CN103008781B - Automatic loading slitting step-shaft-type machine tool - Google Patents
Automatic loading slitting step-shaft-type machine tool Download PDFInfo
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- CN103008781B CN103008781B CN201210530256.4A CN201210530256A CN103008781B CN 103008781 B CN103008781 B CN 103008781B CN 201210530256 A CN201210530256 A CN 201210530256A CN 103008781 B CN103008781 B CN 103008781B
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- step shaft
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- 239000000463 material Substances 0.000 claims abstract description 93
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 4
- 239000008207 working material Substances 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention discloses an automatic loading slitting step-shaft-type machine tool. The automatic loading slitting step-shaft-type machine tool comprises a base, and a saw frame, a transmission system, a guide device, a saw belt tensioning device, a cooling system, a hydraulic system, an electrical control system, an automatic loading system, a V-shaped positioning clamping mechanism and a saw frame feed oil cylinder, which are arranged on the base, wherein the transmission system comprises a worm gear speed reducer, a driving wheel and a tensioning wheel; the driving wheel, the tensioning wheel and the guide device are respectively arranged on the saw frame; a loading movement device is arranged on one side of the V-shaped positioning clamping mechanism; the automatic loading system is arranged between the loading movement device and the V-shaped positioning clamping mechanism; the loading movement device comprises an adjustable working platform and a working platform supporting frame; one end of the adjustable working platform, which is adjacent to the automatic loading system, is hinged with the working platform supporting frame; and the other end of the adjustable working platform is connected with the working platform supporting frame through a working platform adjusting bolt. The automatic loading slitting step-shaft-type machine tool has functions of automatically loading a material, overturning the material into a material frame and clamping and sawing the material, and is convenient to operate and high in production efficiency.
Description
Technical field
The present invention relates to a kind of machining equipment, particularly relate to a kind of automatic charging and cut Step Shaft class lathe.
Background technology
Step shaft-like workpiece is due to self structure reason, and its sawing is cumbersome, and current common sawing machine due to saw kerf wider, larger to raw material loss, and common sawing machine does not make its energy consumption large, sawing precision is not high enough, cannot meet the demand of step shaft-like workpiece sawing.
Summary of the invention
The present invention is in order to solve defect and the deficiency of the existence of above-mentioned prior art, provide one and there is Automatic-clamping, automatic sawing, cutting, and automatically material is ploughed under the function of material frame, and saw kerf is narrow, material-saving, energy-conservation, that sawing precision is high, easy to operate, production efficiency is high automatic charging cut Step Shaft class lathe.
Technical scheme of the present invention: a kind of automatic charging cuts Step Shaft class lathe, comprise base and be arranged on the saw frame on base, transmission system, guider, saw band tightening device, cooling system, hydraulic system, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, saw frame feed cylinder, described transmission system comprises worm reduction gear, driving wheel and regulating wheel, described driving wheel, regulating wheel and guider are installed on saw frame, described " V " type positioning and clamping mechanism side is provided with material loading mobile device, described automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, described material loading mobile device comprises adjustable working material platform and material platform bracing frame, described adjustable work material platform is hinged with material platform bracing frame near automatical feeding system one end, the other end is connected with material platform bracing frame by material platform adjusting bolt.
Preferably, described material platform bracing frame is provided with material platform supporting seat, and described adjustable work material platform is hinged with material platform supporting seat near automatical feeding system one end, and the other end is connected with material platform supporting seat by material platform adjusting bolt.
Preferably, described material platform bracing frame is provided with some line slideways, and described material platform supporting seat is slidably connected by line slideway and material platform bracing frame.
Preferably, described material platform supporting seat both sides are provided with operation handwheel, and described operation handwheel is connected with material platform supporting seat with location leading screw by mobile leading screw.
Preferably, described operation handwheel is bolted on material platform supporting seat by T-shape positioning and locking.
Preferably, the upper compressing cylinder that described " V " type positioning and clamping mechanism comprises " V " type back-up block, is arranged on the liftout oil cylinder bottom " V " type back-up block and is arranged on above " V " type back-up block, described " V " type back-up block is provided with discharging opening.
Preferably, described automatical feeding system comprises material lift frame and is arranged on the material lift oil cylinder bottom material lift frame.
