CN103785634B - A kind of full-automatic battery pole piece powder-brushing machine - Google Patents
A kind of full-automatic battery pole piece powder-brushing machine Download PDFInfo
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- CN103785634B CN103785634B CN201410019211.XA CN201410019211A CN103785634B CN 103785634 B CN103785634 B CN 103785634B CN 201410019211 A CN201410019211 A CN 201410019211A CN 103785634 B CN103785634 B CN 103785634B
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- 239000000428 dust Substances 0.000 claims abstract description 76
- 230000000712 assembly Effects 0.000 claims abstract description 68
- 238000000429 assembly Methods 0.000 claims abstract description 68
- 238000007664 blowing Methods 0.000 claims abstract description 64
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000001737 promoting effect Effects 0.000 description 18
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
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- Cleaning In General (AREA)
Abstract
The present invention relates to battery production equipment technical field, particularly relate to a kind of full-automatic battery pole piece powder-brushing machine.Wherein, first loading assemblies of the present invention, the first horizontal brush member, the first perpendicular brush member, the first air blowing dedusting assembly, first rotate turn-over assembly, the second horizontal brush member, the second perpendicular brush member, the second air blowing dedusting assembly, the successively setting successively of the first blanking assembly, form left brush dust line; Second loading assemblies, the 3rd horizontal brush member, the 3rd perpendicular brush member, the 3rd air blowing dedusting assembly, second rotate turn-over assembly, the 4th horizontal brush member, the 4th perpendicular brush member, the 4th air blowing dedusting assembly, the successively setting successively of the second blanking assembly, form right brush dust line; And the dust on the two sides of pole piece and four limits or burr all can be removed totally by left brush dust line, right brush dust line automatically automatically, thus production efficiency can be improved exponentially.
Description
Technical field
The present invention relates to battery production equipment technical field, particularly relate to a kind of full-automatic battery pole piece powder-brushing machine.
Background technology
At present, in electrokinetic cell manufacture process, there is the operation that very important, for film-making, the principle of film-making is exactly: adopt cutter to cut coated coiled strip shape as required, have coming off in various degree cutting the coating be coated with on metal foil in the middle of process, if and these granules come off are brought to inside next process bag to battery, will make a big impact to the service life of battery use safety afterwards and battery, such as micro-short circuit causes reduce the service life of battery, even can cause short circuit thus accelerate the heating of battery and produce blast.Therefore, after film-making operation, require that dust or burr must not be left in the surface of the pole piece of battery (make a comment or criticism pole piece and negative plate) and four limits, so need to clean the dust on pole piece and four limits or burr, i.e. brush dust.
So, some producer have devised full-automatic powder-brushing machine, such as: the Chinese Patent Application No. of applying for before the applicant is the patent of invention of 201310567084.2, it discloses a kind of full-automatic powder-brushing machine, but, this full-automatic powder-brushing machine still needs to improve, to enhance productivity further.
Summary of the invention
The object of the invention is to provide a kind of full-automatic battery pole piece powder-brushing machine making production efficiency higher for the deficiencies in the prior art.
To achieve these goals, the invention provides a kind of full-automatic battery pole piece powder-brushing machine, comprise two groups of loading assemblies, four groups of horizontal brush member, four groups are erected brush member, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out the rotation turn-over assembly of 180 degree of upsets by pole piece;
Described two groups of loading assemblies are respectively the first loading assemblies, the second loading assemblies;
Described four groups of horizontal brush member are respectively the first horizontal brush member and the 3rd horizontal brush member for carrying out horizontal brush dust to pole piece one side and both sides, for carrying out the second horizontal brush member and the 4th horizontal brush member of horizontal brush dust to pole piece another side and both sides;
Described four groups are erected brush member and are respectively the first perpendicular brush member for carrying out longitudinal brush dust to pole piece one side and both sides and the 3rd perpendicular brush member, for carrying out longitudinal brush dust to pole piece another side and both sides second perpendicular brush member and the 4th perpendicular brush member;
Described four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly and the 3rd air blowing dedusting assembly for carrying out air blowing dedusting to pole piece one side, for carrying out the second air blowing dedusting assembly and the 4th air blowing dedusting assembly of air blowing dedusting to pole piece another side;
Described two groups of blanking assemblies are respectively the first blanking assembly, the second blanking assembly;
Described two groups of rotation turn-over assemblies are respectively the first rotation turn-over assembly, and second rotates turn-over assembly;
Described first loading assemblies, the first horizontal brush member, the first perpendicular brush member, the first air blowing dedusting assembly, first rotate turn-over assembly, the second horizontal brush member, the second perpendicular brush member, the second air blowing dedusting assembly, the successively setting successively of the first blanking assembly, form left brush dust line;
Described second loading assemblies, the 3rd horizontal brush member, the 3rd perpendicular brush member, the 3rd air blowing dedusting assembly, second rotate turn-over assembly, the 4th horizontal brush member, the 4th perpendicular brush member, the 4th air blowing dedusting assembly, the successively setting successively of the second blanking assembly, form right brush dust line;
Described full-automatic battery pole piece powder-brushing machine also comprises the connecting gear for being transmitted between each assembly by pole piece.
