The encapsulating structure of N base diode common anode half-bridge in TO-220
Technical field
The present invention relates to a kind of encapsulating structure of common anode half-bridge in TO-220 that is consisted of by N base material Schottky diode or fast recovery diode, belong to the encapsulating structure technical field of diode component.
Background technology
Along with new forms of energy and Switching Power Supply are popularized and extensive use day by day, need a large amount of high performance high-frequency high-power rectifying devices that use.And in electronic circuitry design, the rectifying device of TO-220 packing forms is used more extensive.For making full-wave rectification and full bridge rectifier economic the simplification rationally in design is used, need to jointly form with common cathode, the common anode Half bridge rectifier device of TO-220 packing forms, and both performances need in full accord.As shown in Figure 1, full bridge rectifier consists of common cathode half-bridge A and common anode half-bridge B by four rectifier diodes, and wherein said diode is Schottky diode or fast recovery diode.
The diode of high-frequency rectification device is take the N base material as main at present, being packaged into the common cathode half-bridge device is conventional encapsulation, such as Fig. 2, Fig. 3, shown in Figure 4, the encapsulating structure of common cathode half-bridge in TO-220 is as follows: the reverse side of middle leads 12 is connected with heating panel 2, the N utmost point of two diodes 3 is separately fixed on the front of middle leads 12, as common cathode, the P utmost point of two diodes 3 by aluminum steel 4 respectively with being connected of left side lead-in wire 11 and right side lead-in wire 13, as two anodes.
But when being packaged into the common anode half-bridge device with the N base diode, because polarity needs upside-down mounting on the contrary, but because the frame of the N region electrode of N base material and P region electrode are at grade, can cause short circuit when the upside-down mounting eutectic welds, upside-down mounting is brave in the P district connects so can only fill up with the copper packing 5 less than P district area.Such as Fig. 5, Fig. 6, shown in Figure 7, the encapsulating structure of tradition common anode half-bridge in TO-220 is as follows: the reverse side of middle leads 12 is connected with heating panel 2, the P utmost point of two diodes 3 connects respectively a copper packing 5, the area of copper packing 5 is long-pending less than the P pole-face, two copper packings 5 all are fixed on the front of middle leads 12, as the common anode utmost point, the N utmost point of two diodes 3 is connected with left side lead-in wire 11 and right side lead-in wire 13 respectively by brace 6, as two negative electrodes.This kind encapsulating structure technique is complicated, manufacture difficulty large, yields and reliability are unstable, wherein yields can only reach 60%~85%, and because copper packing 5 is less with the contact area of middle leads 12, so the efficiently radiates heat amount of diode reduces greatly, compare with the common cathode half-bridge device of same specification diode package, use current reduction 20~30%, cause using common anode, common cathode half-bridge device after the same specification diode package, can not mate use because performance is inconsistent.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, the encapsulating structure of a kind of N base diode common anode half-bridge in TO-220 is provided.
Purpose of the present invention is achieved through the following technical solutions:
The encapsulating structure of N base diode common anode half-bridge in TO-220, characteristics are: the aluminium oxide ceramic substrate that comprises an insulating heat-conductive, the front of described aluminium oxide ceramic substrate is provided with two separate metal levels, the reverse side of aluminium oxide ceramic substrate is provided with at least one metal level, the metal level of aluminium oxide ceramic substrate reverse side is connected with heating panel, two metal levels in aluminium oxide ceramic substrate front are connected with the right side lead-in wire with the left side lead-in wire respectively, the N utmost point of two diodes is connected on left side lead-in wire and the right side lead-in wire, be two negative electrodes, the P utmost point of two diodes is connected on the middle leads by aluminum steel respectively, is the common anode utmost point.
Further, the above-mentioned encapsulating structure of N base diode common anode half-bridge in TO-220, wherein, described diode is Schottky diode or fast recovery diode.
Further, the above-mentioned encapsulating structure of N base diode common anode half-bridge in TO-220, wherein, be connected by Sb5Pb92.5Ag2.5 scolder sintering between the metal level of described aluminium oxide ceramic substrate reverse side and the heating panel, all be connected by Sb5Pb92.5Ag2.5 scolder sintering between two metal levels in described aluminium oxide ceramic substrate front and left side lead-in wire and the right side lead-in wire.