Preferably, described saw frame is upstanding arcuate, and described driving wheel is arranged on saw frame bottom, and described regulating wheel is arranged on saw frame top.
Preferably, described worm speed reducer is arranged on driving wheel side and is connected with driving wheel, and described saw band tightening device is arranged on saw frame top, matches with regulating wheel position in its position.
Preferably, described hydraulic system is Hydraulic Station, and it is arranged on material platform bracing frame, described saw frame is also provided with infrared ray tool setting lamp and location adjustment seat.
The present invention is exclusively used in Step Shaft class and carries out automatic sawing, cutting, has that saw kerf is narrow, material-saving, energy-conservation, sawing precision is high, easy to operate, production efficiency advantages of higher, have automatic charging simultaneously, automatically material ploughed under material frame, Automatic-clamping and automatic sawing, cutting function.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the side view of Fig. 1.
1. bases in figure, 2. saw frame, 3. driving wheel, 4. hydraulic system, 5. worm speed reducer, 6. adjustable work material platform, 7. material platform bracing frame, 8. material lift oil cylinder, 9. " V " type back-up block, 10. liftout oil cylinder, compressing cylinder on 11., 12. saw frame feed cylinders, 13. operation handwheels, 14. line slideways, 15. T-shape positioning and locking bolts, 16. material platform adjusting bolts, 17. material platform supporting seats, 18. regulating wheels, 19. saw band tightening devices, 20. saw bands, 21. workpiece, 22. discharging openings, 23. move leading screw, 24. location leading screws, 25. location adjustment seats, 26. material lift framves.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of automatic charging cuts Step Shaft class lathe, the saw frame 2 comprising base 1 and be arranged on base 1, transmission system, guider, saw band tightening device 19, cooling system, hydraulic system 4, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, saw frame feed cylinder 12, transmission system comprises worm reduction gear 5, driving wheel 3 and regulating wheel 18, driving wheel 3, regulating wheel 18 and guider are installed on saw frame 2, " V " type positioning and clamping mechanism side is provided with material loading mobile device, automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, material loading mobile device comprises adjustable working material platform 6 and material platform bracing frame 7, material platform bracing frame 7 is provided with material platform supporting seat 17, adjustable work material platform 6 is hinged with material platform supporting seat 17 near automatical feeding system one end, the other end is connected with material platform supporting seat 17 by material platform adjusting bolt 16.Material platform bracing frame 7 is provided with some line slideways 14, and material platform supporting seat 17 is slidably connected by line slideway 14 and material platform bracing frame 7.Material platform supporting seat 17 both sides are provided with operation handwheel 13, and operation handwheel 13 is connected with material platform supporting seat 17 with location leading screw 24 by mobile leading screw 23.Operation handwheel 13 is fixed on material platform supporting seat 17 by T-shape positioning and locking bolt 15.The upper compressing cylinder 11 that " V " type positioning and clamping mechanism comprises " V " type back-up block 9, is arranged on the liftout oil cylinder 10 bottom " V " type back-up block 9 and is arranged on above " V " type back-up block 9, " V " type back-up block 9 is provided with discharging opening 22.The material lift oil cylinder 8 that automatical feeding system comprises material lift frame 26 and is arranged on bottom material lift frame 26.Saw frame 2 is in upstanding arcuate, and driving wheel 3 is arranged on saw frame 2 bottom, and regulating wheel 18 is arranged on saw frame 2 top.Worm speed reducer 5 is arranged on driving wheel 3 side and is connected with driving wheel 3, and saw band tightening device 19 is arranged on saw frame 2 top, matches with regulating wheel 18 position in its position.Hydraulic system 4 is Hydraulic Station, and it is arranged on material platform bracing frame 7, saw frame 2 is also provided with infrared ray tool setting lamp and location adjustment seat 25.
The composition of the present invention's critical piece and brief introduction of work principle:
1, saw frame: saw frame is a bow-shaped structural, is made up of crossbeam, driving wheel, regulating wheel, up and down guider are installed on saw frame, and during lathe work, saw wheel is rotated counterclockwise.
2, transmission system: be made up of worm reduction gear, driving wheel, regulating wheel etc., the rotating speed of driving wheel realized by frequency converter, different cutting speeds can be obtained.Regulating wheel is arranged on the upper end of saw frame, after bands for band tensioning, rotates with driving wheel.