Beneficial effect of the present invention is: the first loading assemblies of the present invention, the first horizontal brush member, the first perpendicular brush member, the first air blowing dedusting assembly, first rotate turn-over assembly, the second horizontal brush member, the second perpendicular brush member, the second air blowing dedusting assembly, the successively setting successively of the first blanking assembly, form left brush dust line; Second loading assemblies, the 3rd horizontal brush member, the 3rd perpendicular brush member, the 3rd air blowing dedusting assembly, second rotate turn-over assembly, the 4th horizontal brush member, the 4th perpendicular brush member, the 4th air blowing dedusting assembly, the successively setting successively of the second blanking assembly, form right brush dust line; And the dust on the two sides of pole piece and four limits or burr all can be removed totally by left brush dust line, right brush dust line automatically automatically, thus production efficiency can be improved exponentially.
Accompanying drawing explanation
Fig. 1 is top view of the present invention.
Fig. 2 is the structural representation of Suction cup assembly of the present invention.
Fig. 3 is the structural representation of carrying manipulator assembly of the present invention.
Fig. 4 is the top view of carrying manipulator assembly of the present invention.
Fig. 5 is the structural representation of the driven unit of carrying manipulator assembly of the present invention.
Fig. 6 is the structural representation of the vacuum cup assembly of carrying manipulator assembly of the present invention.
Fig. 7 is the structural representation of magazine assembly of the present invention.
Fig. 8 is the jacking modular construction schematic diagram of magazine assembly of the present invention.
Fig. 9 is the structural representation of horizontal brush member of the present invention.
Figure 10 is the structural representation of perpendicular brush member of the present invention.
Figure 11 is the structural representation of brush member of the present invention.
Figure 12 is the structural representation of air blowing dedusting assembly of the present invention.
Figure 13 is the structural representation of rotation turn-over assembly of the present invention.
Figure 14 is the structural representation of the rotating machine arm of rotation turn-over assembly of the present invention.
Reference numeral:
Comprise in FIG: 100---left brush dust line, 200---right brush dust line, 111---the first loading assemblies, 112---the second loading assemblies, 21---the first horizontal brush member, 22---the second horizontal brush member, 23---the 3rd horizontal brush member, 24---the 4th horizontal brush member, 31---the first perpendicular brush member, 32---the second perpendicular brush member, 33---the 3rd perpendicular brush member, 34---the 4th perpendicular brush member, 41---the first air blowing dedusting assembly, 42---the second air blowing dedusting assembly, 43---the first air blowing dedusting assembly, 44---the second air blowing dedusting assembly, 51---first rotates turn-over assembly, 52---second rotates turn-over assembly, 61---the first carrying manipulator assembly, 62---the second carrying manipulator assembly, 71---the first Suction cup assembly, 72---the second Suction cup assembly, 73---the 3rd Suction cup assembly, 74---the 4th Suction cup assembly, 121---the first blanking assembly, 122---the second blanking assembly,
Comprise in fig. 2: 701---Suction cup assembly connecting plate, 702---Suction cup assembly line slideway, 703---Suction cup assembly ball-screw, 704---Suction cup assembly motor, 705---suction disc;
Comprise in Fig. 3 ~ 6: 601---driven unit, 6011---motor, 6012---ball-screw, 6013---bearing, 602---vacuum cup assembly, 6021---vacuum cup, 6022---sucker installing plate, 6023---line slideway, 6024---fixed head, 6025---cylinder, 603---installing plate, 604---line slideway assembly, 605---bracing frame;
Comprise at Fig. 7,8: 10---magazine assembly, 101---magazine base plate, 102---pole piece baffle plate, 103---fiber fixed frame, 104---jacking assembly, 1041---raising plate, 1042---lifting motor, 1043---U-shaped inductor;
Comprise in fig .9: 201---horizontal slide track component, 202---lower slider plate, 203---longitudinal slide track component, 204---upper sliding plate, 205---vertical slide rail assembly, 206---travelling carriage, 207---support, 208---laterally promote cylinder, first vertically promotes cylinder to 209---longitudinally promoting cylinder, 2010---, and 2011---second vertically promotes cylinder, 2012---finger fixed head, 2013---finger;
Comprise in Fig. 10: 301---longitudinal slide track component, 302---lower slider plate, 303---horizontal slide track component, 304---upper sliding plate, 305---vertical slide rail assembly, 306---travelling carriage, 307---support, 308---longitudinally promote cylinder, first vertically promotes cylinder to 309---laterally promoting cylinder, 3010---, and 3011---second vertically promotes cylinder, 3012---finger fixed head, 3013---finger;
Comprise in fig. 11: 8---brush member, 81---rolling hairbrush, 82---synchronizing wheel and belt, 83---stepper motor, 84---connecting plate;
Comprise in fig. 12: 401---support, 402---assembly cover, 403---travelling carriage, 404---slide track component, 405---branching block, 406---exhaust column, 407---the first cylinder, 408---the second cylinder;
Comprise in fig. 13: 51---support, 52---gripper shoe, 531---the first rotating machine arm, 532---the second rotating machine arm, 54---servomotor, 55---Timing Belt;
