N base material diode is the encapsulating structure of positive half-bridge in TO-220 altogether
Technical field
The present invention relates to a kind of encapsulating structure of common positive half-bridge in TO-220 that constitutes by N base material Schottky diode or fast recovery diode, belong to the encapsulating structure technical field of diode component.
Background technology
Along with new forms of energy and Switching Power Supply are popularized and extensive use day by day, need a large amount of high performance high-frequency high-power rectifying devices that use.And in electronic circuitry design, the rectifying device of TO-220 packing forms is used more extensive.For making full-wave rectification and full bridge rectifier economic the simplification rationally in design is used, need be with common the moon of TO-220 packing forms, positive half bridge rectifier part is formed jointly altogether, and both performances need in full accord.As shown in Figure 1, full bridge rectifier is constituted common cloudy half-bridge A and is total to positive half-bridge B by four rectifier diodes, and wherein said diode is Schottky diode or fast recovery diode.
The diode of high-frequency rectification device is based on the N base material at present, being packaged into common cloudy half-bridge device is conventional encapsulation, as Fig. 2, Fig. 3, shown in Figure 4, the encapsulating structure of cloudy half-bridge in TO-220 is as follows altogether: the reverse side of middle leads 12 is connected with heating panel 2, the N utmost point of two diodes 3 is separately fixed on the front of middle leads 12, as common cathode, the P utmost point of two diodes 3 by aluminum steel 4 respectively with being connected of left side lead-in wire 11 and right side lead-in wire 13, as two anodes.
But during with N base material diode package Cheng Gongyang half-bridge device, because of polarity needs upside-down mounting on the contrary, but because the frame of the N region electrode of N base material and P region electrode are at grade, can cause short circuit when the upside-down mounting eutectic welds, upside-down mounting is brave in the P district connects so can only fill up with the copper packing 5 less than P district area.As Fig. 5, Fig. 6, shown in Figure 7, the encapsulating structure of positive half-bridge in TO-220 is as follows altogether for tradition: the reverse side of middle leads 12 is connected with heating panel 2, the P utmost point of two diodes 3 connects a copper packing 5 respectively, the area of copper packing 5 is long-pending less than the P pole-face, two copper packings 5 all are fixed on the front of middle leads 12, as being total to anode, the N utmost point of two diodes 3 is connected with left side lead-in wire 11 and right side lead-in wire 13 respectively by brace 6, as two negative electrodes.This kind encapsulating structure technology is complicated, manufacture difficulty is big, yields and reliability instability, wherein yields can only reach 60%~85%, and because copper packing 5 is less with the contact area of middle leads 12, so the efficiently radiates heat amount of diode reduces greatly, compare with the common cloudy half-bridge device of same specification diode package, use electric current to reduce by 20~30%, cause using common sun after the same specification diode package, cloudy half-bridge device altogether, can not mate use because performance is inconsistent.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of N base material diode encapsulating structure of positive half-bridge in TO-220 altogether is provided.
Purpose of the present invention is achieved through the following technical solutions:
N base material diode is the encapsulating structure of positive half-bridge in TO-220 altogether, characteristics are: the aluminium oxide ceramic substrate that comprises an insulating heat-conductive, the front of described aluminium oxide ceramic substrate is provided with two separate metal levels, the reverse side of aluminium oxide ceramic substrate is provided with at least one metal level, the metal level of aluminium oxide ceramic substrate reverse side is connected with heating panel, two metal levels in aluminium oxide ceramic substrate front are connected with the right side lead-in wire with the left side lead-in wire respectively, the N utmost point of two diodes is connected on left side lead-in wire and the right side lead-in wire, be two negative electrodes, the P utmost point of two diodes is connected on the middle leads by aluminum steel respectively, for being total to anode.
Further, above-mentioned N base material diode is the encapsulating structure of positive half-bridge in TO-220 altogether, and wherein, described diode is Schottky diode or fast recovery diode.
Further, above-mentioned N base material diode is the encapsulating structure of positive half-bridge in TO-220 altogether, wherein, be connected by Sb5Pb92.5Ag2.5 scolder sintering between the metal level of described aluminium oxide ceramic substrate reverse side and the heating panel, all be connected between two metal levels in described aluminium oxide ceramic substrate front and left side lead-in wire and the right side lead-in wire by Sb5Pb92.5Ag2.5 scolder sintering.
