CN101800313A - Lead-acid battery plate brushing machine - Google Patents

Lead-acid battery plate brushing machine Download PDF

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Publication number
CN101800313A
CN101800313A CN201010130294A CN201010130294A CN101800313A CN 101800313 A CN101800313 A CN 101800313A CN 201010130294 A CN201010130294 A CN 201010130294A CN 201010130294 A CN201010130294 A CN 201010130294A CN 101800313 A CN101800313 A CN 101800313A
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CN
China
Prior art keywords
brush
anchor clamps
upright
horizontal
air cylinder
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Granted
Application number
CN201010130294A
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Chinese (zh)
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CN101800313B (en
Inventor
钱顺荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QUANZHOU DONGSHAN MACHINE CO Ltd
Chaowei Power Supply Co Ltd
Original Assignee
QUANZHOU DONGSHAN MACHINE CO Ltd
Chaowei Power Supply Co Ltd
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Application filed by QUANZHOU DONGSHAN MACHINE CO Ltd, Chaowei Power Supply Co Ltd filed Critical QUANZHOU DONGSHAN MACHINE CO Ltd
Priority to CN2010101302941A priority Critical patent/CN101800313B/en
Publication of CN101800313A publication Critical patent/CN101800313A/en
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Publication of CN101800313B publication Critical patent/CN101800313B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Cleaning In General (AREA)

Abstract

The invention provides a lead-acid battery plate brushing machine, which comprises a machine body, a clamp chain system arranged on the machine body, a cylinder driving system arranged on the machine body and corresponding to the clamp chain system, and a brush system, wherein the machine body is also provided with an eccentric wheel motion system corresponding to the brush system. The lead-acid battery plate brushing machine can automatically brush and grind frames of lead-acid battery plates, and has the characteristics of low dust pollution, good brushing effect and stable quality.

