CN102240947A - Lead-acid battery polar plate scrubbing machine - Google Patents
Lead-acid battery polar plate scrubbing machine Download PDFInfo
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- CN102240947A CN102240947A CN2011101034444A CN201110103444A CN102240947A CN 102240947 A CN102240947 A CN 102240947A CN 2011101034444 A CN2011101034444 A CN 2011101034444A CN 201110103444 A CN201110103444 A CN 201110103444A CN 102240947 A CN102240947 A CN 102240947A
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- brush
- bowl
- acid battery
- lead
- anchor clamps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a lead-acid battery polar plate scrubbing machine which comprises a machine body, a clamp chain system and a brush system, wherein the clamp chain system is arranged at the upper part of the machine body, the brush system is arranged at the middle part of the clamp chain system, the clamp chain system comprises a main motor, a driving chain wheel, a tensioning chain wheel and a main chain, the driving chain wheel is driven by the main motor, a plurality of clamps are arranged on the main chain, the brush system comprises bowl-shaped brushes arranged oppositely, and the bowl-shaped brushes are driven by a bowl-shaped brush motor. By adopting the technical scheme, the machine disclosed by the invention can perform automatic scrubbing on side frames of positive and negative polar plates of a lead-acid battery, the scrubbing effect is good, the quality is stable, and the manpower is saved; and the machine is simple, convenient and reliable to operate.
Description
Technical field
The present invention relates to a kind of lead-acid battery plate brushing machine.
Background technology
Current, at the polar plate of lead acid storage battery production field, to the brushing of positive/negative plate frame, the basic employing manually handed pole plate, on sander, brush sheet, sander is turned round continuously by wire brush of driven by motor, leaves a square hole on the work top, makes wire brush expose a part of bristle, the operator grasps 5-10 sheet pole plate at every turn, the pole plate frame is leaned against brushing on the brush,, brushed up to four limits Yi Bian good the turning 90 degrees of brush brushed another side again.The inefficiency of this brush blade technolgy, dust pollution is bigger, and it is many to take manpower, and quality conformance is poor.
Summary of the invention
Technical problem to be solved by this invention provides a kind of lead-acid battery plate brushing machine, and this equipment is realized the automation brushing to lead-acid accumulator positive/negative plate frame, the effective and steady quality of brush sheet.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: lead-acid battery plate brushing machine, comprise fuselage, Fixture chain system, brush system, described Fixture chain system is located at the top of described fuselage, described brush system is located at the middle part of described Fixture chain system, described Fixture chain system comprises main motor, drive sprocket, tightener sprocket, main chain bar, described drive sprocket is by described main motor-driven, described main chain bar is provided with some anchor clamps, described brush system comprises the bowl-type brush that is oppositely arranged, and described bowl-type brush is by bowl brush motor-driven.
As preferably, also comprise the anchor clamps hold-down mechanism, described anchor clamps hold-down mechanism is located at the top of described brush system, described anchor clamps hold-down mechanism comprises V-belt, driving pulley, tensioning pulley, spring floating formula V-belt guide rail, described driving pulley is driven by transmission mechanism by described drive sprocket, described spring floating formula V-belt guide rail comprises fixed mount, spring and guide rail, described spring is fixed on the described fixed mount, described guide rail is fixed in the end of described spring, so that the pole plate on anchor clamps and the anchor clamps enters before the brush zone is compacted.
As preferably, also comprise the environmental protection dust-precipitating system, described environmental protection dust-precipitating system comprises a guard shield that surrounds described fuselage, described guard shield is provided with feeding port at the front end of described brush system, be provided with the brush back collects mouthful in the rear end of described brush system, described guard shield is provided with the main air mouth of pipe above described brush system, so that totally-enclosed brushing reduces the pollution of dust to operating personnel and operating environment.
As preferably, described brush system comprises four pairs of bowl-types brushes that are oppositely arranged, to realize a pair of brushing that does not have the long margin frame of lug to pole plate.
As preferably, described bowl brush motor is located on the motor cabinet slide unit, the amount of feeding before and after can regulating by screw mandrel.
As preferably, described brush system comprises six bowl-types brushes, and per three bowl-types brush is one group, and promptly described fuselage one side is two bowl-types brushes of upper and lower settings, and opposite side be a bowl-type brush that is provided with separately, with realization to the limit, lug place of pole plate and the brushing of opposite side.
As preferably, two bowl-types brushes of upper and lower settings are located at respectively on two bent plates, are fixed with linear bearing respectively on two bent plates, and described linear bearing is sheathed on the line slideway, can carry out upper-lower position to brush by screw mandrel and regulate.