Comprise in fig. 14: 501---sucker installing plate, 502---sliding panel, 503---slide track component, 504---fixed head, 505---rotating shaft, 506---bearing block, 507---synchronizing wheel, 508---vacuum branching block, 509---cylinder, 5010---vacuum cup;
Pole piece---9.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Please refer to Fig. 1 ~ 14, full-automatic battery pole piece powder-brushing machine of the present invention, comprises two groups of loading assemblies, four groups of horizontal brush member, four groups is erected brush member, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out the rotation turn-over assembly of 180 degree of upsets by pole piece.As shown in Figure 1, two groups of loading assemblies are respectively the first loading assemblies 111, second loading assemblies 112; Four groups of horizontal brush member are respectively the first horizontal brush member 21 and the 3rd horizontal brush member 23 for carrying out horizontal brush dust to pole piece one side and both sides, for carrying out the second horizontal brush member 22 and the 4th horizontal brush member 24 of horizontal brush dust to pole piece another side and both sides; Four groups are erected brush member and are respectively the first perpendicular brush member 31 for carrying out longitudinal brush dust to pole piece one side and both sides and the 3rd perpendicular brush member 33, for carrying out longitudinal brush dust to pole piece another side and both sides second perpendicular brush member 32 and the 4th perpendicular brush member 34; Four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly 41 and the 3rd air blowing dedusting assembly 43 for carrying out air blowing dedusting to pole piece one side, for carrying out the second air blowing dedusting assembly 42 and the 4th air blowing dedusting assembly 44 of air blowing dedusting to pole piece another side; Two groups of blanking assemblies are respectively the first blanking assembly 121, second blanking assembly 122; Two groups rotate turn-over assembly and are respectively the first rotation turn-over assembly 51, second rotation turn-over assembly 52; Perpendicular brush member 31, the first air blowing dedusting assembly 41, first of first loading assemblies the 111, first horizontal brush member 21, first rotates perpendicular brush member 32, second air blowing dedusting assembly 42, the first blanking assembly 121 of turn-over assembly the 51, second horizontal brush member 22, second and successively arranges successively, forms left brush dust line 100; So the priority operation of the left brush dust line 100 of the present invention is: material loading, horizontal brush dust is carried out to pole piece one side and both sides, longitudinal brush dust is carried out to pole piece one side and both sides, air blowing dedusting is carried out to pole piece one side, pole piece is carried out 180 degree of upsets, horizontal brush dust is carried out to pole piece another side and both sides, longitudinal brush dust is carried out to pole piece another side and both sides, air blowing dedusting is carried out to pole piece another side, blanking.And the second loading assemblies 112, the 3rd horizontal brush member 23, the 3rd erect brush member 33, the 3rd air blowing dedusting assembly 43, second rotates the horizontal brush member 24 of turn-over assembly the 52, the 4th, the 4th perpendicular brush member 34, the 4th air blowing dedusting assembly 44, second blanking assembly 122 are successively arranged successively, form right brush dust line 200; In like manner, the priority operation of the right brush dust line 200 of the present invention is also: material loading, horizontal brush dust is carried out to pole piece one side and both sides, longitudinal brush dust is carried out to pole piece one side and both sides, air blowing dedusting is carried out to pole piece one side, pole piece is carried out 180 degree of upsets, horizontal brush dust is carried out to pole piece another side and both sides, longitudinal brush dust is carried out to pole piece another side and both sides, air blowing dedusting is carried out to pole piece another side, blanking.Wherein, full-automatic battery pole piece powder-brushing machine of the present invention also comprises the connecting gear for being transmitted between each assembly by pole piece.
Preferably, as shown in Figure 1, connecting gear of the present invention comprising four groups of Suction cup assemblies for being moved left and right by pole piece, being used for two groups of movable carrying manipulator assemblies of pole piece.Four groups of Suction cup assemblies are respectively the first Suction cup assembly 71, second Suction cup assembly the 72, three Suction cup assembly the 73, four Suction cup assembly 74; First Suction cup assembly 71 is installed on the front portion of left brush dust line 100, and the second Suction cup assembly 72 is installed on the rear portion of left brush dust line 100, and the 3rd Suction cup assembly 73 is installed on the front portion of right brush dust line 200, and the 4th Suction cup assembly 74 is installed on the rear portion of right brush dust line 200.Two groups of carrying manipulator assemblies are respectively the first carrying manipulator assembly 61, second carrying manipulator assembly 62; First carrying manipulator assembly 61 is installed between the front portion of left brush dust line 100 and the front portion of right brush dust line 200, and the second carrying manipulator assembly 62 is installed between the rear portion of left brush dust line 100 and the rear portion of right brush dust line 200.The benefit of this connecting gear is, makes left brush dust line 100 can share two groups of carrying manipulator assemblies with right brush dust line 200, thus simplifies structure, saving resource.