Description

Lead-acid battery plate brushing machine
Technical field
The present invention relates to polar plate of lead acid storage battery and manufacture, be specifically related to be used for lead-acid battery plate brushing machine the automatic brushing of mechanization around the lead acid accumulator positive/negative plate is from the lug to the frame.
Background technology
Current, at the polar plate of lead acid storage battery production field, to the brushing of positive/negative plate frame, the basic employing manually handed pole plate, on sander, brush sheet, sander is turned round continuously by wire brush of driven by motor, leaves a square hole on the work top, makes wire brush expose a part of bristle, the operator grasps 5-10 sheet pole plate at every turn, the pole plate frame is leaned against brushing on the brush,, brushed up to four limits Yi Bian good the turning 90 degrees of brush brushed another side again.This brush sheet equipment and brush blade technolgy inefficiency, dust pollution is bigger, and it is many to take manpower, and quality conformance is poor.
Summary of the invention
Technical problem to be solved by this invention is to provide lead-acid battery plate brushing machine, can realize the automation brushing to the polar plate of lead acid storage battery frame, and dust pollution is little, the effective and steady quality of brush sheet.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: lead-acid battery plate brushing machine, comprise fuselage, be located at Fixture chain system on the fuselage, be located on the fuselage and Fixture chain system corresponding cylinder drive system, brush system, also be provided with the wobbler action system corresponding on the described fuselage with the brush system.
As preferably, described Fixture chain system comprises the chain that is located on the fuselage, be located at anchor clamps on the chain, be located at the sprocket wheel at chain two ends.Described anchor clamps are used for the fixing of pole plate.
As preferably, described air cylinder driven system comprises the air cylinder driven system base that is located on the fuselage, the air cylinder driven system on the air cylinder driven system base of being located at cuts somebody's hair unit, be located on the air cylinder driven system base the cut somebody's hair vertical cylinder of unit corresponding cylinder drive system, air cylinder driven system level cylinder with the air cylinder driven system, the described air cylinder driven system unit of cutting somebody's hair is provided with cut somebody's hair corresponding with anchor clamps, and described cutting somebody's hair is provided with the air cylinder driven system bearing of cutting somebody's hair.The vertical cylinder of air cylinder driven system will be cut somebody's hair when pressing to the anchor clamps afterbody, utilize air cylinder driven system level cylinder to advance anchor clamps again, finish the clamping of anchor clamps to pole plate simultaneously.
As preferably, described brush system is a horizontal brush system, comprise the horizontal brush system firm banking that is located at the anchor clamps both sides, be located at the horizontal brush system vertical lift guideway on the horizontal brush system firm banking, be located at the horizontal guide rail pair of horizontal brush system firm banking bottom, leading screw screw unit, described horizontal brush system vertical lift guideway is provided with and slides up and down seat board, the described seat board that slides up and down is provided with the brush-driven motor, the horizontal brush corresponding with anchor clamps, be connected by horizontal brush system V-belt gear unit between described drive motors and the horizontal brush, the described seat board bottom that slides up and down is provided with the first wobbler action system T-shaped connecting rod corresponding with the wobbler action system.Carry out reciprocating motion up and down in horizontal brush rotation, the side bus of horizontal brush forms with piece rectangle brushing face, makes two sides of pole plate clean by uniform brushing, finishes the polish-brush on two long limits.
As preferably, described brush system is upright brush system, comprise the upright brush system firm banking that is located at the anchor clamps both sides, the active seat board that slides up and down that slips on upright brush system firm banking, be located at and slide up and down the upright brush of first on the seat board and can change mounting panel, the 3rd upright brush can change mounting panel, the described first upright brush can change mounting panel and be provided with first upright brush and the motor, the described seat board that slides up and down is provided with second upright brush and the motor, the described the 3rd upright brush can change mounting panel and be provided with the 3rd upright brush and motor, described upright brush system firm banking bottom is provided with the horizontal guide rail pair, leading screw screw unit, the described seat board bottom that slides up and down is provided with the second wobbler action system T-shaped connecting rod corresponding with the wobbler action system, and described sliding up and down also is provided with the horizontal brush of side on the seat board.Lug one side is the vertically arranged first upright brush and the second upright both direction of brushing electrode thickness in turn of brushing, non-lug one side is installed is vertical the 3rd upright brush and the horizontal brush of side of level, the so effectively limit of brushing pole plate and two bight burrs, the horizontal brush of side pumps at time rotational equally, upright brush then has only rotation, finishes the polish-brush of two minor faces.
As preferably, described anchor clamps two ends are provided with anchor clamps riser, backing pin, are provided with the anchor clamps pressing plate between described anchor clamps riser and the backing pin, and the outside of described anchor clamps riser is provided with the movable panel that is connected with the anchor clamps pressing plate, is provided with spring between described movable panel and the anchor clamps riser.
Beneficial effect:
The present invention adopts technique scheme that lead-acid battery plate brushing machine is provided, and can realize the automation brushing to the polar plate of lead acid storage battery frame, and dust pollution is little, the effective and steady quality of brush sheet.Improved operating efficiency, reduced manpower and take, lead dust reclaims fully, reduces the pollution of dust to operating personnel and operating environment, and operation of equipment is simple, convenient, reliable.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention one;
Fig. 2 is the structural representation of horizontal brush system one side among the embodiment one;
Fig. 3 is the structural representation of the embodiment of the invention two;
Fig. 4 is the structural representation of the neutral brush of embodiment two system;