The present invention is owing to adopted technique scheme, and this equipment is realized the automation brushing to lead-acid accumulator positive/negative plate frame, and the effective and steady quality of brush sheet reduces manpower and takies, and equipment is simple to operate, convenient, reliable.
Description of drawings
Fig. 1 is the structural representation of lead-acid battery plate brushing machine embodiment one of the present invention.
Fig. 2 is the structural representation of the brush system of embodiment one.
Fig. 3 is the structural representation of the brush system of embodiment two.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is the left view of Fig. 3.
Fig. 6 is the structural representation of anchor clamps hold-down mechanism.
Fig. 7 is the structural representation of environmental protection laying dust system.
Fig. 8 is the apparatus and process schematic layout pattern that adopts lead-acid battery plate brushing machine of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is further described.
Figure 1 shows that lead-acid battery plate brushing machine of the present invention, comprise fuselage 1, Fixture chain system 2, brush system 3, described Fixture chain system 2 is located at the top of described fuselage 1, described brush system 3 is located at the middle part of described Fixture chain system 2, described Fixture chain system 2 comprises main motor 21, drive sprocket 22, tightener sprocket 23, main chain bar 24, described drive sprocket 22 is driven by described main motor 21, described main chain bar 24 is provided with some anchor clamps 25, described brush system 3 comprises the bowl-type brush 31 that is oppositely arranged, and described bowl-type brush 31 is driven by bowl brush motor 32.The front end of described brush system 3 is provided with guiding mechanism 26.Main chain bar 24 drives to fill waits that the anchor clamps 25 of brushing pole plate pass through guiding mechanisms 26 the pole plate marshalling, enters the anchor clamps hold-down mechanism via the anchor clamps guide rail, and the compacted mechanism in anchor clamps top V-belt 41 compresses simultaneously, and operation enters the brushing working region of brush system 3.
As shown in Figure 2, described brush system 3 comprises four pairs of bowl-types brushes 31 that are oppositely arranged, and every bowl-type brush is driven by a bowl brush motor 32.Described bowl brush motor 32 is located on the motor cabinet slide unit 33, the amount of feeding before and after can regulating by screw mandrel.
To shown in Figure 5, described brush system 3 comprises six bowl-types brushes 31 as Fig. 3, and per three bowl-types brush 31 is one group, and promptly described fuselage 1 one sides are two bowl-types brushes 31 of upper and lower settings, and opposite side be that a bowl-type that is provided with separately brushes 31.Two bowl-type brushes 31 of upper and lower settings are located at respectively on two bent plates 34, are fixed with linear bearing 35 respectively on two bent plates 34, and described linear bearing 35 is sheathed on the line slideway 36, can carry out upper-lower position to brush by screw mandrel and regulate.
Vee-pulley on the bowl brush motor shaft 321 of bowl brush motor 32 drives the vee-pulley on the bowl brush axle 311 through the V-belt, rotate thereby drive bowl brush axle 311.
As shown in Figure 6, also comprise the anchor clamps hold-down mechanism, described anchor clamps hold-down mechanism is located at the top of described brush system 3, described anchor clamps hold-down mechanism comprises V-belt 41, driving pulley 42, tensioning pulley 43, spring floating formula V-belt guide rail 44, described driving pulley 42 is driven by transmission mechanism by described drive sprocket 22, described spring floating formula V-belt guide rail 44 comprises fixed mount 441, spring 442 and guide rail 443, described spring 442 is fixed on the described fixed mount 441, and described guide rail 443 is fixed in the end of described spring 442.The driving pulley 42 of anchor clamps hold-down mechanism obtains rotatory force by transmission mechanism from drive sprocket 22, drive V-belt 41 and 24 synchronous operations of main chain bar, pole plate on anchor clamps 25 that enter the brush system and the anchor clamps is compressed, make pole plate cut and keep stable in the process at brush system brush.
V-belt and the anchor clamps hold-down mechanism that constitutes with the belt wheel group, purpose is the pole plate on compressing fixture and the anchor clamps, makes it to stablize into brush brushing zone.Hold-down mechanism compresses anchor clamps (together with the pole plate on the anchor clamps) before anchor clamps enter the brushing zone, the anchor clamps top is the V-belt of hold-down mechanism, the bottom is the main chain bar, V-belt, anchor clamps (containing pole plate) and the synchronous operation of main chain bar are by the brushing zone, after the brushing, anchor clamps are left in the V-belt, pole plate unclamps, and the main chain bar drives anchor clamps and moves on, and reaches pole plate at last and collects station.
