CN103785634A - Full-automatic dust brushing machine for battery electrode plates - Google Patents
Full-automatic dust brushing machine for battery electrode plates Download PDFInfo
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- CN103785634A CN103785634A CN201410019211.XA CN201410019211A CN103785634A CN 103785634 A CN103785634 A CN 103785634A CN 201410019211 A CN201410019211 A CN 201410019211A CN 103785634 A CN103785634 A CN 103785634A
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- 239000000428 dust Substances 0.000 title claims abstract description 86
- 230000001680 brushing effect Effects 0.000 title abstract description 8
- 238000007664 blowing Methods 0.000 claims abstract description 58
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 230000000712 assembly Effects 0.000 claims description 75
- 238000000429 assembly Methods 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract 2
- 230000001737 promoting effect Effects 0.000 description 14
- 238000005096 rolling process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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- 230000000630 rising effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
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Abstract
The invention relates to the technical field of battery production equipment, in particular to a full-automatic dust brushing machine for battery electrode plates. A first feeding assembly, a first transverse hairbrush assembly, a first vertical hairbrush assembly, a first air blowing and dust removing assembly, a first rotating turn-over assembly, a second transverse hairbrush assembly, a second vertical hairbrush assembly, a second air blowing and dust removing assembly and a first discharging assembly of the full-automatic dust brushing machine for battery electrode plates are sequentially arranged to form a left dust brushing line. A second feeding assembly, a third transverse hairbrush assembly, a third vertical hairbrush assembly, a third air blowing and dust removing assembly, a second rotating turn-over assembly, a fourth transverse hairbrush assembly, a fourth vertical hairbrush assembly, a fourth air blowing and dust removing assembly and a second discharging assembly are sequentially arranged to form a right dust brushing line. Dust or burrs on the two faces and the four sides of each electrode plate can be automatically cleared away through the left dust brushing line and the right dust brushing line, and thus the production efficiency can be improved manifold.
Description
Technical field
The present invention relates to battery production equipment technical field, relate in particular to a kind of full-automatic battery pole piece powder-brushing machine.
Background technology
At present, in electrokinetic cell manufacture process, there is a very important operation, for film-making, the principle of film-making is exactly: adopt cutter to cut coated coiled strip shape as required, have coming off in various degree cutting the coating being coated in the middle of process in metal forming, if and these granules that come off are brought to next process bag to battery the inside, will and make a big impact the service life of battery to use safety afterwards of battery, such as causing the service life of battery, reduces micro-short circuit, thereby even can cause short circuit accelerate the heating of battery and produce blast.Therefore, after film-making operation, require surface and four limits of the pole piece (make a comment or criticism pole piece and negative plate) of battery must not leave dust or burr, so need to clean to dust or the burr on pole piece surface and four limits i.e. brush dust.
So, some producer has designed full-automatic brush dust machine, for example: the patent of invention that before the applicant, the Chinese Patent Application No. of application is 201310567084.2, it discloses a kind of full-automatic brush dust machine, but, this full-automatic brush dust machine still needs to improve, further to enhance productivity.
Summary of the invention
The object of the invention is to provides a kind of full-automatic battery pole piece powder-brushing machine that production efficiency is higher that makes for the deficiencies in the prior art.
To achieve these goals, the invention provides a kind of full-automatic battery pole piece powder-brushing machine, comprise two groups of material loading assemblies, four groups of horizontal hairbrush assemblies, four groups of perpendicular hairbrush assemblies, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out pole piece the rotation turn-over assembly of 180 degree upsets;
Described two groups of material loading assemblies are respectively the first material loading assembly, the second material loading assembly;
Described four groups of horizontal hairbrush assemblies are respectively the first horizontal hairbrush assembly and the 3rd horizontal hairbrush assembly for pole piece one side and both sides being carried out to horizontal brush dust, for pole piece another side and both sides being carried out to the second horizontal hairbrush assembly and the 4th horizontal hairbrush assembly of horizontal brush dust;
Described four groups of perpendicular hairbrush assemblies are respectively the first perpendicular hairbrush assembly and the 3rd perpendicular hairbrush assembly for pole piece one side and both sides being carried out to longitudinal brush dust, for pole piece another side and both sides being carried out to the second perpendicular hairbrush assembly and the 4th perpendicular hairbrush assembly of longitudinal brush dust;
Described four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly and the 3rd air blowing dedusting assembly for dedusting that pole piece one side is blown, for the second air blowing dedusting assembly and the 4th air blowing dedusting assembly of dedusting that pole piece another side is blown;
Described two groups of blanking assemblies are respectively the first blanking assembly, the second blanking assembly;
Described two groups of rotation turn-over assemblies are respectively the first rotation turn-over assembly, the second rotation turn-over assembly;
Described the first material loading assembly, the first horizontal hairbrush assembly, the first perpendicular hairbrush assembly, the first air blowing dedusting assembly, the first rotation turn-over assembly, the second horizontal hairbrush assembly, the second perpendicular hairbrush assembly, the second air blowing dedusting assembly, the first blanking assembly successively arrange successively, form left brush dust line;
Described the second material loading assembly, the 3rd horizontal hairbrush assembly, the 3rd perpendicular hairbrush assembly, the 3rd air blowing dedusting assembly, the second rotation turn-over assembly, the 4th horizontal hairbrush assembly, the 4th perpendicular hairbrush assembly, the 4th air blowing dedusting assembly, the second blanking assembly successively arrange successively, form right brush dust line;
Described full-automatic battery pole piece powder-brushing machine also comprises the connecting gear for pole piece is transmitted between each assembly.
