wheel 18 is arranged on saw frame 2 tops.Worm speed reducer 5 is arranged on driving wheel 3 one sides and is connected with driving wheel 3, and saw band tightening device 19 is arranged on saw frame 2 tops, matches with regulating wheel 18 positions in its position.Hydraulic system 4 is Hydraulic Station, and it is arranged on the material platform bracing frame 7, also is provided with infrared ray tool setting lamp and location adjustment seat 25 on the saw frame 2.
Composition and the brief introduction of work principle of the present invention's critical piece:
1, saw frame: saw frame is a bow-shaped structural, is comprised of crossbeam, and driving wheel, regulating wheel, guider is installed on the saw frame up and down, and during lathe work, saw wheel is rotated counterclockwise.
2, transmission system: by worm reduction gear, driving wheel, regulating wheel etc. form, the rotating speed of driving wheel realizes by frequency converter, can obtain different cutting speeds.Regulating wheel is installed in the upper end of saw frame, after the bands for band tensioning, rotates with driving wheel.
3, guider: this lathe be directed to the fixed guide head, the fixed guide head is installed in the upper and lower sides of saw frame.
4, saw band tightening device: for making lathe normal operation, bands for band must tensioning one suitable tension force.Torque spanner is adopted in the tensioning of saw blade, drives the tensioning slide block by a screw mandrel and moves, and drives on the saw wheel and moves, with the saw blade tensioning.
5, cooling system: for prolonging saw blade service life, prevent the saw blade heating, guarantee the sawing precision, coolant pump of machine adopted is concentrated cooling.
6, hydraulic system: formed by magnetic valve, flow speed control valve etc.
7, electrical system: this lathe adopts independently electric operation switch board, and all electrical equipments are installed in the regulator cubicle, and the lathe motor circuit is 380V 50Hz, and control circuit is DC24V.And the employing interlock, guarantee safety operation.
8, automatical feeding system: will expect that workpiece that the stock puts by the lifting oil cylinder, ploughs under the V-type clamp mechanism with material, by inductive switch with Workpiece clamping.
9, material loading mobile device: material is put in is with sloping material storehouse, and position by the both sides of two material loading seats.
10, can regulate work material platform: can regulate that work material platform is disposable deposits 10 step shaft-like workpieces.Reduced artificial loading non-cutting time.
11, V-type positioning and clamping mechanism: will expect automatically to plough under the V-type positioning and clamping mechanism by lifting mechanism, and clamp.
12, infrared ray tool setting lamp: when checking sawing, saw kerf has or not partially.
The present invention is exclusively used in the Step Shaft class and carries out automatic sawing, cutting, have that saw kerf is narrow, material-saving, energy-conservation, the sawing precision high, easy to operate, production efficiency advantages of higher has simultaneously automatic charging, automatically material is ploughed under material frame, Automatic-clamping and automatic sawing, cutting function.
Claims (10)
1. an automatic charging is cut Step Shaft class lathe, comprise base and the saw frame that is arranged on the base, transmission system, guider, the saw band tightening device, cooling system, hydraulic system, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, the saw frame feed cylinder, it is characterized in that: described transmission system comprises worm reduction gear, driving wheel and regulating wheel, described driving wheel, regulating wheel and guider are installed on the saw frame, described " V " type positioning and clamping mechanism one side is provided with the material loading mobile device, described automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, described material loading mobile device comprises adjustable working material platform and material platform bracing frame, described to regulate work material platform hinged with material platform bracing frame near automatical feeding system one end, and the other end is connected with expecting the platform bracing frame by material platform adjusting bolt.
2. a kind of automatic charging according to claim 1 is cut Step Shaft class lathe, it is characterized in that: described material platform bracing frame is provided with material platform supporting seat, described to regulate work material platform hinged with material platform supporting seat near automatical feeding system one end, and the other end is connected with expecting the platform supporting seat by material platform adjusting bolt.
3. a kind of automatic charging according to claim 2 is cut Step Shaft class lathe, it is characterized in that: described material platform bracing frame is provided with some line slideways, and described material platform supporting seat is slidingly connected by line slideway and material platform bracing frame.
4. a kind of automatic charging according to claim 2 is cut Step Shaft class lathe, it is characterized in that: described material platform supporting seat both sides are provided with the operation handwheel, and described operation handwheel is by mobile leading screw and be connected leading screw and be connected with expecting the platform supporting seat.
5. a kind of automatic charging according to claim 4 is cut Step Shaft class lathe, it is characterized in that: described operation handwheel is bolted on the material platform supporting seat by the T-shape positioning and locking.
6. a kind of automatic charging according to claim 1 is cut Step Shaft class lathe, it is characterized in that: described " V " type positioning and clamping mechanism comprises " V " type back-up block, is arranged on the liftout oil cylinder and the upper compressing cylinder that is arranged on " V " type back-up block top of " V " type back-up block bottom, and described " V " type back-up block is provided with discharging opening.