Specifically, as shown in Figure 2, Suction cup assembly comprises Suction cup assembly connecting plate 701, two Suction cup assembly line slideway 702, Suction cup assembly ball-screw 703, Suction cup assembly motor 704; Suction cup assembly connecting plate 701 is fixed with four suction discs 705 being respectively used to corresponding horizontal brush member, perpendicular brush member, air blowing dedusting assembly, rotation turn-over assembly, Suction cup assembly connecting plate 701 can movably be installed on Suction cup assembly line slideway 702, and Suction cup assembly connecting plate 701 is in transmission connection by Suction cup assembly ball-screw 703 and Suction cup assembly motor 704.The operation principle of Suction cup assembly is: Suction cup assembly motor 704 drives Suction cup assembly connecting plate 701 to move along Suction cup assembly line slideway 702 by Suction cup assembly ball-screw 703, thus drives four suction discs 705 to move left and right.Like this, make to be placed on the pole piece on suction disc 705, the below of horizontal brush member, perpendicular brush member, air blowing dedusting assembly, rotation turn-over assembly can be sent to.
As shown in Figure 3 and Figure 4, carrying manipulator assembly comprise driven unit 601, vacuum cup assembly 602, two installing plate 603, two line slideway assembly 604, for installing fixing bracing frame 605; Two line slideway assemblies 604 are arranged at the both sides of bracing frame 605 respectively, installing plate 603 can be installed on bracing frame 605 movably forward and backward by line slideway assembly 604, and installing plate 603 and driven unit 601 are in transmission connection, installing plate 603 is provided with four groups of vacuum cup assemblies 602.As shown in Figure 5, driven unit 601 comprises motor 6011, ball-screw 6012, bearing 6013, bearing 6013 is installed on one end of ball-screw 6012, and the other end and the motor 6011 of ball-screw 6012 are in transmission connection, and installing plate 603 and ball-screw 6012 are in transmission connection.The operation principle of carrying manipulator assembly is: motor 6011 drives the installing plate 603 of both sides to move along line slideway assembly 604 by ball-screw 6012, thus drives totally eight groups of vacuum cup assemblies 602 on both sides to move forward and backward, with movable pole piece simultaneously.
As shown in Figure 6, vacuum cup assembly 602 comprise several vacuum cups 6021, for install the sucker installing plate 6022 of vacuum cup 6021, line slideway 6023, for installing fixing fixed head 6024; Several vacuum cups 6021 are installed on the bottom of sucker installing plate 6022, sucker installing plate 6022 can slide up and down to be installed on fixed head 6024 by line slideway 6023, and fixed head 6024 is provided with the cylinder 6025 for driving sucker installing plate 6022 to move up and down.The operation principle of vacuum cup assembly 602 is: when vacuum cup assembly 602 moves to correct position, and cylinder 6025 drives sucker installing plate 6022 to decline or rise, with pick-and-place pole piece 9.
Therefore, the present invention realizes pole piece front and back by moving around before and after four groups of vacuum cup assemblies 602 on first carrying manipulator assembly 61 left side are between the first loading assemblies 111 and four suction discs of the first Suction cup assembly 71 are transmitted, in like manner, the transmission principle of four groups of vacuum cup assemblies 602 on the right of four groups of vacuum cup assemblies 602, second carrying manipulator assembly 62 on four groups of vacuum cup assemblies 602, second carrying manipulator assembly 62 left side on the right of the first carrying manipulator assembly 61 is all identical, is not repeating herein.Further, the pole piece that four groups of vacuum cup assemblies 602 on first carrying manipulator assembly 61 left side can be sent here by four suction discs of the first Suction cup assembly 71 of the present invention is toward moving left, correspondence is delivered to perpendicular brush member 31, the first air blowing dedusting assembly 41, first of the first horizontal brush member 21, first respectively and is rotated on front side of turn-over assembly 51, the left and right realizing pole piece is transmitted, in like manner, the transmission principle of the second Suction cup assembly 72, the 3rd Suction cup assembly 73, the 4th Suction cup assembly 74 is all identical, is not repeating herein.
Preferably, as shown in Figure 7, the first loading assemblies 111, second loading assemblies 112, first blanking assembly 121, second blanking assembly 122 is provided with magazine assembly 10.Magazine assembly 10 comprises magazine base plate 101, four pieces of pole piece baffle plates 102, fiber fixed frame 103, jacking assembly 104 for driving magazine base plate 101 to be elevated, four pieces of pole piece baffle plates 102 respectively adjustable ground are installed on four limits of magazine base plate 101, and fiber fixed frame 103 is provided with the correlation optical fiber for induction pole sheet stack height; As shown in Figure 8, jacking assembly 104 comprises raising plate 1041, lifting motor 1042 for driving raising plate 1041 to be elevated, raising plate 1041 is arranged at the bottom of magazine base plate 101, and the bottom of raising plate 1041 is provided with the U-shaped inductor 1043 for controlling lifting motor 1042.The operation principle of magazine assembly 10 of the present invention is: be first adjusted to corresponding width and length according to large young pathbreaker four pieces of pole piece baffle plates 102 of pole piece, to place pole piece, and this signal can be sent to PLC (Programmable Logic Controller of full-automatic battery pole piece powder-brushing machine) by correlation optical fiber, then control lifting motor 1042 by PLC by U-shaped inductor 1043 and automatically magazine base plate 101 risen or drop to required height.