Beneficial effect of the present invention is: the first material loading assembly of the present invention, the first horizontal hairbrush assembly, the first perpendicular hairbrush assembly, the first air blowing dedusting assembly, the first rotation turn-over assembly, the second horizontal hairbrush assembly, the second perpendicular hairbrush assembly, the second air blowing dedusting assembly, the first blanking assembly successively arrange successively, form left brush dust line; The second material loading assembly, the 3rd horizontal hairbrush assembly, the 3rd perpendicular hairbrush assembly, the 3rd air blowing dedusting assembly, the second rotation turn-over assembly, the 4th horizontal hairbrush assembly, the 4th perpendicular hairbrush assembly, the 4th air blowing dedusting assembly, the second blanking assembly successively arrange successively, form right brush dust line; And left brush dust line, right brush dust line all can be removed the dust on the two sides of pole piece and four limits or burr totally automatically automatically, thereby production efficiency can be improved exponentially.
Accompanying drawing explanation
Fig. 1 is top view of the present invention.
Fig. 2 is the structural representation of Suction cup assembly of the present invention.
Fig. 3 is the structural representation of carrying manipulator assembly of the present invention.
Fig. 4 is the top view of carrying manipulator assembly of the present invention.
Fig. 5 is the structural representation of the driven unit of carrying manipulator assembly of the present invention.
Fig. 6 is the structural representation of the vacuum cup assembly of carrying manipulator assembly of the present invention.
Fig. 7 is the structural representation of magazine assembly of the present invention.
Fig. 8 is the jacking modular construction schematic diagram of magazine assembly of the present invention.
Fig. 9 is the structural representation of horizontal hairbrush assembly of the present invention.
Figure 10 is the structural representation of perpendicular hairbrush assembly of the present invention.
Figure 11 is the structural representation of hairbrush assembly of the present invention.
Figure 12 is the structural representation of air blowing dedusting assembly of the present invention.
Figure 13 is the structural representation of rotation turn-over assembly of the present invention.
Figure 14 is the structural representation of the rotating machine arm of rotation turn-over assembly of the present invention.
Reference numeral:
Comprise at Fig. 1: 100---left brush dust line, 200---right brush dust line, 111---the first material loading assembly, 112---the second material loading assembly, 21---the first horizontal hairbrush assembly, 22---the second horizontal hairbrush assembly, 23---the 3rd horizontal hairbrush assembly, 24---the 4th horizontal hairbrush assembly, 31---the first perpendicular hairbrush assembly, 32---the second perpendicular hairbrush assembly, 33---the 3rd perpendicular hairbrush assembly, 34---the 4th perpendicular hairbrush assembly, 41---the first air blowing dedusting assembly, 42---the second air blowing dedusting assembly, 43---the first air blowing dedusting assembly, 44---the second air blowing dedusting assembly, 51---the first rotation turn-over assembly, 52---the second rotation turn-over assembly, 61---the first carrying manipulator assembly, 62---the second carrying manipulator assembly, 71---the first Suction cup assembly, 72---the second Suction cup assembly, 73---the 3rd Suction cup assembly, 74---the 4th Suction cup assembly, 121---the first blanking assembly, 122---the second blanking assembly,
Comprise at Fig. 2: 701---Suction cup assembly connecting plate, 702---Suction cup assembly line slideway, 703---Suction cup assembly ball-screw, 704---Suction cup assembly motor, 705---suction disc;
Comprise in Fig. 3～6: 601---driven unit, 6011---motor, 6012---ball-screw, 6013---bearing, 602---vacuum cup assembly, 6021---vacuum cup, 6022---sucker installing plate, 6023---line slideway, 6024---fixed head, 6025---cylinder, 603---installing plate, 604---line slideway assembly, 605---bracing frame;
Comprise at Fig. 7,8: 10---magazine assembly, 101---magazine base plate, 102---pole piece baffle plate, 103---fiber fixed frame, 104---jacking assembly, 1041---raising plate, 1042---lifting motor, 1043---U-shaped inductor;
Comprise at Fig. 9: 201---laterally slide track component, 202---lower slider plate, 203---longitudinally slide track component, 204---upper sliding plate, 205---vertical slide rail assembly, 206---travelling carriage, 207---support, 208---laterally promote cylinder, 209---longitudinally promoting cylinder, 2010---first vertical cylinder that promotes, 2011---the second vertical cylinder that promotes, 2012---finger fixed head, 2013---finger;
Comprise at Figure 10: 301---longitudinally slide track component, 302---lower slider plate, 303---laterally slide track component, 304---upper sliding plate, 305---vertical slide rail assembly, 306---travelling carriage, 307---support, 308---longitudinally promote cylinder, 309---laterally promoting cylinder, 3010---first vertical cylinder that promotes, 3011---the second vertical cylinder that promotes, 3012---finger fixed head, 3013---finger;
Comprise at Figure 11: 8---hairbrush assembly, 81---rolling hairbrush, 82---synchronizing wheel and belt, 83---stepper motor, 84---connecting plate;
Comprise at Figure 12: 401---support, 402---assembly cover, 403---travelling carriage, 404---slide track component, 405---branching block, 406---exhaust column, 407---the first cylinder, 408---the second cylinder;
Comprise at Figure 13: 51---support, 52---gripper shoe, 531---the first rotating machine arm, 532---the second rotating machine arm, 54---servomotor, 55---Timing Belt;
Comprise at Figure 14: 501---sucker installing plate, 502---sliding panel, 503---slide track component, 504---fixed head, 505---rotating shaft, 506---bearing block, 507---synchronizing wheel, 508---vacuum branching block, 509---cylinder, 5010---vacuum cup;