Fig. 5 is the structural representation of air cylinder driven system among the present invention;
Fig. 6 is the structural representation of anchor clamps among the present invention.
Embodiment
Embodiment one:
As Fig. 1, Fig. 2, Fig. 5 and shown in Figure 6, lead-acid battery plate brushing machine, comprise fuselage 1, be located at Fixture chain system 2 on the fuselage 1, be located on the fuselage 1 and Fixture chain system 2 corresponding cylinder drive systems 4, brush system 12, also be provided with the wobbler action system 16 corresponding on the described fuselage 1 with brush system 12.Described Fixture chain system 2 comprises the chain 3 that is located on the fuselage 1, be located at anchor clamps 7 on the chain 3, be located at the sprocket wheel 13 at chain 3 two ends.Described air cylinder driven system 4 comprises the air cylinder driven system base 19 that is located on the fuselage 1, the air cylinder driven system on the air cylinder driven system base 19 of being located at cuts somebody's hair unit 18, be located on the air cylinder driven system base 19 the cut somebody's hair vertical cylinder 9 of unit 18 corresponding cylinder drive systems, air cylinder driven system level cylinder 5 with the air cylinder driven system, the described air cylinder driven system unit 18 of cutting somebody's hair is provided with and corresponding with anchor clamps 7 cuts somebody's hair 6, and described cutting somebody's hair 6 is provided with the air cylinder driven system bearing 17 of cutting somebody's hair.Described brush system 12 is a horizontal brush system, comprise the horizontal brush system firm banking 20 that is located at anchor clamps 7 both sides, be located at the horizontal brush system vertical lift guideway 21 on the horizontal brush system firm banking 20, be located at the horizontal guide rail pair 14 of horizontal brush system firm banking 20 bottoms, leading screw screw unit 15, described horizontal brush system vertical lift guideway 21 is provided with and slides up and down seat board 23, the described seat board 23 that slides up and down is provided with brush-driven motor 11, the horizontal brush 10 corresponding with anchor clamps 7, be connected by horizontal brush system V-belt gear unit 24 between described drive motors 11 and the horizontal brush 10, described seat board 23 bottoms that slide up and down are provided with the first wobbler action system T-shaped connecting rod 22 corresponding with wobbler action system 16.Described anchor clamps 7 two ends are provided with anchor clamps riser 35, backing pin 37, be provided with anchor clamps pressing plate 36 between described anchor clamps riser 35 and the backing pin 37, the outside of described anchor clamps riser 35 is provided with the movable panel 33 that is connected with anchor clamps pressing plate 36, is provided with spring 34 between described movable panel 33 and the anchor clamps riser 35.
Embodiment two:
As Fig. 3, Fig. 4, Fig. 5 and shown in Figure 6, the structure of embodiment two and embodiment's one is basic identical, different is, and described brush system 12 is upright brush system, comprise the upright brush system firm banking 31 that is located at anchor clamps 7 both sides, active slipping slides up and down seat board 23 on upright brush system firm banking 31, the first upright brush that is located on the upright brush system firm banking 31 can change mounting panel 25, the 3rd upright brush can change mounting panel 29, the described first upright brush can change mounting panel 25 and be provided with first upright brush 26 and the motor 11, the described seat board 23 that slides up and down is provided with second upright brush 27 and the motor 11, the described the 3rd upright brush can change mounting panel 29 and be provided with the 3rd upright brush 28 and motor 11, described upright brush system firm banking 31 bottoms are provided with horizontal guide rail pair 14, leading screw screw unit 15, described seat board 23 bottoms that slide up and down are provided with the second wobbler action system T-shaped connecting rod 30 corresponding with wobbler action system 16, and described sliding up and down also is provided with the horizontal brush 32 of side on the seat board 23.
During actual the use, pole plate is finished the polish-brush on two long limits through embodiment one earlier, finishes the polish-brush of two minor faces again through embodiment two.Through embodiment for the moment, as shown in Figure 1, chain 3 is assembled together by coupling and anchor clamps 7, anchor clamps 7 are filled pole plate, enter 6 positions of cutting somebody's hair, cylinder 9 descends, cutting somebody's hair arrives anchor clamps movable panel 33 centre-heights, and horizontal air cylinder 5 advances, the compressing fixture movable panel 33 of cutting somebody's hair, movable panel extrudes, clamp spring 34 is also tight and promote pole plate on anchor clamps pressing plate 36 compressing fixtures 7, and cylinder 5 promotes anchor clamps 7 and enters brush system 12 brushing districts, and two horizontal brushes 10 are along pole plate brushing from top to bottom, brush drives in eccentric wheel drive system 16 and pumps simultaneously, finish the brushing to pole plate, pole plate stops after by the brushing zone under cylinder 5 promotes, and cylinder 9 rises, anchor clamps pressing plate 36 and anchor clamps movable panel 33 reset under spring 34 effects, and cylinder 5 is return and finished a duty cycle.Moving up and down of horizontal brush 10 finished by eccentric wheel drive system 16, this system is by motor reducer, eccentric wheel, camshaft, connecting rod, jack shaft, jack shaft links to each other with the T-shaped connecting rod, motor reducer rotates by gear driven camshaft and eccentric wheel, eccentric wheel drivening rod, jack shaft move up and down, and move up and down thereby slide up and down seat board 23 by the driving of T-shaped connecting rod.When passing through embodiment two again, as shown in Figure 3, when cylinder 9 descends, when cylinder 5 promotion anchor clamps 7 enter brush system 12 brushings zone, first upright brush the 26, the 3rd upright brush 28 is the brushing pole plate at first, these two upright brushes are installed in that the first upright brush can change mounting panel 25 and the 3rd upright brush can change on the mounting panel 29, are convenient to dismounting and adjust.The lug of the shelves pin 37 protection pole plates on the anchor clamps 7 is avoided the infringement of brush.Anchor clamps 7 move on, the horizontal brush 32 beginning brushings in the second upright brush 27 and top, and the horizontal brush 32 in top rotates simultaneously and pumps under eccentric wheel drive system 16 drives, and side bus is finished the brushing to the pole plate limit.Anchor clamps 7 are by behind the brushing zone, and cylinder 5 stops, and cylinder 9 rises, and cylinder 5 is return and finished a duty cycle.Operator of front equipment end piles up pole plate on anchor clamps, the operator in equipment rear end takes the good pole plate of brush away from anchor clamps, finish the work.