As shown in Figure 7, also comprise the environmental protection dust-precipitating system, described environmental protection dust-precipitating system comprises a guard shield 50 that surrounds described fuselage 1, described guard shield 50 is provided with feeding port 51 at the front end of described brush system 3, be provided with the brush back in the rear end of described brush system 3 and collect mouthfuls 52, described guard shield 50 is provided with the main air mouth of pipe 53 above described brush system 3.The environmental protection dust-precipitating system is made by stainless steel square tube and corrosion resistant plate, and fuselage 1, Fixture chain system 2 and brush system 3 complete closed inside, top and environmental protection air channel are connected, and the dust that equipment is produced siphons away.
The figure of process layout as shown in Figure 8, the lead-acid battery plate brushing machine of embodiment one is as 1# equipment 7, the lead-acid battery plate brushing machine of embodiment two is as 2# equipment 8, operator of 1# equipment 7 front ends piles up pole plate on anchor clamps, pole plate is packed into behind the anchor clamps, entered the brush district by the drive of main chain bar, anchor clamps compacted system before the brush zone compresses, by the brush zone brushing of brush system, a cover brush system is two sides of brushing simultaneously under the main chain bar drives for compacted anchor clamps and pole plate.The operator in 1# equipment 7 rear ends takes out the good pole plate of brush from anchor clamps, the 90 ° of anchor clamps of putting into 2# equipment 8 that overturn are finished two minor face frames (one of them lug frame) brushing at 2# equipment.2# equipment 8 terminal operators take the pole plate that brushing finishes away, put into the pole plate case.Finish the brushing of four faces by two cover brush systems of 1# equipment and 2# equipment.The a pair of long margin frame that does not have lug of 1# equipment brush pole plate.2# equipment brush pole plate limit, lug place and opposite side.
Claims (7)
1. lead-acid battery plate brushing machine, it is characterized in that: comprise fuselage (1), Fixture chain system (2), brush system (3), described Fixture chain system (2) is located at the top of described fuselage (1), described brush system (3) is located at the middle part of described Fixture chain system (2), described Fixture chain system (2) comprises main motor (21), drive sprocket (22), tightener sprocket (23), main chain bar (24), described drive sprocket (22) is driven by described main motor (21), described main chain bar (24) is provided with some anchor clamps (25), described brush system (3) comprises the bowl-type brush (31) that is oppositely arranged, and described bowl-type brush (31) is driven by bowl brush motor (32).
2. according to the described lead-acid battery plate brushing machine of claim 1, it is characterized in that: also comprise the anchor clamps hold-down mechanism, described anchor clamps hold-down mechanism is located at the top of described brush system (3), described anchor clamps hold-down mechanism comprises V-belt (41), driving pulley (42), tensioning pulley (43), spring floating formula V-belt guide rail (44), described driving pulley (42) is driven by transmission mechanism by described drive sprocket (22), described spring floating formula V-belt guide rail (44) comprises fixed mount (441), spring (442) and guide rail (443), described spring (442) is fixed on the described fixed mount (441), and described guide rail (443) is fixed in the end of described spring (442).
3. according to the described lead-acid battery plate brushing machine of claim 1, it is characterized in that: also comprise the environmental protection dust-precipitating system, described environmental protection dust-precipitating system comprises a guard shield (50) that surrounds described fuselage (1), described guard shield (50) is provided with feeding port (51) at the front end of described brush system (3), be provided with the brush back in the rear end of described brush system (3) and collect mouthful (52), described guard shield (50) is provided with the main air mouth of pipe (53) in the top of described brush system (3).
4. according to the described lead-acid battery plate brushing machine of claim 1, it is characterized in that: described brush system (3) comprises the four pairs of bowl-type brushes (31) that are oppositely arranged.
5. according to the described lead-acid battery plate brushing machine of claim 4, it is characterized in that: described bowl brush motor (32) is located on the motor cabinet slide unit (33).
6. according to the described lead-acid battery plate brushing machine of claim 1, it is characterized in that: described brush system (3) comprises six bowl-type brushes (31), per three bowl-types brushes (31) are one group, be that described fuselage (1) one side is two bowl-type brushes (31) of upper and lower settings, opposite side is a bowl-type brush (31) that is provided with separately.