Pole piece---9.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Please refer to Fig. 1～14, full-automatic battery pole piece powder-brushing machine of the present invention, comprises two groups of material loading assemblies, four groups of horizontal hairbrush assemblies, four groups of perpendicular hairbrush assemblies, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out pole piece the rotation turn-over assembly of 180 degree upsets.As shown in Figure 1, two groups of material loading assemblies are respectively the first material loading assembly 111, the second material loading assemblies 112; Four groups of horizontal hairbrush assemblies are respectively the first horizontal hairbrush assembly 21 and the 3rd horizontal hairbrush assembly 23 for pole piece one side and both sides being carried out to horizontal brush dust, for pole piece another side and both sides being carried out to the second horizontal hairbrush assembly 22 and the 4th horizontal hairbrush assembly 24 of horizontal brush dust; Four groups of perpendicular hairbrush assemblies are respectively the first perpendicular hairbrush assembly 31 and the 3rd perpendicular hairbrush assembly 33 for pole piece one side and both sides being carried out to longitudinal brush dust, for pole piece another side and both sides being carried out to the second perpendicular hairbrush assembly 32 and the 4th perpendicular hairbrush assembly 34 of longitudinal brush dust; Four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly 41 and the 3rd air blowing dedusting assembly 43 for dedusting that pole piece one side is blown, for the second air blowing dedusting assembly 42 and the 4th air blowing dedusting assembly 44 of dedusting that pole piece another side is blown; Two groups of blanking assemblies are respectively the first blanking assembly 121, the second blanking assemblies 122; Two groups of rotation turn-over assemblies are respectively the first rotation turn-over assembly 51, the second rotation turn-over assemblies 52; The first material loading assembly 111, the first horizontal hairbrush assembly 21, the first perpendicular hairbrush assembly 31, the first air blowing dedusting assembly 41, the first rotation turn-over assembly 51, the second horizontal hairbrush assembly 22, the second perpendicular hairbrush assembly 32, the second air blowing dedusting assembly 42, the first blanking assembly 121 successively arrange successively, form left brush dust line 100; So the priority operation of the left brush dust line 100 of the present invention is: material loading, pole piece one side and both sides are carried out to horizontal brush dust, pole piece one side and both sides are carried out to longitudinal brush dust, to the dedusting of blowing of pole piece one side, pole piece is carried out to 180 degree upsets, pole piece another side and both sides are carried out to horizontal brush dust, pole piece another side and both sides are carried out to longitudinal brush dust, to the dedusting of blowing of pole piece another side, blanking.And the second material loading assembly 112, the 3rd horizontal hairbrush assembly 23, the 3rd perpendicular hairbrush assembly 33, the 3rd air blowing dedusting assembly 43, the second rotation turn-over assembly 52, the 4th horizontal hairbrush assembly 24, the 4th perpendicular hairbrush assembly 34, the 4th air blowing dedusting assembly 44, the second blanking assembly 122 successively arrange successively, form right brush dust line 200; In like manner, the priority operation of the right brush dust line 200 of the present invention is also: material loading, pole piece one side and both sides are carried out to horizontal brush dust, pole piece one side and both sides are carried out to longitudinal brush dust, to the dedusting of blowing of pole piece one side, pole piece is carried out to 180 degree upsets, pole piece another side and both sides are carried out to horizontal brush dust, pole piece another side and both sides are carried out to longitudinal brush dust, to the dedusting of blowing of pole piece another side, blanking.Wherein, full-automatic battery pole piece powder-brushing machine of the present invention also comprises the connecting gear for pole piece is transmitted between each assembly.
Preferably, as shown in Figure 1, connecting gear of the present invention comprises four groups of Suction cup assemblies for pole piece is moved left and right, two groups of carrying manipulator assemblies for pole piece is moved forward and backward.Four groups of Suction cup assemblies are respectively the first Suction cup assembly 71, the second Suction cup assembly 72, the three Suction cup assembly 73, the four Suction cup assemblies 74; The first Suction cup assembly 71 is installed on the front portion of left brush dust line 100, and the second Suction cup assembly 72 is installed on the rear portion of left brush dust line 100, and the 3rd Suction cup assembly 73 is installed on the front portion of right brush dust line 200, and the 4th Suction cup assembly 74 is installed on the rear portion of right brush dust line 200.Two groups of carrying manipulator assemblies are respectively the first carrying manipulator assembly 61, the second carrying manipulator assemblies 62; The first carrying manipulator assembly 61 is installed between the front portion of left brush dust line 100 and the front portion of right brush dust line 200, and the second carrying manipulator assembly 62 is installed between the rear portion of left brush dust line 100 and the rear portion of right brush dust line 200.The benefit of this connecting gear is, makes left brush dust line 100 can share two groups of carrying manipulator assemblies with right brush dust line 200, thus simplified structure, saving resource.