Claims (6)

1. lead-acid battery plate brushing machine, it is characterized in that: comprise fuselage (1), be located at Fixture chain system (2) on the fuselage (1), be located at that fuselage (1) is gone up and Fixture chain system (2) corresponding cylinder drive system (4), brush system (12), also be provided with the wobbler action system (16) corresponding on the described fuselage (1) with brush system (12).
2. lead-acid battery plate brushing machine according to claim 1 is characterized in that: described Fixture chain system (2) comprises the chain (3) that is located on the fuselage (1), be located at anchor clamps (7) on the chain (3), be located at the sprocket wheel (13) at chain (3) two ends.
3. lead-acid battery plate brushing machine according to claim 2, it is characterized in that: described air cylinder driven system (4) comprises the air cylinder driven system base (19) that is located on the fuselage (1), the air cylinder driven system on the air cylinder driven system base (19) of the being located at unit (18) of cutting somebody's hair, the vertical cylinder of unit (18) corresponding cylinder drive system (9) that is located at that air cylinder driven system base (19) is gone up and the air cylinder driven system cuts somebody's hair, air cylinder driven system level cylinder (5), the described air cylinder driven system unit (18) of cutting somebody's hair is provided with and corresponding the cutting somebody's hair of anchor clamps (7) (6), and described cutting somebody's hair (6) is provided with the air cylinder driven system bearing (17) of cutting somebody's hair.
4. lead-acid battery plate brushing machine according to claim 2, it is characterized in that: described brush system (12) is horizontal brush system, comprise the horizontal brush system's firm banking (20) that is located at anchor clamps (7) both sides, be located at the horizontal brush system's vertical lift guideway (21) on horizontal brush system's firm banking (20), be located at the horizontal guide rail pair (14) of horizontal brush system's firm banking (20) bottom, leading screw screw unit (15), described horizontal brush system's vertical lift guideway (21) is provided with and slides up and down seat board (23), the described seat board (23) that slides up and down is provided with brush-driven motor (11), the horizontal brush (10) corresponding with anchor clamps (7), be connected by horizontal brush system's V-belt gear unit (24) between described drive motors (11) and the horizontal brush (10), described seat board (23) bottom that slides up and down is provided with the first wobbler action system T-shaped connecting rod (22) corresponding with wobbler action system (16).
5. lead-acid battery plate brushing machine according to claim 2, it is characterized in that: described brush system (12) is upright brush system, comprise the upright brush system's firm banking (31) that is located at anchor clamps (7) both sides, active slipping slides up and down seat board (23) on upright brush system firm banking (31), the first upright brush that is located on the upright brush system firm banking (31) can change mounting panel (25), the 3rd upright brush can change mounting panel (29), the described first upright brush can change mounting panel (25) and be provided with first upright brush (26) and the motor (11), the described seat board (23) that slides up and down is provided with second upright brush (27) and the motor (11), the described the 3rd upright brush can change mounting panel (29) and be provided with the 3rd upright brush (28) and motor (11), described upright brush system's firm banking (31) bottom is provided with horizontal guide rail pair (14), leading screw screw unit (15), described seat board (23) bottom that slides up and down is provided with the second wobbler action system T-shaped connecting rod (30) corresponding with wobbler action system (16), and described sliding up and down also is provided with the horizontal brush of side (32) on the seat board (23).
6. lead-acid battery plate brushing machine according to claim 2, it is characterized in that: described anchor clamps (7) two ends are provided with anchor clamps riser (35), backing pin (37), be provided with anchor clamps pressing plate (36) between described anchor clamps riser (35) and the backing pin (37), the outside of described anchor clamps riser (35) is provided with the movable panel (33) that is connected with anchor clamps pressing plate (36), is provided with spring (34) between described movable panel (33) and the anchor clamps riser (35).
CN2010101302941A 2010-03-19 2010-03-19 Lead-acid battery plate brushing machine Active CN101800313B (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189085A (en) * 2011-04-14 2011-09-21 冯勇 Method for brushing polar plates of lead-acid storage battery
CN102240947A (en) * 2011-04-25 2011-11-16 江西新威动力能源科技有限公司 Lead-acid battery polar plate scrubbing machine
CN102306745A (en) * 2011-09-08 2012-01-04 付建芳 Device for brushing side frame of pole plate
CN102849500A (en) * 2012-08-31 2013-01-02 苏州一致电子制程有限公司 Page steering device of folder
CN103464398A (en) * 2013-09-04 2013-12-25 长兴大宇科机电有限公司 Side frame brushing mechanism for intermediate-density polar plates of lead acid batteries
CN103474627A (en) * 2013-09-04 2013-12-25 长兴大宇科机电有限公司 Mechanism for brushing cutting side edges of dense pole plate of lead-acid cell
CN103785634A (en) * 2014-01-15 2014-05-14 东莞市佳的自动化设备科技有限公司 Full-automatic dust brushing machine for battery electrode plates
CN103785633A (en) * 2013-11-13 2014-05-14 东莞市佳的自动化设备科技有限公司 Dust brushing device of battery pole pieces
CN104588342A (en) * 2013-09-04 2015-05-06 长兴大宇科机电有限公司 Separating and brushing integrated machine for dense pole plates in lead-acid cell
CN104607404A (en) * 2015-02-03 2015-05-13 东莞市闻誉实业有限公司 Cleaning machine for LED screw lamp
CN107537793A (en) * 2017-09-07 2018-01-05 东莞市星凯自动化科技有限公司 Product surface cleaning machine
CN108598492A (en) * 2018-07-09 2018-09-28 中山慧能科技有限公司 A kind of polar plate of lead acid storage battery automatic collating unit
CN116237297A (en) * 2023-03-24 2023-06-09 绍兴市华宏精密科技有限公司 Immersive casting cleaning system