3, guider: this lathe be directed to fixed guide head, fixed guide head is arranged on the upper and lower sides of saw frame.
4, saw band tightening device: for making lathe normally work, the tension force that the necessary tensioning one of bands for band is suitable.The tensioning of saw blade adopts torque spanner, drives tensioning slide block to move by a screw mandrel, drives on saw wheel and moves, by saw blade tensioning.
5, cooling system: for extending saw blade service life, preventing saw blade from generate heat, ensureing sawing precision, lathe adopts a coolant pump to concentrate and cools.
6, hydraulic system: be made up of magnetic valve, flow speed control valve etc.
7, electrical system: this lathe adopts independently electric operation switch board, and all electrical equipments are installed in regulator cubicle, machine power circuit is 380V 50Hz, and control circuit is DC24V.And adopt interlock, guarantee safety operation.
8, automatical feeding system: material, by lifting oil cylinder, is ploughed under V-type clamp system, by inductive switch by Workpiece clamping by workpiece material stock put.
9, material loading mobile device: material is put in the sloping material storehouse of band, and is positioned by the both sides of two material loading seats.
10, adjustable work material platform: adjustable work material platform is disposable deposits 10 step shaft-like workpieces.Decrease artificial loading non-cutting time.
11, V-type positioning and clamping mechanism: by lifting mechanism, material is ploughed under V-type positioning and clamping mechanism automatically, and clamp.
12, infrared ray tool setting lamp: when checking sawing, saw kerf is with or without partially.
The present invention is exclusively used in Step Shaft class and carries out automatic sawing, cutting, has that saw kerf is narrow, material-saving, energy-conservation, sawing precision is high, easy to operate, production efficiency advantages of higher, have automatic charging simultaneously, automatically material ploughed under material frame, Automatic-clamping and automatic sawing, cutting function.
Claims (8)
1. an automatic charging cuts Step Shaft class lathe, comprise base and be arranged on the saw frame on base, transmission system, guider, saw band tightening device, cooling system, hydraulic system, electric control system, automatical feeding system, " V " type positioning and clamping mechanism, saw frame feed cylinder, it is characterized in that: described transmission system comprises worm reduction gear, driving wheel and regulating wheel, described driving wheel, regulating wheel and guider are installed on saw frame, described " V " type positioning and clamping mechanism side is provided with material loading mobile device, described automatical feeding system is arranged between material loading mobile device and " V " type positioning and clamping mechanism, described material loading mobile device comprises adjustable working material platform and material platform bracing frame, described adjustable work material platform is hinged with material platform bracing frame near automatical feeding system one end, the other end is connected with material platform bracing frame by material platform adjusting bolt, described material platform bracing frame is provided with material platform supporting seat, and described adjustable work material platform is hinged with material platform supporting seat near automatical feeding system one end, and the other end is connected with material platform supporting seat by material platform adjusting bolt, described material platform bracing frame is provided with some line slideways, and described material platform supporting seat is slidably connected by line slideway and material platform bracing frame.
2. a kind of automatic charging according to claim 1 cuts Step Shaft class lathe, it is characterized in that: described material platform supporting seat both sides are provided with operation handwheel, and described operation handwheel is connected with material platform supporting seat with location leading screw by mobile leading screw.
3. a kind of automatic charging according to claim 2 cuts Step Shaft class lathe, it is characterized in that: described operation handwheel is bolted on material platform supporting seat by T-shape positioning and locking.
4. a kind of automatic charging according to claim 1 cuts Step Shaft class lathe, it is characterized in that: the upper compressing cylinder that described " V " type positioning and clamping mechanism comprises " V " type back-up block, is arranged on the liftout oil cylinder bottom " V " type back-up block and is arranged on above " V " type back-up block, described " V " type back-up block is provided with discharging opening.
5. a kind of automatic charging according to claim 1 cuts Step Shaft class lathe, it is characterized in that: described automatical feeding system comprises material lift frame and is arranged on the material lift oil cylinder bottom material lift frame.
6. a kind of automatic charging according to claim 1 cuts Step Shaft class lathe, it is characterized in that: described saw frame is upstanding arcuate, and described driving wheel is arranged on saw frame bottom, and described regulating wheel is arranged on saw frame top.
7. a kind of automatic charging according to claim 6 cuts Step Shaft class lathe, it is characterized in that: described worm reduction gear is arranged on driving wheel side and is connected with driving wheel, described saw band tightening device is arranged on saw frame top, matches with regulating wheel position in its position.