Specifically, as shown in Figure 2, Suction cup assembly comprises Suction cup assembly connecting plate 701, two Suction cup assembly line slideways 702, Suction cup assembly ball-screw 703, Suction cup assembly motor 704; On Suction cup assembly connecting plate 701, be fixed with four suction discs 705 that are respectively used to corresponding horizontal hairbrush assembly, perpendicular hairbrush assembly, air blowing dedusting assembly, rotation turn-over assembly, Suction cup assembly connecting plate 701 can movably be installed on Suction cup assembly line slideway 702, and Suction cup assembly connecting plate 701 is in transmission connection by Suction cup assembly ball-screw 703 and Suction cup assembly motor 704.The operation principle of Suction cup assembly is: Suction cup assembly motor 704 drives Suction cup assembly connecting plate 701 to move along Suction cup assembly line slideway 702 by Suction cup assembly ball-screw 703, thereby drives four suction discs 705 to move left and right.Like this, make to be placed on the pole piece on suction disc 705, can be sent to the below of horizontal hairbrush assembly, perpendicular hairbrush assembly, air blowing dedusting assembly, rotation turn-over assembly.
As shown in Figure 3 and Figure 4, carrying manipulator assembly comprise driven unit 601, vacuum cup assembly 602, two installing plates 6023, two line slideway assemblies 604, for fixing bracing frame 605 is installed; Two line slideway assemblies 604 are arranged at respectively the both sides of bracing frame 605, installing plate 6023 can be installed on bracing frame 605 movably forward and backward by line slideway assembly 604, and installing plate 6023 is in transmission connection with driven unit 601, and installing plate 6023 is provided with four groups of vacuum cup assemblies 602.As shown in Figure 5, driven unit 601 comprises motor 6011, ball-screw 6012, bearing 6013, bearing 6013 is installed on one end of ball-screw 6012, and the other end of ball-screw 6012 and motor 6011 are in transmission connection, and installing plate 6023 is in transmission connection with ball-screw 6012.The operation principle of carrying manipulator assembly is: motor 6011 drives the installing plate 6023 of both sides to move along line slideway assembly 604 by ball-screw 6012, thereby drive totally eight groups of vacuum cup assemblies 602 on both sides to move forward and backward, to move forward and backward pole piece simultaneously.
As shown in Figure 6, vacuum cup assembly 602 comprise several vacuum cups 6021, for the sucker installing plate 6022, line slideway 6023 of vacuum cup 6021 is installed, for fixing fixed head 6024 is installed; Several vacuum cups 6021 are installed on the bottom of sucker installing plate 6022, sucker installing plate 6022 can slide up and down to be installed on fixed head 6024 by line slideway 6023, and fixed head 6024 is provided with the cylinder 6025 for driving sucker installing plate 6022 to move up and down.The operation principle of vacuum cup assembly 602 is: in the time that vacuum cup assembly 602 moves to correct position, cylinder 6025 drives sucker installing plate 6022 to decline or rise, with pick-and-place pole piece 9.
Therefore, the present invention is moved around and is realized the front and back transmission of pole piece by four groups of vacuum cup assemblies 602 front and back between four suction discs of the first material loading assembly 111 and the first Suction cup assembly 71 on first carrying manipulator assembly 61 left sides, in like manner, the transmission principle of four groups of vacuum cup assemblies 602 on four groups of vacuum cup assemblies 602 on first carrying manipulator assembly 61 the right, four groups of vacuum cup assemblies 602 on second carrying manipulator assembly 62 left sides, second carrying manipulator assembly 62 the right is all identical, is not repeating herein.Further, the pole piece that four suction discs of the first Suction cup assembly 71 of the present invention can be sent four groups of vacuum cup assemblies 602 on first carrying manipulator assembly 61 left sides here is toward moving left, correspondence is delivered to respectively the first horizontal hairbrush assembly 21, the first perpendicular hairbrush assembly 31, the first air blowing dedusting assembly 41, the first rotation turn-over assembly 51 front sides, realizing the left and right of pole piece transmits, in like manner, the transmission principle of the second Suction cup assembly 72, the 3rd Suction cup assembly 73, the 4th Suction cup assembly 74 is all identical, is not repeating herein.
Preferably, as shown in Figure 7, the first material loading assembly 111, the second material loading assembly 112, the first blanking assembly 121, the second blanking assembly 122 are provided with magazine assembly 10.Magazine assembly 10 comprises magazine base plate 101, four pole piece baffle plates 102, fiber fixed frame 103, for driving the jacking assembly 104 of magazine base plate 101 liftings, four pole piece baffle plates 102 respectively adjustable ground are installed on four limits of magazine base plate 101, and fiber fixed frame 103 is provided with the correlation optical fiber for induction pole sheet stack height; As shown in Figure 8, jacking assembly 104 comprises raising plate 1041, for driving the lifting motor 1042 of raising plate 1041 liftings, raising plate 1041 is arranged at the bottom of magazine base plate 101, and the bottom of raising plate 1041 is provided with the U-shaped inductor 1043 for controlling lifting motor 1042.The operation principle of magazine assembly 10 of the present invention is: be first adjusted to corresponding width and length according to four pole piece baffle plates 102 of large young pathbreaker of pole piece, to place pole piece, and correlation optical fiber can send to this signal the Programmable Logic Controller of PLC(full-automatic battery pole piece powder-brushing machine), then control lifting motor 1042 by PLC by U-shaped inductor 1043 and automatically magazine base plate 101 risen or drop to needed height.