7. a kind of automatic charging according to claim 1 is cut Step Shaft class lathe, it is characterized in that: described automatical feeding system comprises the material lift frame and is arranged on the material lift oil cylinder of material lift frame bottom.
8. a kind of automatic charging according to claim 1 is cut Step Shaft class lathe, it is characterized in that: described saw frame is uprightly arc, and described driving wheel is arranged on the saw frame bottom, and described regulating wheel is arranged on saw frame top.
9. a kind of automatic charging according to claim 8 is cut Step Shaft class lathe, it is characterized in that: described worm speed reducer is arranged on driving wheel one side and is connected with driving wheel, described saw band tightening device is arranged on the saw frame top, matches with the regulating wheel position in its position.
10. any described a kind of automatic charging is cut Step Shaft class lathe according to claim 1-9, and it is characterized in that: described hydraulic system is Hydraulic Station, and it is arranged on the material platform bracing frame, also is provided with infrared ray tool setting lamp and location adjustment seat on the described saw frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210530256.4A CN103008781B (en) | 2012-12-11 | 2012-12-11 | Automatic loading slitting step-shaft-type machine tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210530256.4A CN103008781B (en) | 2012-12-11 | 2012-12-11 | Automatic loading slitting step-shaft-type machine tool |
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| Publication Number | Publication Date |
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| CN103008781A true CN103008781A (en) | 2013-04-03 |
| CN103008781B CN103008781B (en) | 2015-04-29 |
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| CN201210530256.4A Active CN103008781B (en) | 2012-12-11 | 2012-12-11 | Automatic loading slitting step-shaft-type machine tool |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521838A (en) * | 2013-09-30 | 2014-01-22 | 济南同济机械有限公司 | Vertical sawing machine |
| CN103639849A (en) * | 2013-12-06 | 2014-03-19 | 宜昌金宝乐器制造有限公司 | Accurate machining system and machining method for numerical control pressing of tuning pins of soundboard of vertical type piano |
| CN103934504A (en) * | 2014-04-10 | 2014-07-23 | 浙江晨龙锯床股份有限公司 | Special band sawing machine for sawing drum shaft inclined plane and using method thereof |
| CN105252075A (en) * | 2015-11-05 | 2016-01-20 | 浙江锯力煌锯床股份有限公司 | Intelligent automobile exhaust catalyst sawing combined machine tool |
| CN112077385A (en) * | 2020-09-16 | 2020-12-15 | 上海航天精密机械研究所 | Cutting device of magnesium alloy casting system |
| CN113145935A (en) * | 2021-04-20 | 2021-07-23 | 东方电气集团东方锅炉股份有限公司 | Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same |
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| CN102101200A (en) * | 2009-11-05 | 2011-06-22 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
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| CN203045046U (en) * | 2012-12-11 | 2013-07-10 | 浙江晨龙锯床股份有限公司 | Automatic material-feeding and slitting footstep axle-type machine tool |
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| US4658689A (en) * | 1984-03-19 | 1987-04-21 | Armstrong-Blum Manufacturing Co. | Vertical band saw with cantilever frame |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521838A (en) * | 2013-09-30 | 2014-01-22 | 济南同济机械有限公司 | Vertical sawing machine |
| CN103521838B (en) * | 2013-09-30 | 2016-02-03 | 济南同济机械有限公司 | A kind of vertical saw |
| CN103639849A (en) * | 2013-12-06 | 2014-03-19 | 宜昌金宝乐器制造有限公司 | Accurate machining system and machining method for numerical control pressing of tuning pins of soundboard of vertical type piano |
| CN103639849B (en) * | 2013-12-06 | 2016-06-29 | 宜昌金宝乐器制造有限公司 | The upright piano sympathetic response dish numerical control pressure accurate system of processing of Tuning peg pin and processing method |
| CN103934504A (en) * | 2014-04-10 | 2014-07-23 | 浙江晨龙锯床股份有限公司 | Special band sawing machine for sawing drum shaft inclined plane and using method thereof |
| CN105252075A (en) * | 2015-11-05 | 2016-01-20 | 浙江锯力煌锯床股份有限公司 | Intelligent automobile exhaust catalyst sawing combined machine tool |
| CN105252075B (en) * | 2015-11-05 | 2017-08-25 | 浙江锯力煌锯床股份有限公司 | Intelligent vehicle tail-gas catalyst sawing building-block machine |
| CN112077385A (en) * | 2020-09-16 | 2020-12-15 | 上海航天精密机械研究所 | Cutting device of magnesium alloy casting system |
| CN113145935A (en) * | 2021-04-20 | 2021-07-23 | 东方电气集团东方锅炉股份有限公司 | Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same |
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| CN103008781B (en) | 2015-04-29 |
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Denomination of invention: Automatic feeding and cutting step shaft type machine tool Effective date of registration: 20231225 Granted publication date: 20150429 Pledgee: Lishui Jinyun Sub branch of Zhejiang Tailong Commercial Bank Co.,Ltd. Pledgor: Zhejiang Chenlong Sawing Machine Co.,Ltd. Registration number: Y2023980073133 |