It should be noted that, the structure of the first loading assemblies 111, second loading assemblies 112, first blanking assembly 121, second blanking assembly 122 of the present invention is all identical, wherein, first loading assemblies 111, second loading assemblies 112 is installed on one block of plate, and the first blanking assembly 121, second blanking assembly 122 is installed on one block of plate.Namely loading assemblies is identical with the structure of blanking assembly, and just electrical control is different, and specifically, loading assemblies controls magazine base plate rise gradually and conveniently capture pole piece, and blanking assembly controls magazine base plate decline gradually and conveniently put into pole piece.
Preferably, as shown in Figure 9, horizontal brush member comprise two groups of brush member 8 (one group of brush member 8 in Fig. 9 has concealed shell), horizontal slide track component 201, lower slider plate 202, longitudinal slide track component 203, upper sliding plate 204, vertical slide rail assembly 205, travelling carriage 206, for installing fixing support 207; Two groups of brush member 8 laterally can be installed on lower slider plate 202 slidably by horizontal slide track component 201, lower slider plate 202 is fixed on the below of upper sliding plate 204, and upper sliding plate 204 can be installed on travelling carriage 206 with longitudinal sliding by longitudinal slide track component 203, travelling carriage 206 can be installed on support 207 by vertical slide rail assembly 205 vertical sliding motion; Lower slider plate 202 is provided with the transverse direction of laterally sliding for promoting two groups of brush member 8 and promotes cylinder 208, the longitudinal direction that travelling carriage 206 is provided with for promoting upper sliding plate 204 longitudinal sliding motion promotes cylinder 209, and support 207 is provided with the first vertical promotion cylinder 2010 for promoting travelling carriage 206 vertical sliding motion; Support 207 is also provided with the second bottom vertically promoting cylinder 2011, second vertical promotion cylinder 2011 and is provided with finger fixed head 2012, and finger fixed head 2012 is provided with the finger 2013 for pushing down pole piece.The maximum advantage of horizontal brush member all can move in transverse direction, longitudinal direction, vertical direction, and object is exactly on the face by pole piece and the dust on both sides and burr removing.Its operation principle is: when pole piece is sent to this station, first promoting finger fixed head 2012 by the second vertical promotion cylinder 2011 and presses down, pushing down pole piece by pointing 2013; Then, promoted by the first vertical promotion cylinder 2010 and make two groups of brush member 8 drop to specified altitude assignment, two groups of brush member 8 start High Rotation Speed; Then, making two groups of brush member 8 transversely move to outside by the centre of pole piece, brushing away pole piece dust simultaneously by laterally promoting cylinder 208 to promote, when two groups of brush member 8 arrive the edge of pole piece, brush member 8 continues to rotate; Then, two groups of brush member 8 are made longitudinally to reciprocate on the both sides of pole piece respectively by longitudinally promoting cylinder 209 to promote, thus the burr on removing pole piece both sides; Then, brush member 8 stops the rotation, and two groups of brush member 8 reset according to original path; Finally, second vertically promotes cylinder 2011 promotion finger fixed head 2012 rises, and makes finger 2013 unclamp pole piece.As shown in Figure 1, the structure of the horizontal brush member 22 of the first horizontal brush member 21, second, the 3rd horizontal brush member 23, the 4th horizontal brush member 24 is all identical, and just position is different.
Preferably, as shown in Figure 10, perpendicular brush member comprise two groups of brush member 8, longitudinal slide track component 301, lower slider plate 302, horizontal slide track component 303, upper sliding plate 304, vertical slide rail assembly 305, travelling carriage 306, for installing fixing support 307; Two groups of brush member 8 can be installed on lower slider plate 302 with longitudinal sliding by longitudinal slide track component 301, lower slider plate 302 is fixed on the below of upper sliding plate 304, and upper sliding plate 304 laterally can be installed on travelling carriage 306 slidably by horizontal slide track component 303, travelling carriage 306 can be installed on support 307 by vertical slide rail assembly 305 vertical sliding motion; The longitudinal direction that lower slider plate 302 is provided with for promoting the longitudinal sliding motion of two groups of brush member 8 promotes cylinder 308, travelling carriage 306 is provided with the transverse direction of laterally sliding for promoting upper sliding plate 304 and promotes cylinder 309, and support 307 is provided with the first vertical promotion cylinder 3010 for promoting travelling carriage 306 vertical sliding motion; Support 307 is also provided with the second bottom vertically promoting cylinder 3011, second vertical promotion cylinder 3011 and is provided with finger fixed head 3012, and finger fixed head 3012 is provided with the finger 3013 for pushing down pole piece.In like manner, the maximum advantage of perpendicular brush member is also all can move in transverse direction, longitudinal direction, vertical direction, and object is exactly dust and the burr removing on the face by pole piece and in addition both sides.Its operation principle is: when pole piece is sent to this station, first promoting finger fixed head 3012 by the second vertical promotion cylinder 3011 and presses down, pushing down pole piece by pointing 3013; Then, promoted by the first vertical promotion cylinder 3010 and make two groups of brush member 8 drop to specified altitude assignment, two groups of brush member 8 start High Rotation Speed; Then, making two groups of brush member 8 move longitudinally to outside by the centre of pole piece, brushing away pole piece dust simultaneously by longitudinally promoting cylinder 308 to promote, when two groups of brush member 8 arrive the edge of pole piece, brush member 8 continues to rotate; Then, two groups of brush member 8 are made longitudinally to reciprocate on the both sides of pole piece respectively by laterally promoting cylinder 309 to promote, thus the burr on the removing other both sides of pole piece; Then, brush member 8 stops the rotation, and two groups of brush member 8 reset according to original path; Finally, second vertically promotes cylinder 3011 promotion finger fixed head 3012 rises, and makes finger 3013 unclamp pole piece.As shown in Figure 1, the structure of the perpendicular brush member 32 of the first perpendicular brush member 31, second, the 3rd perpendicular brush member 33, the 4th perpendicular brush member 34 is all identical, and just position is different.