It should be noted that, the structure of the first material loading assembly 111 of the present invention, the second material loading assembly 112, the first blanking assembly 121, the second blanking assembly 122 is all identical, wherein, the first material loading assembly 111, the second material loading assembly 112 are installed on a plate, and the first blanking assembly 121, the second blanking assembly 122 are installed on a plate.Be that material loading assembly is identical with the structure of blanking assembly, just electrical control difference, specifically, material loading assembly is to control magazine base plate to rise gradually and the convenient pole piece that captures, blanking assembly is to control magazine base plate decline gradually and conveniently put into pole piece.
Preferably, as shown in Figure 9, horizontal hairbrush assembly comprises that two groups of one group of hairbrush assemblies 8 in hairbrush assembly 8(Fig. 9 have concealed shell), laterally slide track component 201, lower slider plate 202, longitudinally slide track component 203, upper sliding plate 204, vertical slide rail assembly 205, travelling carriage 206, for fixing support 207 is installed; Two groups of hairbrush assemblies 8 can laterally be installed on lower slider plate 202 slidably by horizontal slide track component 201, lower slider plate 202 is fixed on the below of upper sliding plate 204, and upper sliding plate 204 can be installed on travelling carriage 206 with longitudinal sliding by longitudinal slide track component 203, travelling carriage 206 can vertically be installed on support 207 slidably by vertical slide rail assembly 205; Lower slider plate 202 is provided with the horizontal promotion cylinder 208 laterally sliding for promoting two groups of hairbrush assemblies 8, travelling carriage 206 is provided with the longitudinal promotion cylinder 209 for promoting upper sliding plate 204 longitudinal sliding motions, and support 207 is provided with for promoting vertical the first vertical cylinder 2010 that promotes sliding of travelling carriage 206; Support 207 is also provided with the second vertical vertical bottom that promotes cylinder 2011 of cylinder 2011, the second that promotes finger fixed head 2012 is installed, and finger fixed head 2012 is provided with the finger 2013 for pushing down pole piece.The advantage of horizontal hairbrush assembly maximum is, laterally, longitudinally, vertical direction all can move, object be exactly by the face of pole piece and the dust on both sides and burr remove.Its operation principle is: in the time that pole piece is sent to this station, first promotes to point fixed head 2012 by the second vertical promotion cylinder 2011 and press down, push down pole piece by pointing 2013; Then, promoted and made two groups of hairbrush assemblies 8 drop to specified altitude assignment by the first vertical cylinder 2010 that promotes, two groups of hairbrush assemblies 8 start High Rotation Speed; Then, make two groups of hairbrush assemblies 8 laterally move to outside by the edge, centre of pole piece by laterally promoting cylinder 208 to promote, brush away pole piece surface dust simultaneously, in the time that two groups of hairbrush assemblies 8 arrive the edge of pole piece, hairbrush assembly 8 continues rotation; Then, make two groups of hairbrush assemblies 8 longitudinally come and go on the both sides of pole piece respectively by longitudinally promoting cylinder 209 to promote mobile, thereby remove the burr on pole piece both sides; Then, hairbrush assembly 8 stops the rotation, and two groups of hairbrush assemblies 8 reset according to original path; Finally, the second vertical cylinder 2011 promotion finger fixed heads 2012 that promote rise, and make to point 2013 and unclamp pole piece.As shown in Figure 1, the structure of the first horizontal hairbrush assembly 21, the second horizontal hairbrush assembly 22, the 3rd horizontal hairbrush assembly 23, the 4th horizontal hairbrush assembly 24 is all identical, just position difference.
Preferably, as shown in figure 10, perpendicular hairbrush assembly comprise two groups of hairbrush assemblies 8, longitudinally slide track component 301, lower slider plate 302, laterally slide track component 303, upper sliding plate 304, vertical slide rail assembly 305, travelling carriage 306, for fixing support 307 is installed; Two groups of hairbrush assemblies 8 can be installed on lower slider plate 302 with longitudinal sliding by longitudinal slide track component 301, lower slider plate 302 is fixed on the below of upper sliding plate 304, and upper sliding plate 304 can laterally be installed on travelling carriage 306 slidably by horizontal slide track component 303, travelling carriage 306 can vertically be installed on support 307 slidably by vertical slide rail assembly 305; Lower slider plate 302 is provided with the longitudinal promotion cylinder 308 for promoting two groups of hairbrush assembly 8 longitudinal sliding motions, travelling carriage 306 is provided with the horizontal promotion cylinder 309 laterally sliding for promoting upper sliding plate 304, and support 307 is provided with for promoting vertical the first vertical cylinder 3010 that promotes sliding of travelling carriage 306; Support 307 is also provided with the second vertical vertical bottom that promotes cylinder 3011 of cylinder 3011, the second that promotes finger fixed head 3012 is installed, and finger fixed head 3012 is provided with the finger 3013 for pushing down pole piece.In like manner, the advantage of perpendicular hairbrush assembly maximum is also all can move in horizontal, longitudinal, vertical direction, and object is exactly by the face of pole piece and in addition, dust and the burr on both sides are removed.Its operation principle is: in the time that pole piece is sent to this station, first promotes to point fixed head 3012 by the second vertical promotion cylinder 3011 and press down, push down pole piece by pointing 3013; Then, promoted and made two groups of hairbrush assemblies 8 drop to specified altitude assignment by the first vertical cylinder 3010 that promotes, two groups of hairbrush assemblies 8 start High Rotation Speed; Then, by longitudinally promoting cylinder 308 to promote, two groups of hairbrush assemblies 8 are along the longitudinal movement to outside by the centre of pole piece, brush away pole piece surface dust simultaneously, in the time that two groups of hairbrush assemblies 8 arrive the edge of pole piece, hairbrush assembly 8 continues rotation; Then, make two groups of hairbrush assemblies 8 longitudinally come and go on the both sides of pole piece respectively by laterally promoting cylinder 309 to promote mobile, thereby remove the burr on the other both sides of pole piece; Then, hairbrush assembly 8 stops the rotation, and two groups of hairbrush assemblies 8 reset according to original path; Finally, the second vertical cylinder 3011 promotion finger fixed heads 3012 that promote rise, and make to point 3013 and unclamp pole piece.As shown in Figure 1, the structure of the first perpendicular hairbrush assembly 31, the second perpendicular hairbrush assembly 32, the 3rd perpendicular hairbrush assembly 33, the 4th perpendicular hairbrush assembly 34 is all identical, just position difference.