The substantive distinguishing features that technical solution of the present invention is outstanding and significant progressive being mainly reflected in:
1. after N base diode common anode half-bridge adopts above-mentioned encapsulating structure, compare with the common cathode half-bridge of the N base diode encapsulation of using same attribute, same specification, realized that electrical property, yields, reliability are in full accord, thus the difficult problem that device is selected when having solved the high frequency bridge rectifier design of rear road;
2. technique is simple, easy implements, and yields is up to more than 99%;
3. after N base diode common anode half-bridge adopts above-mentioned encapsulating structure, the diode specification of using with the common cathode half-bridge is identical, thereby make the easy enforcement of diode manufacturing process and simple and reliable process, high conformity, product qualified rate is high, cost is low, the mixed economy cost can reduce approximately 50%.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1 is the schematic diagram of full bridge rectifier in the background technology;
Fig. 2 is the main TV structure schematic diagram of the encapsulating structure of common cathode half-bridge in TO-220 in the background technology;
Fig. 3 is the left TV structure schematic diagram of Fig. 2;
Fig. 4 is the contour structures schematic diagram of the encapsulating structure of common cathode half-bridge in TO-220 in the background technology;
Fig. 5 is the main TV structure schematic diagram of the encapsulating structure of traditional common anode half-bridge in TO-220 in the background technology;
Fig. 6 is the left TV structure schematic diagram of Fig. 5;
Fig. 7 is the contour structures schematic diagram of the encapsulating structure of traditional common anode half-bridge in TO-220 in the background technology;
Fig. 8 is the decomposition texture schematic diagram of the encapsulating structure of N base diode common anode half-bridge of the present invention in TO-220;
Fig. 9 is the package assembly schematic diagram of the encapsulating structure of N base diode common anode half-bridge of the present invention in TO-220;
Figure 10 is the left TV structure schematic diagram of Fig. 9;
Figure 11 is the contour structures schematic diagram of the encapsulating structure of N base diode common anode half-bridge of the present invention in TO-220.
The implication of each Reference numeral sees the following form among the figure:
Embodiment
Such as Fig. 8, Fig. 9, Figure 10, shown in Figure 11, the encapsulating structure of N base diode common anode half-bridge in TO-220, the aluminium oxide ceramic substrate 1 that comprises an insulating heat-conductive, the obverse and reverse of aluminium oxide ceramic substrate 1 is provided with two separate metal levels, when using aluminium oxide ceramic substrate 1, do not need deliberately to distinguish positive and negative thereby can make, aluminium oxide ceramic substrate 1 plays insulation, the effect of heat conduction, two metal levels of aluminium oxide ceramic substrate 1 reverse side are connected with heating panel 2 sintering by the Sb5Pb92.5Ag2.5 scolder, two metal levels in aluminium oxide ceramic substrate 1 front are connected by Sb5Pb92.5Ag2.5 scolder and left side lead-in wire 11 13 sintering that are connected with the right side respectively, two Schottky diodes 3 are by conventional auto loading machine automatic bonding die on lead-in wire, wherein the N utmost point of two Schottky diodes 3 is connected on left side lead-in wire 11 and the right side lead-in wire 13, as two negative electrodes, the P utmost point of two Schottky diodes 3 is connected on the middle leads 12 by aluminum steel 4 respectively, as the common anode utmost point, heating panel 2 and lead-in wire are the electrolysis copper material.
When concrete encapsulation was made, the packaging technology flow process was as follows:
1) puts the Sb5Pb92.5Ag2.5 scolder at footing reverse side and the heating panel 2 of lead-in wire;
2) respectively heating panel 2, aluminium oxide ceramic substrate 1, lead-in wire are assembled in the frock mould successively, wherein aluminium oxide ceramic substrate 1 is between heating panel 2 and lead-in wire;
3) the frock mould after assembling is finished is sent into the chain-type sintering furnace sintering that meets Sb5Pb92.5Ag2.5 solder temperature curve, then takes out;
4) the N utmost point with two diodes 3 passes through conventional auto loading machine automatic bonding die on the front of left side lead-in wire 11 and right side lead-in wire 13, then the P utmost point with two diodes 3 is connected on the middle leads 12 by aluminum steel 4 respectively, last plastic packaging, zinc-plated, gradation, test, check, packing, warehouse-in.
In sum, the invention provides that a kind of technique is simple, manufacture difficulty is low, yields and reliability be stable, and the efficiently radiates heat amount of diode is high, can mate the encapsulating structure of N base diode common anode half-bridge in TO-220 that uses with the common cathode half-bridge device of using the same specification diode package.After N base diode common anode half-bridge adopts above-mentioned encapsulating structure, compare with the common cathode half-bridge of the N base diode encapsulation of using same attribute, same specification, realized that electrical property, yields, reliability are in full accord, thus the difficult problem that device is selected when having solved the high frequency bridge rectifier design of rear road.Simple, the easy enforcement of technique, yields are up to more than 99%.After N base diode common anode half-bridge adopts above-mentioned encapsulating structure, the diode specification of using with the common cathode half-bridge is identical, thereby make the easy enforcement of diode manufacturing process and simple and reliable process, high conformity, product qualified rate is high, cost is low, the mixed economy cost can reduce approximately 50%.
What need to understand is: the above only is preferred implementation of the present invention; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.