7. according to the described lead-acid battery plate brushing machine of claim 6, it is characterized in that: two bowl-type brushes (31) of upper and lower settings are located at respectively on two bent plates (34), be fixed with linear bearing (35) on two bent plates (34) respectively, described linear bearing (35) is sheathed on the line slideway (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101034444A CN102240947B (en) | 2011-04-25 | 2011-04-25 | Lead-acid battery polar plate scrubbing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101034444A CN102240947B (en) | 2011-04-25 | 2011-04-25 | Lead-acid battery polar plate scrubbing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102240947A true CN102240947A (en) | 2011-11-16 |
| CN102240947B CN102240947B (en) | 2013-03-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101034444A Expired - Fee Related CN102240947B (en) | 2011-04-25 | 2011-04-25 | Lead-acid battery polar plate scrubbing machine |
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| CN (1) | CN102240947B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438159A (en) * | 2014-10-14 | 2015-03-25 | 长兴玖佳机械科技有限公司 | Novel cup brush device |
| CN106111434A (en) * | 2016-08-30 | 2016-11-16 | 常州普莱德新能源电池科技有限公司 | A kind of side plate glue spreading apparatus |
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|---|---|---|---|---|
| JPS58119158A (en) * | 1982-01-07 | 1983-07-15 | Matsushita Electric Ind Co Ltd | Work device for plate of lead acid battery |
| CN2432685Y (en) * | 2000-07-26 | 2001-05-30 | 温海泉 | Full-automatic ear-cutting and ear-brushing machine for accumulator plate |
| US20010029663A1 (en) * | 2000-02-11 | 2001-10-18 | Redden Galen H. | In-line lug brushing assembly |
| JP2002008640A (en) * | 2000-06-23 | 2002-01-11 | Matsushita Electric Ind Co Ltd | Method for manufacturing battery electrode plate, and battery |
| CN1805176A (en) * | 2005-11-24 | 2006-07-19 | 常州工业技术学院机电研究所 | Processing technique and equipment for electrode lugs on accumulator plates |
| CN101098001A (en) * | 2007-07-18 | 2008-01-02 | 张家港市金帆电源有限公司 | Ear-brushing device |
| CN201404929Y (en) * | 2009-04-16 | 2010-02-17 | 浙江天能电池有限公司 | Device for brushing off active substances at tabs of accumulator plate |
| CN101800313A (en) * | 2010-03-19 | 2010-08-11 | 超威电源有限公司 | Lead-acid battery plate brushing machine |
| CN202045049U (en) * | 2011-04-25 | 2011-11-23 | 江西新威动力能源科技有限公司 | Lead-acid storage battery plate brushing machine |
-
2011
- 2011-04-25 CN CN2011101034444A patent/CN102240947B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58119158A (en) * | 1982-01-07 | 1983-07-15 | Matsushita Electric Ind Co Ltd | Work device for plate of lead acid battery |
| US20010029663A1 (en) * | 2000-02-11 | 2001-10-18 | Redden Galen H. | In-line lug brushing assembly |
| JP2002008640A (en) * | 2000-06-23 | 2002-01-11 | Matsushita Electric Ind Co Ltd | Method for manufacturing battery electrode plate, and battery |
| CN2432685Y (en) * | 2000-07-26 | 2001-05-30 | 温海泉 | Full-automatic ear-cutting and ear-brushing machine for accumulator plate |
| CN1805176A (en) * | 2005-11-24 | 2006-07-19 | 常州工业技术学院机电研究所 | Processing technique and equipment for electrode lugs on accumulator plates |
| CN101098001A (en) * | 2007-07-18 | 2008-01-02 | 张家港市金帆电源有限公司 | Ear-brushing device |
| CN201404929Y (en) * | 2009-04-16 | 2010-02-17 | 浙江天能电池有限公司 | Device for brushing off active substances at tabs of accumulator plate |
| CN101800313A (en) * | 2010-03-19 | 2010-08-11 | 超威电源有限公司 | Lead-acid battery plate brushing machine |
| CN202045049U (en) * | 2011-04-25 | 2011-11-23 | 江西新威动力能源科技有限公司 | Lead-acid storage battery plate brushing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438159A (en) * | 2014-10-14 | 2015-03-25 | 长兴玖佳机械科技有限公司 | Novel cup brush device |
| CN106111434A (en) * | 2016-08-30 | 2016-11-16 | 常州普莱德新能源电池科技有限公司 | A kind of side plate glue spreading apparatus |
| CN106111434B (en) * | 2016-08-30 | 2018-09-11 | 常州普莱德新能源电池科技有限公司 | A kind of side plate glue spreading apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102240947B (en) | 2013-03-06 |
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Effective date of registration: 20160826 Address after: 313100 No. 158 Chen Wang Road, Changxing County economic and Technological Development Zone, Zhejiang, China Patentee after: ZHEJIANG DOULAN INTELLIGENT EQUIPMENT CO., LTD. Address before: 336400 Jiangxi city of Yichun province Shanggao County Development Zone, 5 floor Patentee before: Jiangxi Xinwei Power Energy Technology Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20200425 |
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| CF01 | Termination of patent right due to non-payment of annual fee |