Preferably, as shown in figure 11, hairbrush assembly 8 comprises rolling hairbrush 81, synchronizing wheel and belt 82, stepper motor 83, connecting plate 84 for installing, and rolling hairbrush 81 is installed on connecting plate 84 bottoms, and stepper motor 83 is in transmission connection with rolling hairbrush 81 by synchronizing wheel and belt 82.The operation principle of hairbrush assembly 8 is: drive rolling hairbrush 81 to rotate by stepper motor 83 by synchronizing wheel and belt 82, thereby brush away dust and the burr of pole piece.Certainly all structures for this reason of the hairbrush assembly 8 in above-mentioned horizontal hairbrush assembly, perpendicular hairbrush assembly.
Preferably, as shown in figure 12, air blowing dedusting assembly comprises for fixing support 401, assembly cover 402, travelling carriage 403, slide track component 404, branching block 405, exhaust column 406 are installed; Assembly cover 402 is fixed on the bottom of travelling carriage 403, and travelling carriage 403 can be installed on support 401 up or down by slide track component 404, and support 401 is provided with the first cylinder 407 moving up and down for promoting travelling carriage 403; In assembly cover 402, be provided with the pressing plate for pushing down pole piece, the top of assembly cover 402 is provided with the second cylinder 408 for driving pressing plate to move up and down; In assembly cover 402, be provided with the valve that several matrixes are arranged, the valve that several matrixes are arranged is by the external high pressure draught of branching block 405, and assembly cover 402 is by the external air exhauster of exhaust column 406.The object of air blowing dedusting assembly is, pole piece is buckled in assembly, blows afloat dust and burr, then by high-power air exhauster, dust and burr are taken away by high pressure draught.Air blowing dedusting assembly operation principle of the present invention is: in the time that pole piece is sent to this station, is promoted and assembly cover 402 is moved down by the first cylinder 407, covering pole piece; Then, high pressure draught is inputted by branching block 405 and is forwarded the valve that several matrixes are arranged to, and ejection forms one air blast, blows afloat dust and burr in assembly cover 402, then by exhaust column 406, dust and burr is taken away.As shown in Figure 1, the structure of the first air blowing dedusting assembly 41, the second air blowing dedusting assembly 42, the 3rd air blowing dedusting assembly 43, the 4th air blowing dedusting assembly 44 is all identical, just position difference.
Preferably, as shown in figure 13, rotation turn-over assembly 5 comprise for fixing support 51 is installed, be installed on the gripper shoe 52 at support 51 tops, for pole piece is carried out 90 degree upsets two rotating machine arms, be respectively used to drive two servomotors 54, the Timing Belt 55 of two rotating machine arms rotations; Two rotating machine arms are respectively the first rotating machine arm 531 for pole piece being carried out to 90 degree upsets for the first time, for pole piece being carried out to the second rotating machine arm 532 of 90 degree upsets for the second time, the first rotating machine arm 531 is rotatably mounted in one side of gripper shoe 52, and the second rotating machine arm 532 is rotatably mounted in the another side of gripper shoe 52.The object that the present invention rotates turn-over assembly 5 is: when the first surface of pole piece is after the first rotary disc assembly 71 machines, just come this station and carry out turn-over, by the first rotating machine arm 531, pole piece is carried out to 90 degree upsets for the first time, now, the second rotating machine arm 532 also corresponding rotation is drawn pole piece, then returns by former action, and pole piece has been carried out 90 degree upsets for the second time by the second rotating machine arm 532, thereby pole piece has been carried out to 180 degree upsets, so that second face of processing pole piece.As shown in Figure 1, the structure of the first rotation turn-over assembly 51, the second rotation turn-over assembly 52 is all identical, just position difference.
As shown in figure 14, above-mentioned rotating machine arm comprises sucker installing plate 501, sliding panel 502, slide track component 503, fixed head 504, rotating shaft 505, bearing block 506, synchronizing wheel 507, vacuum branching block 508, sucker installing plate 501 is fixed on the bottom of sliding panel 502, sliding panel 502 is slidably mounted on fixed head 504 by slide track component 503, rotating shaft 505 is fixed on the rear side of fixed head 504, and rotating shaft 505 is rotatably mounted in gripper shoe by bearing block 506; Synchronizing wheel 507 is installed on rotating shaft 505, and servomotor 54 is in transmission connection by Timing Belt 55 and synchronizing wheel 507, fixed head 504 is provided with the cylinder 509 sliding for promoting sliding panel 502, the bottom of sucker installing plate 501 is provided with vacuum cup 5010, and vacuum cup 5010 is by the external air exhauster of vacuum branching block 508.Its operation principle is: promote to make sucker installing plate 501 stretch out or pack up by cylinder 509, vacuum cup 5010 by sucker installing plate 501 bottoms holds or decontrols pole piece 9, drive synchronizing wheel 507 to rotate by servomotor 54 by Timing Belt 55 rotating shaft 505 is rotated, rotate thereby realize.Certainly, the first rotating machine arm 531, the second rotating machine arm 532 structures are identical, just position difference.