Preferably, as shown in figure 11, brush member 8 comprises rolling hairbrush 81, synchronizing wheel and belt 82, stepper motor 83, connecting plate 84 for installing, and rolling hairbrush 81 is installed on bottom connecting plate 84, and stepper motor 83 is in transmission connection with rolling hairbrush 81 by synchronizing wheel and belt 82.The operation principle of brush member 8 is: drive rolling hairbrush 81 to rotate by stepper motor 83 by synchronizing wheel and belt 82, thus brushes away dust and the burr of pole piece.Certainly, brush member 8 structure all for this reason in above-mentioned horizontal brush member, perpendicular brush member.
Preferably, as shown in figure 12, air blowing dedusting assembly comprises for installing fixing support 401, assembly cover 402, travelling carriage 403, slide track component 404, branching block 405, exhaust column 406; Assembly cover 402 is fixed on the bottom of travelling carriage 403, and travelling carriage 403 can be installed on support 401 up or down by slide track component 404, and support 401 is provided with the first cylinder 407 moved up and down for promoting travelling carriage 403; Be provided with the pressing plate for pushing down pole piece in assembly cover 402, the top of assembly cover 402 is provided with the second cylinder 408 for driving pressing plate to move up and down; Be provided with the valve of several matrixes arrangement in assembly cover 402, the valve of several matrixes arrangement is by the external high pressure draught of branching block 405, and assembly cover 402 is by the external air exhauster of exhaust column 406.The object of air blowing dedusting assembly is that pole piece is buckled in assembly, blows afloat dust and burr by high pressure draught, then dust and burr is taken away by high-power air exhauster.Air blowing dedusting component operation principle of the present invention is: when pole piece is sent to this station, is promoted and assembly cover 402 is moved down, cover pole piece by the first cylinder 407; Then, high pressure draught is inputted by branching block 405 and forwards the valve of several matrixes arrangement to, and ejection forms one air blast, blows afloat the dust in assembly cover 402 and burr, then dust and burr is taken away by exhaust column 406.As shown in Figure 1, the structure of the first air blowing dedusting assembly 41, second air blowing dedusting assembly the 42, the 3rd air blowing dedusting assembly the 43, the 4th air blowing dedusting assembly 44 is all identical, and just position is different.
Preferably, as shown in figure 13, rotating turn-over assembly 5 comprises for installing fixing support 51, being installed on the gripper shoe 52 at support 51 top, for pole piece being carried out two rotating machine arms of 90 degree of upsets, being respectively used to two servomotors 54, the Timing Belt 55 of driving two rotating machine arms rotations; Two rotating machine arms are respectively for pole piece being carried out the first rotating machine arm 531 that first time 90 degree overturns, the second rotating machine arms 532 being used for pole piece to carry out second time 90 degree upset, first rotating machine arm 531 is rotatably mounted in one side of gripper shoe 52, and the second rotating machine arm 532 is rotatably mounted in the another side of gripper shoe 52.The object that the present invention rotates turn-over assembly 5 is: when the first surface of pole piece is after the first rotary disc assembly 71 machines, just come this station and carry out turn-over, by the first rotating machine arm 531, pole piece is carried out first time 90 degree upset, now, second rotating machine arm 532 also corresponding rotation draws pole piece, then returns by former action, and namely pole piece has been carried out second time 90 degree of upsets by the second rotating machine arm 532, thus pole piece has been carried out 180 degree of upsets, to process second face of pole piece.As shown in Figure 1, the structure that the first rotation turn-over assembly 51, second rotates turn-over assembly 52 is all identical, and just position is different.
As shown in figure 14, above-mentioned rotating machine arm comprises sucker installing plate 501, sliding panel 502, slide track component 503, fixed head 504, rotating shaft 505, bearing block 506, synchronizing wheel 507, vacuum branching block 508, sucker installing plate 501 is fixed on the bottom of sliding panel 502, sliding panel 502 is slidably mounted on fixed head 504 by slide track component 503, rotating shaft 505 is fixed on the rear side of fixed head 504, and rotating shaft 505 is rotatably mounted in gripper shoe by bearing block 506; Synchronizing wheel 507 is installed on rotating shaft 505, and servomotor 54 is in transmission connection by Timing Belt 55 and synchronizing wheel 507, fixed head 504 is provided with the cylinder 509 slided for promoting sliding panel 502, the bottom of sucker installing plate 501 is provided with vacuum cup 5010, and vacuum cup 5010 is by the external air exhauster of vacuum branching block 508.Its operation principle is: promoted by cylinder 509 and make sucker installing plate 501 stretch out or pack up, hold or decontrol pole piece 9 by the vacuum cup 5010 bottom sucker installing plate 501, drive synchronizing wheel 507 to rotate by servomotor 54 by Timing Belt 55 and rotating shaft 505 is rotated, thus realizing rotating.Certainly, the first rotating machine arm 531, second rotating machine arm 532 structure is identical, and just position is different.