8. cut Step Shaft class lathe according to a kind of automatic charging in claim 1-7 described in any, it is characterized in that: described hydraulic system is Hydraulic Station, it is arranged on material platform bracing frame, described saw frame is also provided with infrared ray tool setting lamp and location adjustment seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210530256.4A CN103008781B (en) | 2012-12-11 | 2012-12-11 | Automatic loading slitting step-shaft-type machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210530256.4A CN103008781B (en) | 2012-12-11 | 2012-12-11 | Automatic loading slitting step-shaft-type machine tool |
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| Publication Number | Publication Date |
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| CN103008781A CN103008781A (en) | 2013-04-03 |
| CN103008781B true CN103008781B (en) | 2015-04-29 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521838B (en) * | 2013-09-30 | 2016-02-03 | 济南同济机械有限公司 | A kind of vertical saw |
| CN103639849B (en) * | 2013-12-06 | 2016-06-29 | 宜昌金宝乐器制造有限公司 | The upright piano sympathetic response dish numerical control pressure accurate system of processing of Tuning peg pin and processing method |
| CN103934504B (en) * | 2014-04-10 | 2016-06-01 | 浙江晨龙锯床股份有限公司 | A kind of special band sawing machine of drum shaft inclined-plane sawing and using method thereof |
| CN105252075B (en) * | 2015-11-05 | 2017-08-25 | 浙江锯力煌锯床股份有限公司 | Intelligent vehicle tail-gas catalyst sawing building-block machine |
| CN112077385A (en) * | 2020-09-16 | 2020-12-15 | 上海航天精密机械研究所 | Cutting device of magnesium alloy casting system |
| CN113145935A (en) * | 2021-04-20 | 2021-07-23 | 东方电气集团东方锅炉股份有限公司 | Vertical band sawing machine and method for sawing multi-row long pipe joints on workpiece by using same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4658689A (en) * | 1984-03-19 | 1987-04-21 | Armstrong-Blum Manufacturing Co. | Vertical band saw with cantilever frame |
| JPH06156639A (en) * | 1992-11-13 | 1994-06-03 | Hitoshi Konishi | Bar material feeder |
| JPH11156602A (en) * | 1997-11-28 | 1999-06-15 | Seiken Graphics Kk | Bar automatic feeder for multispindle automatic lathe |
| CN201249361Y (en) * | 2008-07-11 | 2009-06-03 | 桂林机床股份有限公司 | Automatic hydraulic clamp device |
| CN102101200A (en) * | 2009-11-05 | 2011-06-22 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
| CN202377480U (en) * | 2011-12-08 | 2012-08-15 | 济南沃德汽车零部件有限公司 | Automatic loading device of horizontal electric upsetting machine |
| CN203045046U (en) * | 2012-12-11 | 2013-07-10 | 浙江晨龙锯床股份有限公司 | Automatic material-feeding and slitting footstep axle-type machine tool |
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2012
- 2012-12-11 CN CN201210530256.4A patent/CN103008781B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4658689A (en) * | 1984-03-19 | 1987-04-21 | Armstrong-Blum Manufacturing Co. | Vertical band saw with cantilever frame |
| JPH06156639A (en) * | 1992-11-13 | 1994-06-03 | Hitoshi Konishi | Bar material feeder |
| JPH11156602A (en) * | 1997-11-28 | 1999-06-15 | Seiken Graphics Kk | Bar automatic feeder for multispindle automatic lathe |
| CN201249361Y (en) * | 2008-07-11 | 2009-06-03 | 桂林机床股份有限公司 | Automatic hydraulic clamp device |
| CN102101200A (en) * | 2009-11-05 | 2011-06-22 | 安阳市佳明机械有限责任公司 | Numerical control double-headed sawing center for aluminum profiles |
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| CN103008781A (en) | 2013-04-03 |
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Denomination of invention: Automatic feeding and cutting step shaft type machine tool Effective date of registration: 20231225 Granted publication date: 20150429 Pledgee: Lishui Jinyun Sub branch of Zhejiang Tailong Commercial Bank Co.,Ltd. Pledgor: Zhejiang Chenlong Sawing Machine Co.,Ltd. Registration number: Y2023980073133 |