Refer to Fig. 1, Figure 13 and Figure 14, the specific works principle that the present invention rotates turn-over assembly 5 is: in the time that pole piece 9 is sent to turn-over station, the first rotating machine arm 531 declines and holds pole piece 9; Then, the first rotating machine arm 532 risings reset; Then, the first rotating machine arm 531, toward inner side 90-degree rotation, carries out 90 degree upsets for the first time by pole piece 9, and meanwhile, the second rotating machine arm 532 is toward inner side 90-degree rotation; Then, the first rotating machine arm 531 stretches out toward inner side, and the second rotating machine arm 532 stretches out toward inner side simultaneously; Then, the first rotating machine arm 531 unclamps pole piece 9, and the second rotating machine arm 532 holds pole piece 9 simultaneously, realizes the transmission of pole piece 9; Then, the second rotating machine arm 532 is regained; Then, the second rotating machine arm 532 spinning reductions, carry out 90 degree upsets for the second time by pole piece 9; Then, the second rotating machine arm 532 declines, then unclamps pole piece 9, thereby pole piece 9 is put on next station, realizes 180 degree upsets of pole piece 9.
In sum, after left brush dust line 100 by full-automatic battery pole piece powder-brushing machine of the present invention or 200 processing of right brush dust line, can remove dust and the burr on pole piece two sides and four limits, and left brush dust line 100 and right brush dust line 200 can be worked simultaneously and be carried out brush dust, thereby production efficiency is improved exponentially.
It should be noted that, the burr processing on pole piece four limits in the middle of practice, the thing that Shi Ge production division is very thorny, the present invention also did a large amount of tests for this problem, therefrom sum up preferred plan: brushing after powder exactly, hairbrush assembly 8 is parked in both sides and continues rotation, then drives hairbrush assembly 8 front and back repeatedly to move around, thereby obstinate burr cannot be stopped over.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although the present invention has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; technical scheme of the present invention is modified or is equal to replacement, all belong to protection scope of the present invention.
Claims (6)
1. a full-automatic battery pole piece powder-brushing machine, is characterized in that: comprise two groups of material loading assemblies, four groups of horizontal hairbrush assemblies, four groups of perpendicular hairbrush assemblies, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out pole piece the rotation turn-over assembly of 180 degree upsets;
Described two groups of material loading assemblies are respectively the first material loading assembly, the second material loading assembly;
Described four groups of horizontal hairbrush assemblies are respectively the first horizontal hairbrush assembly and the 3rd horizontal hairbrush assembly for pole piece one side and both sides being carried out to horizontal brush dust, for pole piece another side and both sides being carried out to the second horizontal hairbrush assembly and the 4th horizontal hairbrush assembly of horizontal brush dust;
Described four groups of perpendicular hairbrush assemblies are respectively the first perpendicular hairbrush assembly and the 3rd perpendicular hairbrush assembly for pole piece one side and both sides being carried out to longitudinal brush dust, for pole piece another side and both sides being carried out to the second perpendicular hairbrush assembly and the 4th perpendicular hairbrush assembly of longitudinal brush dust;
Described four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly and the 3rd air blowing dedusting assembly for dedusting that pole piece one side is blown, for the second air blowing dedusting assembly and the 4th air blowing dedusting assembly of dedusting that pole piece another side is blown;
Described two groups of blanking assemblies are respectively the first blanking assembly, the second blanking assembly;
Described two groups of rotation turn-over assemblies are respectively the first rotation turn-over assembly, the second rotation turn-over assembly;
Described the first material loading assembly, the first horizontal hairbrush assembly, the first perpendicular hairbrush assembly, the first air blowing dedusting assembly, the first rotation turn-over assembly, the second horizontal hairbrush assembly, the second perpendicular hairbrush assembly, the second air blowing dedusting assembly, the first blanking assembly successively arrange successively, form left brush dust line;
Described the second material loading assembly, the 3rd horizontal hairbrush assembly, the 3rd perpendicular hairbrush assembly, the 3rd air blowing dedusting assembly, the second rotation turn-over assembly, the 4th horizontal hairbrush assembly, the 4th perpendicular hairbrush assembly, the 4th air blowing dedusting assembly, the second blanking assembly successively arrange successively, form right brush dust line;
Described full-automatic battery pole piece powder-brushing machine also comprises the connecting gear for pole piece is transmitted between each assembly.
2. full-automatic battery pole piece powder-brushing machine according to claim 1, is characterized in that: described connecting gear comprises four groups of Suction cup assemblies for pole piece is moved left and right, two groups of carrying manipulator assemblies for pole piece is moved forward and backward;
Described four groups of Suction cup assemblies are respectively the first Suction cup assembly, the second Suction cup assembly, the 3rd Suction cup assembly, the 4th Suction cup assembly; Described the first Suction cup assembly is installed on the front portion of described left brush dust line, described the second Suction cup assembly is installed on the rear portion of described left brush dust line, described the 3rd Suction cup assembly is installed on the front portion of described right brush dust line, and described the 4th Suction cup assembly is installed on the rear portion of described right brush dust line;
Described two groups of carrying manipulator assemblies are respectively the first carrying manipulator assembly, the second carrying manipulator assembly; Described the first carrying manipulator assembly is installed between the front portion of described left brush dust line and the front portion of right brush dust line, and described the second carrying manipulator assembly is installed between the rear portion of described left brush dust line and the rear portion of right brush dust line.