Refer to Fig. 1, Figure 13 and Figure 14, the specific works principle that the present invention rotates turn-over assembly 5 is: when pole piece 9 is sent to turn-over station, and the first rotating machine arm 531 declines and holds pole piece 9; Then, the first rotating machine arm 532 rising resets; Then, pole piece 9, toward inner side 90-degree rotation, is carried out first time 90 degree upset by the first rotating machine arm 531, and meanwhile, the second rotating machine arm 532 is toward inner side 90-degree rotation; Then, the first rotating machine arm 531 stretches out toward inner side, and the second rotating machine arm 532 stretches out toward inner side simultaneously; Then, the first rotating machine arm 531 unclamps pole piece 9, and the second rotating machine arm 532 holds pole piece 9 simultaneously, realizes the transmission of pole piece 9; Then, the second rotating machine arm 532 is regained; Then, the second rotating machine arm 532 spinning reduction, carries out second time 90 degree upset by pole piece 9; Then, the second rotating machine arm 532 declines, then unclamps pole piece 9, thus is put on next station by pole piece 9, realizes 180 degree of upsets of pole piece 9.
In sum, by dust and the burr on pole piece two sides and four limits can be removed after the left brush dust line 100 of full-automatic battery pole piece powder-brushing machine of the present invention or the processing of right brush dust line 200, and left brush dust line 100 and right brush dust line 200 can work and carry out brush dust simultaneously, thus production efficiency is improved exponentially.
It should be noted that, the burr process on pole piece four limit in the middle of practice, the thing that Shi Ge production division is very thorny, the present invention also did a large amount of tests for this problem, therefrom sum up preferred plan: be exactly after swiped through powder, brush member 8 is parked in both sides to be continued to rotate, then drives before and after brush member 8 and repeatedly move around, thus obstinate burr cannot be stopped over.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; technical scheme of the present invention is modified or equivalent replacement, all belong to protection scope of the present invention.
Claims (6)
1. a full-automatic battery pole piece powder-brushing machine, is characterized in that: comprise two groups of loading assemblies, four groups of horizontal brush member, four groups are erected brush member, four groups of air blowing dedusting assemblies, two groups of blanking assemblies, two groups for carrying out the rotation turn-over assembly of 180 degree of upsets by pole piece;
Described two groups of loading assemblies are respectively the first loading assemblies, the second loading assemblies;
Described four groups of horizontal brush member are respectively the first horizontal brush member and the 3rd horizontal brush member for carrying out horizontal brush dust to pole piece one side and both sides, for carrying out the second horizontal brush member and the 4th horizontal brush member of horizontal brush dust to pole piece another side and both sides;
Described four groups are erected brush member and are respectively the first perpendicular brush member for carrying out longitudinal brush dust to pole piece one side and both sides and the 3rd perpendicular brush member, for carrying out longitudinal brush dust to pole piece another side and both sides second perpendicular brush member and the 4th perpendicular brush member;
Described four groups of air blowing dedusting assemblies are respectively the first air blowing dedusting assembly and the 3rd air blowing dedusting assembly for carrying out air blowing dedusting to pole piece one side, for carrying out the second air blowing dedusting assembly and the 4th air blowing dedusting assembly of air blowing dedusting to pole piece another side;
Described two groups of blanking assemblies are respectively the first blanking assembly, the second blanking assembly;
Described two groups of rotation turn-over assemblies are respectively the first rotation turn-over assembly, and second rotates turn-over assembly;
Described first loading assemblies, the first horizontal brush member, the first perpendicular brush member, the first air blowing dedusting assembly, first rotate turn-over assembly, the second horizontal brush member, the second perpendicular brush member, the second air blowing dedusting assembly, the successively setting successively of the first blanking assembly, form left brush dust line;
Described second loading assemblies, the 3rd horizontal brush member, the 3rd perpendicular brush member, the 3rd air blowing dedusting assembly, second rotate turn-over assembly, the 4th horizontal brush member, the 4th perpendicular brush member, the 4th air blowing dedusting assembly, the successively setting successively of the second blanking assembly, form right brush dust line;
Described full-automatic battery pole piece powder-brushing machine also comprises the connecting gear for being transmitted between each assembly by pole piece.