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JPH01105463A (en) * 1987-10-19 1989-04-21 Yuasa Battery Co Ltd Washing device for storage battery electrode plate
CN2786798Y (en) * 2005-07-08 2006-06-07 徐克成 Accumulator casting and welding polar group trimmer
CN201051509Y (en) * 2007-03-30 2008-04-23 比亚迪股份有限公司 Automatic battery mouth sealer
CN101549345A (en) * 2009-05-14 2009-10-07 浙江天能电池有限公司 Device for cleaning the pole plate periphery of accumulator
CN201717311U (en) * 2010-03-19 2011-01-19 超威电源有限公司 Lead-acid battery plate brushing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01105463A (en) * 1987-10-19 1989-04-21 Yuasa Battery Co Ltd Washing device for storage battery electrode plate
CN2786798Y (en) * 2005-07-08 2006-06-07 徐克成 Accumulator casting and welding polar group trimmer
CN201051509Y (en) * 2007-03-30 2008-04-23 比亚迪股份有限公司 Automatic battery mouth sealer
CN101549345A (en) * 2009-05-14 2009-10-07 浙江天能电池有限公司 Device for cleaning the pole plate periphery of accumulator
CN201717311U (en) * 2010-03-19 2011-01-19 超威电源有限公司 Lead-acid battery plate brushing machine