3. full-automatic battery pole piece powder-brushing machine according to claim 2, is characterized in that: described Suction cup assembly comprises Suction cup assembly connecting plate, two Suction cup assembly line slideways, Suction cup assembly ball-screw, Suction cup assembly motor;
On described Suction cup assembly connecting plate, be fixed with four suction discs that are respectively used to corresponding horizontal hairbrush assembly, perpendicular hairbrush assembly, air blowing dedusting assembly, rotation turn-over assembly, described Suction cup assembly connecting plate can movably be installed on Suction cup assembly line slideway, and Suction cup assembly connecting plate is connected with Suction cup assembly motor-driven by Suction cup assembly ball-screw.
4. full-automatic battery pole piece powder-brushing machine according to claim 3, is characterized in that: described carrying manipulator assembly comprises driven unit, vacuum cup assembly, two installing plates, two line slideway assemblies, for fixing bracing frame is installed;
Described two line slideway assemblies are arranged at respectively the both sides of bracing frame, and described installing plate can be installed on bracing frame movably forward and backward by line slideway assembly, and installing plate and driven unit be in transmission connection, described installing plate be provided with four groups described in vacuum cup assembly;
Described driven unit comprises motor, ball-screw, bearing, and described bearing is installed on one end of ball-screw, and the other end of described ball-screw is connected with motor-driven, and described installing plate is connected with ball-screw-transmission.
5. full-automatic battery pole piece powder-brushing machine according to claim 4, is characterized in that: described vacuum cup assembly comprises several vacuum cups, for the sucker installing plate, line slideway of described vacuum cup is installed, for fixing fixed head is installed;
Described several vacuum cups are installed on the bottom of sucker installing plate, and described sucker installing plate can slide up and down to be installed on fixed head by line slideway, and described fixed head is provided with the cylinder for driving sucker installing plate to move up and down.
6. according to the full-automatic battery pole piece powder-brushing machine described in claim 1 to 5 any one, it is characterized in that: described the first material loading assembly, the second material loading assembly, the first blanking assembly, the second blanking assembly are provided with magazine assembly;
Described magazine assembly comprises magazine base plate, four pole piece baffle plates, fiber fixed frame, for driving the jacking assembly of described magazine base plate lifting, described four pole piece baffle plates respectively adjustable ground are installed on four limits of magazine base plate, and described fiber fixed frame is provided with the correlation optical fiber for induction pole sheet stack height; Described jacking assembly comprises raising plate, for driving the lifting motor of described raising plate lifting, described raising plate is arranged at the bottom of described magazine base plate, and the bottom of described raising plate is provided with the U-shaped inductor for controlling described lifting motor.
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| CN201410019211.XA CN103785634B (en) | 2014-01-15 | 2014-01-15 | A kind of full-automatic battery pole piece powder-brushing machine |
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| CN201410019211.XA CN103785634B (en) | 2014-01-15 | 2014-01-15 | A kind of full-automatic battery pole piece powder-brushing machine |
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| CN103785634A true CN103785634A (en) | 2014-05-14 |
| CN103785634B CN103785634B (en) | 2016-02-10 |
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| CN105458887A (en) * | 2015-12-25 | 2016-04-06 | 苏州达力客自动化科技有限公司 | Reciprocating polishing device for battery pole pieces |
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| CN106111571A (en) * | 2016-08-31 | 2016-11-16 | 珠海华冠科技股份有限公司 | Pole piece automatic brushing machine structure |
| CN106548861A (en) * | 2016-12-07 | 2017-03-29 | 济宁科顺电子科技有限公司 | A kind of automatic brush dust trimming frame apparatus of chip inductor |
| CN109622445A (en) * | 2018-12-25 | 2019-04-16 | 深圳市点金科技有限公司 | A kind of automatic brush dust equipment of pole piece |
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| CN105458887B (en) * | 2015-12-25 | 2017-07-21 | 苏州达力客自动化科技有限公司 | A kind of reciprocal sanding apparatus of battery pole piece |
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| CN106548861A (en) * | 2016-12-07 | 2017-03-29 | 济宁科顺电子科技有限公司 | A kind of automatic brush dust trimming frame apparatus of chip inductor |
| CN109622445A (en) * | 2018-12-25 | 2019-04-16 | 深圳市点金科技有限公司 | A kind of automatic brush dust equipment of pole piece |
| CN115259718A (en) * | 2022-08-03 | 2022-11-01 | 南京火龙卡建筑材料科技有限公司 | Preparation process of green recycled concrete |
| CN115259718B (en) * | 2022-08-03 | 2023-05-05 | 禹城市金德建材有限公司 | Preparation process of green recycled concrete |
| CN117962205A (en) * | 2024-04-01 | 2024-05-03 | 江苏长禾胶囊有限公司 | Cleaning mechanism for head of capsule dipping machine for capsule preparation |
| CN117962205B (en) * | 2024-04-01 | 2024-06-11 | 江苏长禾胶囊有限公司 | Cleaning mechanism for head of capsule dipping machine for capsule preparation |
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