Substantive distinguishing features and obvious improvement that technical solution of the present invention is outstanding are mainly reflected in:
1. after the common positive half-bridge of N base material diode adopts above-mentioned encapsulating structure, compare with the common cloudy half-bridge of the N base material diode package of using same attribute, same specification, realized that electrical property, yields, reliability are in full accord, thus the difficult problem that device is selected for use when having solved the high frequency bridge rectifier design of back road;
2. simple, the enforcement easily of technology, yields is up to more than 99%;
3. after the common positive half-bridge of N base material diode adopts above-mentioned encapsulating structure, the diode specification that cloudy together half-bridge uses is identical, thereby make easy enforcement of diode manufacturing process and simple and reliable process, high conformity, product qualified rate height, cost low, the mixed economy cost can reduce about 50%.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1 is the schematic diagram of full bridge rectifier in the background technology;
Fig. 2 is the main TV structure schematic diagram that is total to the encapsulating structure of cloudy half-bridge in TO-220 in the background technology;
Fig. 3 is the left TV structure schematic diagram of Fig. 2;
Fig. 4 is the contour structures schematic diagram that is total to the encapsulating structure of cloudy half-bridge in TO-220 in the background technology;
Fig. 5 is the main TV structure schematic diagram that tradition is total to the encapsulating structure of positive half-bridge in TO-220 in the background technology;
Fig. 6 is the left TV structure schematic diagram of Fig. 5;
Fig. 7 is the contour structures schematic diagram that tradition is total to the encapsulating structure of positive half-bridge in TO-220 in the background technology;
Fig. 8 is the N base material diode of the present invention decomposition texture schematic diagram of the encapsulating structure of positive half-bridge in TO-220 altogether;
Fig. 9 is the N base material diode of the present invention package assembly schematic diagram of the encapsulating structure of positive half-bridge in TO-220 altogether;
Figure 10 is the left TV structure schematic diagram of Fig. 9;
Figure 11 is the N base material diode of the present invention contour structures schematic diagram of the encapsulating structure of positive half-bridge in TO-220 altogether.
The implication of each Reference numeral sees the following form among the figure:
Embodiment
As Fig. 8, Fig. 9, Figure 10, shown in Figure 11, N base material diode is the encapsulating structure of positive half-bridge in TO-220 altogether, the aluminium oxide ceramic substrate 1 that comprises an insulating heat-conductive, the obverse and reverse of aluminium oxide ceramic substrate 1 is provided with two separate metal levels, when using aluminium oxide ceramic substrate 1, do not need painstakingly to distinguish positive and negative thereby can make, aluminium oxide ceramic substrate 1 plays insulation, the effect of heat conduction, two metal levels of aluminium oxide ceramic substrate 1 reverse side are connected with heating panel 2 sintering by the Sb5Pb92.5Ag2.5 scolder, two metal levels in aluminium oxide ceramic substrate 1 front are connected by Sb5Pb92.5Ag2.5 scolder and left side lead-in wire 11 and right side 13 sintering that go between respectively, two Schottky diodes 3 are by conventional auto loading machine automatic bonding die on lead-in wire, wherein the N utmost point of two Schottky diodes 3 is connected on left side lead-in wire 11 and the right side lead-in wire 13, as two negative electrodes, the P utmost point of two Schottky diodes 3 is connected on the middle leads 12 by aluminum steel 4 respectively, as being total to anode, heating panel 2 and lead-in wire are the electrolysis copper material.
When concrete encapsulation was made, the packaging technology flow process was as follows:
1) on footing reverse side that goes between and heating panel 2, puts the Sb5Pb92.5Ag2.5 scolder;
2) respectively heating panel 2, aluminium oxide ceramic substrate 1, lead-in wire are assembled in the frock mould successively, wherein aluminium oxide ceramic substrate 1 is between heating panel 2 and lead-in wire;
3) the frock mould after assembling is finished is sent into the chain-type sintering furnace sintering that meets Sb5Pb92.5Ag2.5 solder temperature curve, takes out then;
4) the N utmost point with two diodes 3 passes through conventional auto loading machine automatic bonding die on the front of left side lead-in wire 11 and right side lead-in wire 13, the P utmost point with two diodes 3 is connected on the middle leads 12 by aluminum steel 4 respectively then, last plastic packaging, zinc-plated, gradation, test, check, packing, warehouse-in.
In sum, the invention provides that a kind of technology is simple, manufacture difficulty is low, yields and reliability be stable, and the efficiently radiates heat amount height of diode can mate the N base material diode that uses with the common cloudy half-bridge device of using the same specification diode package and be total to the encapsulating structure of positive half-bridge in TO-220.After the common positive half-bridge of N base material diode adopts above-mentioned encapsulating structure, compare with the common cloudy half-bridge of the N base material diode package of using same attribute, same specification, realized that electrical property, yields, reliability are in full accord, thus the difficult problem that device is selected for use when having solved the high frequency bridge rectifier design of back road.Simple, the easy enforcement of technology, yields are up to more than 99%.After the common positive half-bridge of N base material diode adopts above-mentioned encapsulating structure, the diode specification that cloudy together half-bridge uses is identical, thereby make easy enforcement of diode manufacturing process and simple and reliable process, high conformity, product qualified rate height, cost low, the mixed economy cost can reduce about 50%.
What need understand is: the above only is a preferred implementation of the present invention; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.