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189085B (en) * 2011-04-14 2013-04-03 冯勇 Method for brushing polar plates of lead-acid storage battery
CN102189085A (en) * 2011-04-14 2011-09-21 冯勇 Method for brushing polar plates of lead-acid storage battery
CN102240947A (en) * 2011-04-25 2011-11-16 江西新威动力能源科技有限公司 Lead-acid battery polar plate scrubbing machine
CN102306745B (en) * 2011-09-08 2014-03-19 付建芳 Device for brushing side frame of pole plate
CN102306745A (en) * 2011-09-08 2012-01-04 付建芳 Device for brushing side frame of pole plate
CN102849500A (en) * 2012-08-31 2013-01-02 苏州一致电子制程有限公司 Page steering device of folder
CN104588342A (en) * 2013-09-04 2015-05-06 长兴大宇科机电有限公司 Separating and brushing integrated machine for dense pole plates in lead-acid cell
CN103474627A (en) * 2013-09-04 2013-12-25 长兴大宇科机电有限公司 Mechanism for brushing cutting side edges of dense pole plate of lead-acid cell
CN103464398A (en) * 2013-09-04 2013-12-25 长兴大宇科机电有限公司 Side frame brushing mechanism for intermediate-density polar plates of lead acid batteries
CN104607398A (en) * 2013-09-04 2015-05-13 长兴大宇科机电有限公司 Lead-acid cell medium-dense counter electrode dividing and brushing all-in-one machine of modified structure
CN104588342B (en) * 2013-09-04 2016-06-22 长兴大宇科机电有限公司 In a kind of lead-acid battery, close pole plate divides brush all-in-one
CN103785633B (en) * 2013-11-13 2016-07-13 东莞市佳的自动化设备科技有限公司 A kind of battery pole piece brush dust device
CN103785633A (en) * 2013-11-13 2014-05-14 东莞市佳的自动化设备科技有限公司 Dust brushing device of battery pole pieces
CN103785634B (en) * 2014-01-15 2016-02-10 东莞市佳的自动化设备科技有限公司 A kind of full-automatic battery pole piece powder-brushing machine
CN103785634A (en) * 2014-01-15 2014-05-14 东莞市佳的自动化设备科技有限公司 Full-automatic dust brushing machine for battery electrode plates
CN104607404A (en) * 2015-02-03 2015-05-13 东莞市闻誉实业有限公司 Cleaning machine for LED screw lamp
CN107537793A (en) * 2017-09-07 2018-01-05 东莞市星凯自动化科技有限公司 Product surface cleaning machine
CN107537793B (en) * 2017-09-07 2023-08-08 东莞市星纳特智能科技有限公司 Product surface wiping machine
CN108598492A (en) * 2018-07-09 2018-09-28 中山慧能科技有限公司 A kind of polar plate of lead acid storage battery automatic collating unit
CN116237297A (en) * 2023-03-24 2023-06-09 绍兴市华宏精密科技有限公司 Immersive casting cleaning system
CN116237297B (en) * 2023-03-24 2023-09-01 绍兴市华宏精密科技有限公司 Immersive casting cleaning system

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