2. full-automatic battery pole piece powder-brushing machine according to claim 1, is characterized in that: described connecting gear comprising four groups of Suction cup assemblies for being moved left and right by pole piece, being used for two groups of movable carrying manipulator assemblies of pole piece;
Described four groups of Suction cup assemblies are respectively the first Suction cup assembly, the second Suction cup assembly, the 3rd Suction cup assembly, the 4th Suction cup assembly; Described first Suction cup assembly is installed on the front portion of described left brush dust line, described second Suction cup assembly is installed on the rear portion of described left brush dust line, described 3rd Suction cup assembly is installed on the front portion of described right brush dust line, and described 4th Suction cup assembly is installed on the rear portion of described right brush dust line;
Described two groups of carrying manipulator assemblies are respectively the first carrying manipulator assembly, the second carrying manipulator assembly; Between the front portion that described first carrying manipulator assembly is installed on described left brush dust line and the front portion of right brush dust line, between the rear portion that described second carrying manipulator assembly is installed on described left brush dust line and the rear portion of right brush dust line.
3. full-automatic battery pole piece powder-brushing machine according to claim 2, is characterized in that: described Suction cup assembly comprises Suction cup assembly connecting plate, two Suction cup assembly line slideways, Suction cup assembly ball-screw, Suction cup assembly motor;
Described Suction cup assembly connecting plate is fixed with four suction discs being respectively used to corresponding horizontal brush member, perpendicular brush member, air blowing dedusting assembly, rotation turn-over assembly, described Suction cup assembly connecting plate can movably be installed on Suction cup assembly line slideway, and Suction cup assembly connecting plate is connected with Suction cup assembly motor-driven by Suction cup assembly ball-screw.
4. full-automatic battery pole piece powder-brushing machine according to claim 3, is characterized in that: described carrying manipulator assembly comprise driven unit, vacuum cup assembly, two installing plates, two line slideway assemblies, for installing fixing bracing frame;
Described two line slideway assemblies are arranged at the both sides of bracing frame respectively, and described installing plate can be installed on bracing frame movably forward and backward by line slideway assembly, and installing plate and driven unit are in transmission connection, and described installing plate is provided with vacuum cup assembly described in four groups;
Described driven unit comprises motor, ball-screw, bearing, and described bearing is installed on one end of ball-screw, and the other end of described ball-screw is connected with motor-driven, and described installing plate is connected with ball-screw-transmission.
5. full-automatic battery pole piece powder-brushing machine according to claim 4, is characterized in that: described vacuum cup assembly comprise several vacuum cups, for install the sucker installing plate of described vacuum cup, line slideway, for installing fixing fixed head;
Several vacuum cups described are installed on the bottom of sucker installing plate, and described sucker installing plate can slide up and down to be installed on fixed head by line slideway, and described fixed head is provided with the cylinder for driving sucker installing plate to move up and down.
6. the full-automatic battery pole piece powder-brushing machine according to any one of claim 1 to 5, is characterized in that: described first loading assemblies, the second loading assemblies, the first blanking assembly, the second blanking assembly are provided with magazine assembly;
Described magazine assembly comprises magazine base plate, four pieces of pole piece baffle plates, fiber fixed frame, jacking assembly for driving described magazine base plate to be elevated, described four pieces of pole piece baffle plates respectively adjustable ground are installed on four limits of magazine base plate, and described fiber fixed frame is provided with the correlation optical fiber for induction pole sheet stack height; Described jacking assembly comprises raising plate, lifting motor for driving described raising plate to be elevated, and described raising plate is arranged at the bottom of described magazine base plate, and the bottom of described raising plate is provided with the U-shaped inductor for controlling described lifting motor.
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| CN201410019211.XA CN103785634B (en) | 2014-01-15 | 2014-01-15 | A kind of full-automatic battery pole piece powder-brushing machine |
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| CN201410019211.XA CN103785634B (en) | 2014-01-15 | 2014-01-15 | A kind of full-automatic battery pole piece powder-brushing machine |
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| CN103785634B true CN103785634B (en) | 2016-02-10 |
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| CN105458887B (en) * | 2015-12-25 | 2017-07-21 | 苏州达力客自动化科技有限公司 | A kind of reciprocal sanding apparatus of battery pole piece |
| CN105458891B (en) * | 2015-12-25 | 2017-07-21 | 苏州达力客自动化科技有限公司 | A kind of battery pole piece sander |
| CN105457925B (en) * | 2015-12-25 | 2017-07-28 | 苏州达力客自动化科技有限公司 | A kind of battery pole piece wheat flour purifier |
| CN106111571B (en) * | 2016-08-31 | 2019-05-07 | 珠海华冠科技股份有限公司 | Pole piece automatic brushing machine structure |
| CN106548861B (en) * | 2016-12-07 | 2017-11-21 | 济宁科顺电子科技有限公司 | A kind of automatic brush dust trimming frame apparatus of chip inductor |
| CN109622445A (en) * | 2018-12-25 | 2019-04-16 | 深圳市点金科技有限公司 | A kind of automatic brush dust equipment of pole piece |
| CN115259718B (en) * | 2022-08-03 | 2023-05-05 | 禹城市金德建材有限公司 | Preparation process of green recycled concrete |
| CN117962205B (en) * | 2024-04-01 | 2024-06-11 | 江苏长禾胶囊有限公司 | Cleaning mechanism for head of capsule dipping machine for capsule preparation |
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